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All you need to know about the different types of crash barriers
Ensuring safety for traffic movement on highways and road systems is a challenging task. With accidents increasing at an alarming rate each day, road safety becomes inevitable. Empowering roads with proper safety barriers help minimise the extent of risk and damage to vehicles and passengers by absorbing the impact energy during accidents. This is where the need for a crash barrier arises.
Crash barriers actually serve as the safety measure for motorists, pedestrians preventing roadside hazards. While most of the people might think as simple fences that prevents vehicles going off the roads and highways, but they are highly engineered and have five major advantages that are listed below:
Enhancing Safety on the Roads:
These barriers are used to protect traffic from hazards such as steep slopes, sharp bends, etc. that might otherwise cause rollover crashes. Crash barriers are designed to increase the safety on roads and highways. They also prevent vehicles from entering opposite lanes thereby lowering the risk of dangerous crashes.
Help in Minimizing the Impact of Collisions:
Generally, during a highway collision, the vehicle tends to go sideways. The tires of the vehicle go and hit the barrier which then redirects the vehicle back onto the road. This phenomenon often helps in minimizing the damage to the vehicle.
Need Very Less Maintenance:
In comparison to other forms of road safety barriers, crash barriers need very less maintenance. Designed with robust engineering, the crash barriers can withstand high impacts.
High Visibility:
Accidents on highways mostly during night time when the visibility is low. The crash barriers were made with metal and highly visible even during the night. Thereby very effective in avoiding accidents and also prevents vehicles from going off the road.
Strong and Durable:
Made tough, the crash barriers can withstand harsh weather conditions and last for as long as 30 years and more.
Based on shape, size and components used, there are two types of crash barriers for highways. They are the W-beam and Thrie-beam Crash Barriers. These can be categorized into:
- Single sided crash Barrier
- Single sided Double beam crash Barrier
- Thrie-Beam single sided crash Barrier
- Double sided single W Beam Barrier
- Single sided Thrie-Beam crash barrier with End section
- Single sided crash barrier with End section
Types | W-Beam: | Thrie-Beam: |
---|---|---|
The Specialties | Economical | High on performance |
Versatile | Ideal for reduced deflection | |
Ideal for high impact resistance | High resistance | |
Durable | Apt for speed traffic | |
Economical |
While selecting the best crash barrier, the following factors should be kept in mind:
- The installation requirement
- The flexibility of the chosen barrier
- The barrier terminal treatment
- The required length
- The transition of one type of barrier to another
In addition to keeping these factors in mind, the barriers should always conform to the International specifications like AASHTO M 180 Guardrail, Euro norm (EN 1317–1&2), Indian Road Congress Standards (IRC), etc. If the product adheres to these norms, it is assured that they are manufactured with high grade quality of raw materials that provide superior strength and stability.
What makes HDPE Pipes better for Agriculture and Irrigation Application?
HDPE pipes are flexible plastic pipes that are mainly used for industrial and agricultural sectors to transfer fluid or gases. These are the perfect replacements for age old concrete or steel pipelines. Made from high-density polyethylene, these are highly impermeable. This quality makes it suitable for high pressure pipelines.
HDPE has multiple applications. They find use in water and gas mains, sewer mains, rural irrigation, fire system supply lines, drainage pipes and many more. These pipes can be melted, reformed which makes it rugged, flexible and long-lasting.
Due to some inherent features, HDPE pipes are best suited for agriculture and irrigation applications. The toughness and resistance to strong chemicals and their resistance to corrosion are some of its major features. They along with factors like low weight, cost-effectiveness and durability have contributed to its ever growing need.
HDPE pipes can be bent on site to a radius twenty-five times more than a normal pipe at or below 20 degree centigrade of ambient temperature. This feature leads to major cost savings. On the other hand, because of their high impact resistance and flexibility, they are suitable to be installed in soils that also include earth-quake prone areas. HDPE pipes ensure very high flow. Unlike ferrous piping solutions, these do not develop rust or corrode. Hence, these never affect the flow capabilities by building up internal resistance while fluids or water pass through them.
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No piping fatigue: HDPE pipes are outstandingly fatigue resistant. Unlike plastic pipes, they are capable of handling the occasional and recurring surge of water flow that is very common in water distribution systems. These pipes are ductile but they are not rigid.
No water loss: HDPE pipes are leak-free joints. While other piping systems are highly susceptible to water leakage due to the types of joints that they use, HDPE pipes can be joined by heat. This results in permanent leak free joints that help us save our most precious resource.
Convenient installation: The flexibility of HDPE pipes, along with their tensile strength , makes the perfect choice for trenchless installation. This technology helps them in getting installed under the river, lakes, ponds, creeks with minimal public disruption.
High durability: HDPE pipes do not corrode or rust. This extends their life and results in long term cost savings. With a service of ranging from 50-100 years, HDPE pipes become the ideal solution depending on usage, installation and project design.
Environment –friendly: Apart from the above mentioned physical attributes, HDPE pipes have minimal impact on the environment. They do not emit hazardous levels of toxins even during the manufacturing process. Also, these can be easily recycled back into non-pressure piping applications.
The outstanding performance of HDPE pipes ensures that consumers get clean and safe potable water. While other pipes have high chances of having leaks that lead to more usage of electricity to process and pump water, HDPE ensures zero leak. This reduces the need for electricity which in turn helps the consumers in saving utility costs. These, together, make HDPE the ideal choice for agricultural and irrigation applications.
Solar Energy Is The Age of Renewable Power
We live in the age of Automation
and Artificial Intelligence. Whatever electronics we buy, we demand it with
high energy or long-lasting battery backup. When it comes to energy, solar is
something which strikes our mind as it is the most sustainable power
alternative. According to Allied Market Research, the solar energy market
accounted for $52.5 billion and is estimated that it will reach $223.3 billion
by 2026.
The Sun emits enough power onto Earth to satisfy all the human energy demand. Solar energy is a kind of energy which is readily available and renewable, and that is why it is an attractive source of energy. During the early times, solar energy harvesting has been quite expensive and relatively inefficient. But with the advancement of technologies in the last two decades, has increased the usage of solar energy in this generation by decreasing the costs and increasing solar panel efficiency.
The use of solar energy has come
a long way now. This year, the world has witnessed more than 115 Gigawatts of
solar installation across the globe, which is quite more than all other
generation technologies combined together. In the next few years, technological
improvements will ensure that solar power becomes cheaper than ever. It is
predicted that by 2030, solar will become the most important source of energy
for the production of electricity in many parts of the world.
The recent surge in the demand of
solar panel installation in rooftop and rapid adoption in the architectural the field is the significant drivers which have led to the rise in demand for solar
cells. Moreover, recent technological advancements have significantly boosted
the adoption of solar panels in order to generate electricity.
With the increase in the demand for
solar cells, we can expect a tremendous increase in the use of solar panels in
the future. It can capture more light and transform the light energy into
electricity. The consumers, as well as producers, are more likely to adopt
solar energy if it produces the kind of energy which is equal to other
non-renewable resources. This will also have a positive impact on the
environment and climate change.
Given the fact that solar panel
is so easy and quick to install and also flexible. It can be used to power
something as small as a toy or as large as a city. Solar energy has a bright
future and solar installations will continue to grow over the coming decade.
At Utkarsh, we understand the essence of renewable resource solutions through which a sustainable approach in
everyday living can be adopted. Utkarsh India, being the leaders in solar
lighting, offer street light poles with mounts for solar panels that are
engineered as per your customization.
Applications and Benefits of Using High Mast Lighting
High Mast Lighting Systems, also known as HMLs, are usually used to provide light to large areas like large warehouses, shipyards, highways, parking lots, stadiums, etc. High mast lights are usually installed on 40ft-150ft tall poles and four to six lights are installed on each pole. High mast lighting is one of the most preferred ways of illuminating big areas. These lights are mounted on considerable heights to illuminate large areas uniformly.
Common Advantages of High Mast Lighting Systems
· Energy Costs – It is quite obvious that large areas require a higher light output to illuminate the entire area uniformly. Itis true that high mast lighting solutions conventionally use lamps or halogens of high wattage which leads to an increase in electricity bills. But with the introduction of LEDs, the energy cost has gone down considerably. This is because LEDs prove to be more cost and energy-efficient in the long run.
· Maintenance cost – High mast LED lighting brings down the maintenance cost as they have a longer life. The lifetime of good quality LED fixture is usually more than 50,000 hours.
· Lighting Performance - The lighting performance is one of the crucial parameters that you need to consider before deciding on buying a high mast lighting system. High mast LED lighting systems provide great illumination, don’t emit heat or infra-red light and consume less electricity which makes them energy efficient as well.
What makes Utkarsh India one of the leading high mast lighting pole manufacturers in India?
Utkarsh India offers a wide range of High Mast poles, which can be customized as per client requirements. The poles are manufactured conforming to IS Standards and can withstand wind speed up to 300Kmph. Here are some of the factors which makes us a premier high mast light pole manufacturer in India –
· In-house design facilities (Structural &Foundation) with PLS/Special Software (Validate from IIT-Kharagpur)
· Available in three-point as well as two-point suspension.
· Rust-free electroplated rope drum, sprocket and torque limiter.
· Rope drum of the winch has one left hand and another right-hand groove for better alignment of the ring
· Available in both detachable arm and fixed armLantern Ring.
· 7 tanks galvanising process for better adhesion and uniformity.
· All testing facilities are available in plants including Spectrometer for chemical analysis.
· All Trailing cables conform to IS 9968 (P-1) for safety and durability.
· All the hardware supplied is stainless steel which ensures a better life.
· Our head frame has a stainless steel axle with an anti-rotation clamp to prevent damage to the axle and stainless steel guide roller for smooth rolling of cable and rope.
· Heavy-duty drive chain (1/2 inch pitch) for lifting the ring.
· We provide safety locking rope for high mast safety.
· We provide double safety protection of motor(one mechanical and one electrical)
· Optionally, we provide an anti-theft nut for foundation bolt with a specially developed wrench for High mast.
· HDPE buffer arrangement for Lantern Ring.
· All winch & motor tested with proper load before dispatch.
· Structural design is checked for all orders before production.
· Wind tunnel test is conducted from IIT-Kanpur.
Utkarsh India, being a leading high mast light pole manufacturer in the country, we have supplied our products to Indian Railway, National Highway, Refineries and Oil Sector, Military Engineering Service, Steel Plants, etc.
Highlighting The Difference Between CPVC and UPVC Pipes
Poly Vinyl Chloride (PVC) is one of the most widely produced and used synthetic polymers. Plasticizers are added during the manufacturing of PVC in order to make it easy to bend and to increase its flexibility.
Well, PVCs are also manufactured without plasticizers in order to make it rigid and sturdy. This material is known as UPVC. SometimesPVC is treated with chlorine using free radical chlorination in order to obtain PVC.
What is UPVC?
Unplasticised Polyvinyl Chloride, commonly referred to as UPVC other than its full form, is rigid PVC, lacking any plasticiser. Renowned for its resilience, UPVC stands as a tough, sinewy, transparent, and durable material, exhibiting resistance to atmospheric influences, moisture, and various chemicals. It boasts excellent electrical properties and low flammability. Globally, UPVC pipes and fittings are widely embraced, known for their inherent rigidity and resistance. UPVC pipes, recognised for their durability, fire-resistance, and recyclability, epitomize a reliable choice in diverse applications worldwide.
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What is CPVC?
Chlorinated Polyvinyl Chloride (CPVC) is manufactured by the chlorination of PVC polymer. Due to the chlorination, it acquires some unique properties like flexibility and the ability to withstand extreme temperatures. It is due to its chlorine content that it has excellent chemical resistance, primarily to acids, alkalis and salts, and is therefore ideal for the chemical process industry.
Application of UPVC Pipes
UPVC(Unplasticised Polyvinyl Chloride) pipes and fittings provide the perfectsolution for cold water applications across diverse sectors, includingresidential plumbing, swimming pools, industrial process lines, food andbeverage industries, saltwater lines, and the chemical sector. Utkarsh India’sUPVC pipes are rigorously tested through six stages of quality checks, ensuringboth reliability and high performance. This cost-effective, low-maintenanceproduct is especially suitable for domestic cold-water transportation systems.
Application of CPVC Pipes
Utkarsh India’sCPVC (Chlorinated Polyvinyl Chloride) pipes are versatile and ideal for variousapplications. They are perfect for both hot and cold water systems inresidential spaces such as homes, apartments, hotels, resorts, hospitals, andhigh-rise buildings, ensuring a pure and hygienic water supply. Additionally,CPVC pipes are well-suited for water mains in both domestic and industrial settings,as well as industrial water lines and plant piping. They offer excellentchemical resistance, making them suitable for use in industrial lines.
Difference between CPVC and UPVC
Delve into the CPVC vs UPVC comparison and gain valuable insights to make well-informed decisions tailored to your specific industrial applications and requirements.
UPVC | CPVC |
UPVC does not contain any plasticizers | CPVC is composed of plasticizers |
UPVC is not bendable | CPVC is bendable |
UPVC pipes are not suitable for carrying high-temperature liquids. | CPVC pipes are ideal for carrying high-temperature liquids |
UPVC is not used for the purpose of drinking water transmission. | CPVC is suitable for the purpose of drinking water transmission. |
UPVC is rigid | CPVC is flexible |
Final Note
PVC, a widely utilised material in pipeline production, comes in two distinct types: UPVC and CPVC. The critical difference lies in their composition, UPVC is made without plasticisers, while CPVC involves the addition of plasticisers and a chlorination process. When evaluating temperature resistance, CPVC surpasses UPVC in its ability to withstand higher temperatures. As a leading CPVC and UPVC pipe manufacturer in India, Utkarsh India stands out with their offerings.
Here are some top features of Utkarsh India's CPVC and UPVC pipes, aiding in the decision-making process for those who want to know:
CPVC pipes
· Corrosion-resistance
· Bacteria proof
· Chemical resistance
· Fire safety
· Leakproof
UPVC pipes
· Lead-free
· UV resistant
· Chemical resistant
· Waterproof
· Pressure resistant
Uses And Advantages of HDPE Pipes
High-density polyethylene is a thermoplastic polymer which is produced from the monomer ethylene. The high-density polyethylene pipe market is growing rapidly in India. As per many trusted reports, the HDPE pipe industry in India was at $99.9 million in 2018 and it is estimated to reach a staggering $233.5 million by 2026.
HDPE pipes are known for their high tensile strength, flexibility, durability and lightweight. These pipes have been used for municipal and industrial water applications for several years. The fact that HDPE pipes are environment friendly makes it even more favourable. These pipes are non-toxic, chemical and corrosion resistant, and ensure a long lifespan. The best quality HDPE pipes from top HDPEpipe manufacturers and suppliers ensure zero leak rate.
Here are some of the properties of HDPE pipes -
· HDPE pipes can resist many solvents, chemicals, and acidic environments
· HDPE pipes have high strength and flexibility and are much lighter in weight.
· These pipes are resistant to impact and that is what makes it a favourable choice for large industrial projects.
· Superior quality HDPE pipes from leading HDPE pipe manufacturers have a long life span of 50-100 years
Related: What makes HDPE Pipes better for Agriculture and Irrigation Application?
Advantages of HDPE pipes –
· Easy to handle and hassle-free to install – HDPEare easy to handle and install. Its density is way lesser than steel and does not demand any heavy lifting equipment during the time of installation. As these pipes are flexible, they can be bent easily.
· Minimized installation costs – These pipes require fewer fittings and can be welded into seamless leak-free pipe runs. This reduces the expense of labour and installation.
· Corrosion and chemical resistance – One of the finest quality of HDPE pipes is that it features chemical and corrosion resistance. It offers brilliant corrosion resistance to corrosive, acids, bases and salts and remains unaffected by fungi and bacteria.
· Heat-fused joints - HDPE pipes are heat fused to form a strong joint. This offers significant installation advantages when compared to traditional pipes.
Conclusion
At Utkarsh India, we are one of the leading HDPE pipe manufacturers and suppliers in the country. Our HDPE pipes have been tested and proven effective for aboveground, surface, buried and floating applications. Our HDPE pipes are popularly known for their applications in water supply, potable water distribution, sewage transportation, sprinkler irrigation systems and so on.
What makes our HDPE pipes an ideal solution are the standards that we maintain at Utkarsh India.
· IS 4984 - 2016 for Water Supply
· IS 4427 for Potable Water
· IS 14333 for Sewerage
· EN 12201 for Water Supply
· IS:14151 (Part I & II) for sprinkler irrigation systems
How Does Railway Electrification Work?
The purpose of the railway electrification system is to supply electric power to trains and trams. Electricity is typically generated in large and relatively efficient generating stations, transmitted to the railway network and then distributed to the trains. Power is supplied to moving trains with the help of a continuous conductor running along the track in the form of an overhead line or a third rail which is mounted at track level. Electrified trains feature quicker acceleration, reduced fuel costs, emit less amount of CO2 and are much lighter, meaning they create less impact on tracks.
Railway electrification structures are used in Indian Railways as a powerful measure to achieve cost-effectiveness. Electric-powered trains have a number of advantages over diesel engines –
· As per many trusted reports, electric traction is cheaper by about 45% for freight traffic and about 47% cheaper for coaching traffic when compared to diesel traction. Electric trains can save energy by regenerative braking while diesel engines need to consume energy when stopped.
· Electrical traction can use solar and wind energy sources. Regenerative energy that is produced in Three-Phase Electrical rolling stock during the braking of trains, results in saving in energy consumption by about 30%. In a study conducted by The Energy and Resource Institute (TERI), electric traction is about three times more energy-efficient when compared to diesel traction.
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· Maintenance costs of electric lines may be on the higher side, but many systems claim lower costs due to reduced wear-and-tear because of the lightweight of the trains.
· Electric traction improves the throughput and section capacity by about 15%, as it enables haulage of heavier freight and longer passenger trains at a higher speed.
· Electric traction is more economical and plays a crucial role in improving the operating ratio.
Conclusion
Utkarsh India is one of the leading manufacturers of railway electrification structure. Weare a Core Part I approved vendor to manufacture and supply all type of Railway Electrification structures like portals, masts, beams, gantries, small parts steel, sub-station structures and customized structures as well.
A Complete Overview of MS Pipes
Mild steel pipes or MS pipes are used for the purpose of plumbing, firefighting, heating, ventilation and air conditioning. These pipes are perfectly suitable in several industries and various engineering applications.
These pipes are manufactured using low carbon (less than0.25%) steel and that is the reason why they do not harden and are hassle-free and easy to use. MS pipes can also be welded to various shapes and sizes for the purpose of pipelining and tubing.
These pipes are usually coated with metals, paints, varnish etc. to prevent it from rusting under extreme condition and make them long-lasting and durable.
Here are some of the salient Features of MS Pipes –
· They feature high tensile strength and are extremely sturdy
· Contains a low percentage of carbon
· It can be easily welded
· Easy to fabricate and readily available
· Best quality MS pipes ensure around 100 years of lifespan
· Budget-friendly
MS pipes are widely used for structural and mechanical purposes, general engineering, domestic applications, water steel pipes, fencing, etc.
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What makes UtkarshIndia one of the leading MS pipe manufacturers in India?
Utkarsh India’s MS Pipes conform to national and international standards and are duly approved by all National/InternationalInspecting & Certification Authorities like SGS, CE, DNV, BVQI, TUV and more. We manufacture MS Pipes in various sizes, grades and specifications which meets national and international specifications. The raw materials of MS Pipes are procured from Kobe SteelLtd., Nippon Steel and JFE Steel located in Japan.
Our superior quality MS pipes are highly demanded in the sectors of agriculture, oil and gas, public health, housing, irrigation, engineering etc. We also export our products to Australia, Africa, France, Oman, China, Austria, Nepal, Uruguay, etc.
If you are looking for superior quality MS pipes, please get in touch with us. We supply our clients with MS pipes at a nominal cost with the best quality standards.
Everything You Need To Know About Submersible Pumps
A submersible pump, as the name suggests, is a kind of pump that can be fully submerged in water. It pushes the water to the surface by converting rotary energy into kinetic energy into pressure energy using. It does so with the help of a motor. The motor is hermetically sealed and close-coupled to the body of the pump.
One of the major advantages of submersible pumps is that it does not need to be primed because itis already submerged in the water. Also, these pumps operate very quietly as the water absorbs the noise. They are also more efficient as they do not require a lot of energy to suck in the water as they are submerged within.
There are a few disadvantages with submersible pumps as well. The seals of the pump can become corroded with time and when that happens, water seeps into the motor, making it useless. It must also be noted that these pumps are a bit difficult to repair.
Submersible tank pumps are designed to pump water upwards through the top of the roof. They are generally used in underground tanks where water needs to be pumped up to the roof surface.
Submersible pumps can be installed in above-ground tanks as well, however, you need to keep in mind that the rainwater will be plumbed in from the top. Also, if there is a need to directly access water from the tank, a tap can be installed or you can also choose to connect the rainwater to nearby taps.
It has to be made sure that the submersible pipe is fully submerged in the water because when the pipe is surrounded by water it helps it to cool the motor. If the pipe is out of the water, then it can overheat.
Some of the most common types of Submersible Pumps are –
· Bladder Pumps
· Well Pumps
· Borehole Pumps
· Grinder Pumps
· Fountain Pumps
· Utility Pumps
When properly maintained a submersible well pump can have along with with a lifespan of up to 15 years. It is also recommended to use the best submersible pipe for impeccable performance. At Utkarsh India, we are one of the leading manufacturers of Column Pipes that are ideal for the smooth functioning of submersible pipes. They are designed with square threads to provide smooth fitment /re-fitment.
What Are The Different Applications And Benefits of UPVC Pipes and Fittings?
The term UPVC stands for Un-plasticized Polyvinyl Chloride which shows strong resistance to chemicals and harmful elements of nature. UPVC pipelines are ideal for solving the plumbing needs of commercial and residential properties.
As metal pipes react with several elements of nature, these are not suitable for plumbing applications. These pipes are prone to rust and corrosion. That is why; the supplied water remains safe from impurities wherever a UPVC pipeline system is installed.
Seamless the flow of clean and safe water is a necessity irrespective of the region and the type of properties. The industry has been experimenting with different materials to find the most suitable raw material that ensures a safe water supply.
The invention of UPVC pipes has revolutionized the plumbing industry bringing solutions to several issues associated with metal pipelines. Let us explore UPVC pipe’s various applications and benefits to understand the immense significance it carries across the plumbing industry.
Applications of UPVC pipelines:
· UPVC pipes are used to fulfill plumbing needs across water supply systems. Besides, these are used for Tubework casting and manufacturing raising mains for hand pumps as well.
· In chemical industries, it is used for transporting chloride and other chemicals.
· UPVC is used as ventilation pipes for disposing of corrosive gases from washrooms.
· In the electric industry, UPVC is used for manufacturing electrical conduits.
· For agricultural purposes, it has extensive use in irrigation.
· The crude oil pipeline is made of UPVC as well as it prevents corrosion within the pipeline.
· The sewer system is manufactured out of UPVC pipes too.
Related Blog: Difference Between CPVC and UPVC Pipes
Benefits of UPVC pipelines:
· As a material, UPVCs are very lightweight. Hence, a low amount of shipping and labor charges are required to transport.
· UPVC pipes are budget-friendly and can be installed following a hassle-free process.
· These pipes have anti-corrosion properties which resist chemicals to react with the material. As a result, the water or gas remains unchanged inside the pipeline.
· Due to low thermal conductivity, UPVCs are highly energy efficient. It has flame retardant properties that do not support combustion.
· UPVC pipes are UV resistant, hence can be easily installed outside the building without worrying about the outcomes.
· They are completely eco-friendly and can function both in extreme cold and hot temperatures.
· Being antimicrobial, these are completely safe to carry drinking water as well.
UPVC pipes come with multiple benefits in various applications. They are not only cost-effective but also last longer than any other pipeline materials. These pipes neither need high maintenance nor require a complicated installation process. As UPVC pipelines come with a package of benefits across different application areas, these are preferred by industry professionals worldwide.
Factors To Consider When Looking For HDPE Pipes
High-Density Polyethylene pipes or HDPE pipes and fittings are widely preferred for a plethora of industrial applications. They are recognized for their strength, durability, chemical and corrosion resistance, and minimal leak rate. These pipes are used in a number of applications which include pipeline rehabilitation, sewer piping systems, slip lining, and geothermal applications among others.
When it comes to choosing the best HDPE pipes manufacturers in India, it is quite a difficult task as there are so many of them. Choosing the best out of it for your needs is a complicated and time-taking deal.
Here we have listed some of the factors that you need to consider while choosing the best HDPE pipe manufacturer or supplier.
Let’s take a look.
Understand your purpose – HDPE pipes are used for several purposes and so before looking for a manufacturer or supplier, you should know exactly where you want to use them. You should also know what dimensions you need and the number of pipes you need for your purpose.
Understand the product and its market – You must be well-informed about the market and keep an eye on the changes and updates taking place in the market. You should also understand the technology that is used to manufacture HDPE pipes and how that technology is evolving. This will help you to grab the best deal in the market.
Related Blog: Uses And Advantages of HDPE Pipes
Market reputation– Needless to mention, reputation is something that defines the image of a company. When it comes to choosing an HDPE pipe manufacturer in India, the experience and the reliability of the manufacturer matter a lot. You must check the experience of the manufacturer and also check their online comments, reviews, and website to get a rough idea of what their past customers think about the quality of their products and services.
The manufacturing process and other qualities – The manufacturing process and a few other factors determine the quality of the final product. Qualities like high productivity, use of advanced technology, the cost-effectiveness of the product, and customer service largely matters.
Conclusion
These are some of the factors which you must consider while purchasing HDPE pipes. However, if you are planning to purchase HDPE pipes from leading HDPE pipes manufacturers in India, Utkarsh India has got you covered.
We are a leading manufacturer and supplier of high-end engineering products and services in the infrastructure, agriculture, and domestic water piping industry. Coming to HDPE pipes, Utkarsh India’s HDPEpipes have been tested and proven effective for above ground, surface, buried, floating applications. It ensures a lifespan of 50-100 years and is certified by the Bureau of Indian Standards.
Everything You Need To Know About GI Pipes
What is GI pipe?
GI (Galvanized Iron) pipes are widely used for the purpose of distribution of treated or raw water in rural areas.
When it comes to projects that are larger in nature, GI Pipes are undoubtedly the best choice. This is because they are sturdy, durable, and are resistant to dust and abrasion. GI pipes are also cheap, light in weight and hassle-free to handle and transport.
These pipes are manufactured using mild steel strips of low carbon steel coils. The process involves coating the metal with zinc, which is called galvanization. It is done to protect the pipe from corrosion or rusting. One of the best things about galvanized pipes is that they are highly protected and cannot be damaged even more from corners.
Galvanised Iron pipes play a crucial role
in water supply systems since these pipes are not only galvanised but coated
with a layer of zinc, which makes them resistant to corrosion and rust. The use
of GI pipes for water supply is widespread due to their ability to withstand
the harsh conditions often associated with water transport, making them an
essential component in plumbing networks and water distribution systems.
Here are some of the top Features of GI Pipes
· Higher ductility and longevity
· Anti-rust zinc coating (Galvanization)
· Corrosion-resistance
· Superior bendability and ease of threading
· Easy to weld which ensures rigorous fabrication
Benefits of GI pipes :
· Perfect for large construction projects : GI pipes are undoubtedly the most suitable when it comes to construction projects of large nature like building construction, construction of manufacturing unit or irrigation systems, etc. It is highly preferred in large construction projects because of its durability and is resistant to abrasion and rust.
· Low maintenance cost : Since GI pipes are coated with Zinc, they are known for staying durable for a long period of time due to their sturdiness. Due to this factor, these pipes are quite cheaper in the long run. These pipes are resistant to corrosion and the so the chance of leakage is also minimal. GI pipes maintain their properties for a considerable time, thus ensuring less maintenance.
· Low-cost piping solution : It is needless to mention that galvanization is the most effective and cheapest method of protecting steel or iron. The process of galvanization does not demand much labour force as so the overall cost of processing is very low. Galvanization is a hassle-free method that does not require any heavy operation.
At Utkarsh India, we stand out as one of the leading GI pipe manufacturers in India. Our GI pipe conforms to national and international standards and is duly approved by all national/International Inspecting & Certification Authorities like SGS, CE, DNV, BVQI, TUV and more.
If you are looking for superior quality GI pipes, then we have got you covered.
Crash Barriers Its Role In Our Society
Overview
It is needless to mention that road technology is evolving at a fast pace to facilitate smooth driving, thereby significantly reducing travel time. However, we all have also heard of news or even witnessed accidents that are primarily caused due to reckless driving.
We all have seen crash barriers installed on several roadsides. They are quite common nowadays as they serve as a safety measure by protecting the drivers and anyone in the vicinity from facing life-threatening accidents.
They are installed to prohibit the entry of vehicles into certain dangerous areas. The effectiveness of it has led the Government of India has installed safety crash barriers in most of the roads and highways.
Crash barriers have made some significant contributions towards reducing road accidents in India. These objects which might not look so important act as guardians and stop the vehicles from entering into a danger zone.
Here is an example to elaborate on how important crash barriers are. Suppose if a vehicle enters on the wrong side of the road by mistake from where traffic is coming from the opposite direction. This will lead to a collision and a collision of that sort will not only pose a threat to the life of the drivers and the passengers of those vehicles but is also very dangerous for all the surrounding vehicles.
Related: All you need to know about the different types of crash barriers
Now coming to the main question, how Crash Barriers help to reduce the damage?
When a vehicle collides with a crash barrier, the energy of the collision is spread across a wider area which significantly reduces its impact. It absorbs the energy to lower the impact of collision and ensure minimal damage to lives. It must also be noted that as compared to other road safety equipment, crash barriers are much cheaper, are easily available, and can be easily installed.
The best quality crash barriers are made up of sturdy corrugated steel that is capable of providing solid protection against the damage that a heavy vehicle can cause.
Utkarsh India - The leading Crash Barrier manufacturer in India
Being such an important tool concerning road safety, it is necessary to make sure that the crash barriers are of superior quality and arepurchased from a premier crash barrier manufacturer in India. Utkarsh India is one of the leading and most reputed crash barrier manufacturers in Indiaengaged in the manufacturing of a wide range of Metal Beam Crash Barriers andcomponents conforming to Indian, American, European and other internationalstandards. We deal in all types of W Beam Crash Barriers, Thrie Beam CrashBarriers and associated components and anchorage systems.
Our stringent quality control system and finestraw quality materials sourced from brands like SAIL, TATA and Hindustan Zinc hashelped us achieving to rank on top.
All About A Thrie Beam Crash Barrier And Its Specifications
The importance of a metal crash barrier will never be realized until it someday saves our life.
They are created to prevent major accidents when vehicles lose their balance and run off the road or roll down high embankments. In the unfortunate event of an accident, a metal crash barrier contains, redirects, or absorbs the impact energy of the hitting vehicle and guides the automobile back on the road. Consequently, the severity of the accident, damage to the vehicle as well as the barrier, and the force experienced by the vehicle occupants is minimized to a tolerable limit.
A Metal CrashBarrier is installed in accident-prone locations such as highways, flyovers& bridges, rocky areas, hilly terrain, high embankments, test tracks in the automobile industry, mass housing complexes/townships, airports, railway stations, and parking lots.
The excellent visibility of a metal crash barrier highlights the limit of safe travel, especially at night or in fog conditions. That is why a metal crash barrier proves to be beneficial for drivers venturing out late at night.
Utkarsh India deals in all types of W Beam Crash Barriers, Thrie Beam Crash Barriers, and related components, as well as anchorage systems.
In today’s blog, we will throw some light on Thrie Beam Crash Barriers - what they are and their specifications. So stay tuned.
What is a Thrie Beam Crash Barrier?
A Thrie beam crash barrier has three waves. Compared to two-wave-shaped products, a three-beam crash barrier has a more durable construction and higher impact endurance.
Now let's have a quick look at some of the typical specifications of a Thrie Beam CrashBarrier -
=> The Thrie Beam Crash Barrier comprises a steel post and a 3mm thick rail element.
=> The steel post and the spacer are 75mm x 150mm and 5mm thick.
=> The rail sits at 85cm off the ground and is driven into the ground to a length of 1150 mm.
=> The design conforms to the Indian (MORTH - Ministry of Road Transport and Highways), American (AASHTO M180), Euronorm (EN 1317 - 1&2), Indian Road Congress (IRC) specifications.
=> Manufactured using the Cold Roll Forming Technology with multiple roll forming stations ensuring greater strength due to grain reorientation as compared to the normal press-formed sections.
=> Raw Material used is ST - 42/IS 5986 FE 410/510-grade steel sourced from leading trusted brands like SAIL, TATA, and Hindustan Zinc
=> All the steel components and fasteners are galvanized by the hot-dip process of high-grade zinc coating (550 GSM minimum)
Conclusion
We at UtkarshIndia take pride in being the go-to supplier for leading infrastructure and EPC contractors. Hence, we very well understand our responsibility to manufacture nothing but the best quality and the most durable crash barrier systems.
While our Thrie Beam Crash Barrier meets the industry standards and certified specifications, they are customizable as per the customer requirements to meet the needs of almost any project.
If you want to avail of our exclusive range of metal crash barriers or have any questions to ask, feel free to contact us.
How Are PVC Pipe Fittings Made?
PVC as a material
Also known as PolyvinylChloride, PVC is one of the most common thermoplastic polymers used all over the world. It is naturally white and very fragile plastic before the addition of plasticizers. PVC is generally produced in two forms a rigid or unplasticized polymer and another as a flexible plastic. Industries such as plumbing, water supply, sewage, and agriculture utilize rigid PVC across different functions. Flexible PVC is commonly used for construction purposes to provide insulation on electrical wires or in flooring for homes, hospitals, schools, and in other sterile areas where the environment is a priority.
Characteristics of PVC
Some of the significant properties of PVC are:
- Density - PVC has a specific gravity of around 1.4 and is considered to be the densest plastic.
- Economics – PVC is cheap and readily available in the markets.
- Strength – PVC possesses excellent ductile strength.
- Hardness – PVC in rigid form grades well for hardness and durability
PVC pipes are one of the most universal and versatile types of plastic piping, serving a multitude of applications in various market sectors all around the world. PVC pipes are extremely strong and durable when compared with other piping materials and also prevent corrosion which makes them the ultimate choice for water supply and a manifest for the sewer system in big cities around the world. Economical and robust, these pipes come in various sizes with a wide range of available pipe fittings that are used for both warm and cold-water applications conditional to different types of PVCvariants.
How are PVC Pipes made?
PVC pipes are made by extrusion of raw material PVC, and thereby following the same step of typical pipe extrusion the process mentioned below :
- Feeding of raw material tablets / powdered into the PVC twin screw extruder.
- Melting and heating in numerous extruder zones.
- Extruding further to shape into a pipe.
- Cooling the shaped pipe.
- Finally, cutting the PVC pipes to the desired length.
These are a similar manufacturing procedure for most plastic piping; however, PVC pipes have fundamental features that possess additional characteristics and challenges to pipe manufacturers both in terms of production and market positioning of their products.
Related: Highlighting The Difference Between CPVC and UPVC Pipes
PVC fittings are made from a material known as Polyvinyl Chloride. PVC fittings are manufactured by heating plastic pitches and the molten pitches are set to create desired shapes and sizes. The PVC fittings and pipes are widely used for various reasons like irrigation purposes, building, construction, water supply, sewage management, and many other modes for a requirement.
Description and Application of PVC Fittings
Below is a list of the most commonly used PVC fittings available as follows:
- PVC fittings used as Tees – PVC tees are three-end fitting; it allows a link to be split into two separate lines with a 90-degree connection. They are popularly used for PVC structures.
- PVC fittings used as Elbows – PVC elbows are available in 90-degree angles and 45-degree angles. These are used for redirecting pipelines by bending them into the desired directions.
- PVC fittings used as Crosses – PVC crosses are fittings that are used for connecting four sections of the pipe. They have four slip connection that meets at 90-degree angles forming a plus shape.
These are the description and applications of the three most commonly used PVC Fittings in the markets.
For more information regarding PVC fittings and pipes, contact Utkarsh India Limited a leading manufacturer and supplier of high-end engineering products and services in the infrastructure, agriculture, and domestic water piping industry at https://utkarshindia.in/.
Best Quality PVC Casing Pipe for Domestic Borewell
Polyvinyl chloride pipes also known as PVC pipes have become the ultimate choice for borewell. We at Utkarsh India Limited as being one of the leaders in the pipe manufacturing industry provides our customer with a variety of range of PVC casing pipes such as casing medium, casing shallow, and casing deep pipes as per the requirement of the customer in different depth of borewell developments. Considered among the best PVC casing pipes for borewells, we produce PVC casing pipes that have high superiority threaded joints and have anti-corrosive properties.
Why should you choose PVC casing pipes for domestic borewells?
Perfect for various Plumbing applications – PVC casing pipes can be used for various plumbing purposes because they can easily maintain the hydrostatic collapse pressure, hence making them an ideal choice for borewell projects. These pipes also can withstand changing water pressure and harsh weather conditions. It is ideal for irrigation, domestic and industrial applications, the PVC casing pipes for domestic borewell are a better alternative to cement, asbestos, and SS pipes. In addition to that these pipes are resistant to corrosion from violent chemicals present in the soil.
Acts as an Insulator - PVC casing pipes are non-conductive to electricity, hence eliminating the chance of electrochemical reactions. Further to that these pipes provide good resistance to chemicals and are immune to electrolytic and galvanic erosion. These pipes are safe to be applied to alkaline, acidic, dry, or wet conditions without any requirement for protective coating.
Superior durability – Unlike conventional metal pipes, PVC casing pipes are corrosion resistant. In addition to that best quality PVC casing pipes do not react to harsh industrial chemicals. Hence PVC casing pipes last longer than metal casing pipes. Their reliability and durability have made them the ultimate choice for all borewell developments. Following that PVC casing pipes are versatile as well.
User Friendly – Installation and Usertransportation are the main matter of discussion when it comes to choosing the best PVC casing pipes for borewell projects. PVC casing pipes have considerably less weight when compared to metal pipes or metal piping materials. This helps with easy transportation and better installation of PVC casing pipes without much hassle. PVC casing pipes come in various ranges which provides the customer with an advantage to fulfill their requirements following their borewell project. The lightweight PVC casing pipes ensure lowering the cost of installation, maintenance, shipping, and labor.
At Utkarsh India Limited, we offer our customers a wide range of PVC casing pipes that fulfill all the above features from being user-friendly, durable, non-conductive to being the perfect material for various Plumbing applications. Our PVC casing pipes come in various dimensions that meets all the chemical properties as per different testing results such as density test, resistance to external blow at zero-degree Contest, effect on the water test, Vicat softening temperature test, and tensile strength test.
For more information regarding PVC casing pipes, contact Utkarsh India Limited a leading manufacturer and supplier of high-end engineering products and services in the infrastructure, agriculture, and domestic water piping industry at https://utkarshindia.in/.
Difference Between GI And MS Pipe
MS (Mild Steel) Pipes and GI (Galvanized Iron) Pipes are widely used all across the globe for piping and other operations. Both MS and GI pipes are made up of low carbon and zinc protected pipes, used in a variety of industries.
GI Pipes
Galvanized iron pipes are coated in a layer of zinc to
protect the metal from corrosion and increase life expectancy. However, it must
be noted that even with galvanization, corrosion can eventually occur if the
conditions are acidic. They are available in various dimensions and their sizes
vary from 15mm to 150mm. GI pipes are acclaimed because it’s lightweight, low
cost, easy to transport and install as well. These pipes are generally used in
rural areas for the purpose of carrying both raw and treated water.
GI pipes are a popular choice for water supply systems due to their exceptional corrosion resistance. These pipes are constructed from zinc-coated steel, making them highly resistant to rust, even when exposed to moisture and harsh environmental conditions. This corrosion resistance ensures the long-term durability and reliability of GI pipes in water supply, making them an ideal choice for transporting clean and potable water in residential, commercial, and industrial settings.
Related: Everything You Need To Know About GI Pipes
Features of Galvanized Iron pipes:
· Higher longevity and Durability.
· Anti-rust coating and superior finish
· Resistant to corrosion
· Easy to weld and fabricate
Here are the primary uses of GI pipes:
· Water & Sewage transportation
· Structural purposes
· Automotive purposes
· Engineering purposes
· Oil & Gas transmission
· Electric Poles
MS Pipes
Mild Steel Pipes are carbon steel pipes that contain less
than 0.25% of carbon which makes them easy to use and less hard. This ensures
that the pipes stay malleable, ductile and durable. GI pipes can be welded into
various shapes and sizes as per the requirement. Mild Steel pipes are generally
used for Plumbing, Firefighting and HVAC (Heating, Ventilation and Air
Conditioning). These pipes are also coated with paints, varnish or other metals
that protect them from corrosion and makes them long-lasting and resist
critical conditions. The construction industry also relies on the usefulness of
MS pipes as they can be bent and shaped.
Related: A Complete Overview of MS Pipes
Features of Mild Steel pipes:
· High tensile strength
· Made up of low percentage of Carbon
· Can be easily welded
· Budget-friendly
· Long-life
Here are the primary uses of MS pipes:
· General Engineering
· Mechanical purpose
· Structural purpose
· Domestic purpose
· Water steel pipes
Conclusion
MS and GI pipes are widely used all across the globe for pipelines and other operations. While the former is made from mild carbon steel, the latter is coated with zinc to prevent corrosion.
At Utkarsh India, we are leading GI pipe and MS pipemanufacturers in India. We have over 40 years of experience in high-end engineering and manufacturing, we source our materials from the leading raw material suppliers to offer only the best to our customers. If you are looking for superior quality MS pipes or GI pipes, then we have got you covered.
GI Pipes |
MS Pipes |
Made from steel coated with zinc through galvanisation |
Made from mild steel with no zinc coating |
Highly resistant to corrosion and rust |
Prone to corrosion |
Less in strength due to zinc coating |
Stronger and more durable |
Requires more cost for manufacturing |
Cost-effective |
Often used in plumbing and water supply systems where corrosion resistance is crucial |
Wide range of applications, including structural framing, pipelines, industrial machinery, etc |
Hard to weld as zinc coating can release toxic fumes |
Easier to weld without the concerns associated with galvanisation |
Contribution of Utkarsh India in Railways
Utkarsh India Limited is a leading supplier and manufacturer in the field of Railway structures in India. We operate on the principle that quality is more than commitment to our customers. Spending more than 40 years in the business as the leading Railway SPS manufacturer we have gained trust by providing high-end engineered products.
We had formed to be the CORE PART I approved vendor to manufacture and thereby supplying various types of products to the Indian Railways which includes portals, masts, gantries, beams, customized structures, and sub-station structures. We offer our customers a wide range of versatile products that are CORE approved, like RSJ Mast, BFB Mast, B Series Mast, TTC Mast, Portal, and SPS.
Here are some of the benefits of the RailwayElectrification Structure:
Increases the speed and efficiency – The Railway Electrification Structure will help to induce the speed and efficiency of the existing trains. By using Railway Electrification Structure, the trains will move faster, hence allowing them to pull more loads or coaches, as compared to the diesel engines.
Cost-effective – Railway Electrification Structure lead to a huge amount of cost-saving as the electric locomotive would engage less amount of money than diesel engines.
Why Utkarsh India Limited is the first choice for Railway Electrification Structures?
We at UtkarshIndia have two plants of 12.5 meter, which provides a Long Hot DIP Galvanizing facility by using Special high-grade Zinc offering a purity of 99.995%. We offer our clients tower-wise bundling to facilitate them at the erection site.
We take raw materials from reputed brands like SAIL (Steel Authority Of India Ltd) and Hindustan Zinc.
Utkarsh India Limited imbibe a group of approved welders along with all the necessary equipment that are required for welding SPS for Railway Electrification structure or any related steel structures for the Railway.
We have a team of designers and we are equipped with the latest hardware and ERP system also known as the Enterprise Resource Planning system.
Certifications:
We at Utkarsh India Limited were certified as the winner with Rail and Metro Awards in the year 2020 by Rail analysis.
We are also been certified by Central Organization for Railway Electrification (CORE) Jangalpur and Gurap.
These are the lists of certifications that we have received, which have made us more determined in delivering much more qualified products that ensure customer satisfaction.
Besides being the leading manufacturer and supplier in India of SPS for Railway Electrification or any related steel structures for the Railways, we at Utkarsh India Limited also offer our customers various other steel products like Steel Tabular Poles, Street Light Poles, HighMasts, Traffic signals and CCTV Poles, and other related structural solutions.
Reasons To Choose CPVC Pipes For Industrial Water Process
Chlorinated Polyvinyl Chloride is also known as CPVC gets manufactured by chlorinating the PVC polymer. As it gets chlorinated, it obtains some unique quality and chattels like ductility and the capability to withstand extreme weather conditions. Owing to its chlorine content CPVC pipes are excellent with chemical resistance, primarily to acids, alkalis, and salts. It is due to that CPVC pipes are the ideal choice for the chemical process industry. CPVC pipes and fitting are also known to possess an ability to withstand physical and chemical degradation that helps offering longer life.
Here I present you the benefits of CPVC pipes that make them ideal for industrial water process:
Corrosion Resistance: Corrosion is a common and ongoing problem in the industrial field. CPVC pipes and fittings are corrosion resistant and they exhibit superior resistance to both internal and external corrosion and virtually eliminates process leaks and flow restrictions thereby eliminating problems of pipe failure.
Easy to install – CPVC pipes and fittings provide an easy installation process. It can be easily installed by using few simple steps, which include solvent and cementing process. The process creates a highly reliable joint by chemically coalescing the pipe to the fitting. When it gets properly installed, a solvent cemented CPVC joint forms the strongest part of the entire system, offering more strength and durability. In addition to that CPVC pipes and fittings are light weighted and the installation process doesn’t require electricity, which makes them ideal for applications where electricity constantly fluctuates.
Require no or very little maintenance - CPVC pipes and the fitting system require very little maintenance if installed properly. Along with that, the external pipe coatings are not necessary because CPVC pipes and fittings remain unaffected even in the most aggressive soil and weather conditions. Contemplating to the facts a portion of CPVC piping needs replacements, which anticipates an easy repairing without the need for welders or lifting device to hoist the equipment into place.
Greater mechanical strength – CPVC pipes and fittings offer an impressive mechanical strength even at an elevated temperature at which industrial plants often operate. CPVC piping system can bear the extreme temperature of 180-degree F that is 82-degree C. In addition to that CPVC pipes and fittings maintains their pressure bearing capabilities for 50 or more years, which makes them durable and helps them in providing long-lasting performance.
These are the benefits that CPVC pipes and fittings offer to industrial water processing. Along with the above benefits, CPVC pipes and fittings are flexible, bendable, and are considered an ideal material for drinking water transmission.
Steel Tubular Pole Features Applications and Specification
Utkarsh India Limited manufactures steel tubular poles not only to illuminate the pathways but to pave the journey to a brighter future.
The steel tubular poles manufactured by Utkarsh India conform to IS – 2713/80 and comes with the strength and durability to withstand torsional stress, harsh winds and with a perfect tensile strength to take all kinds of shocks, cyclones, breakages, and all other extreme climatic conditions. These poles are known for their strength, durability, ductility, lightweight and low-cost maintenance.
At Utkarsh India Limited, we design steel tubular poles to meet the multipurpose demand of architects and engineers for power distribution, illumination, signage, and other diverse needs and requirements.
Features of Steel Tubular Poles:
Made using high-quality steel,
Easy installation procedure and have low maintenance,
They are highly resistant to corrosion,
They are durable and hence ensure a long life.
Applications and uses of Steel Tubular Poles:
Street Lighting
Traffic signal lighting
Signage
Power Distribution
CCTV surveillance, and
Solar Lighting
Specification of Steel Tubular Poles:
1. 410 SP:
Designation – 1 - 3
Overall length (M) - 7.00
Planting Depth (M) – 1.25
Length of sections:
=> Bottom (M) – 4.00
=> Middle (M) – 1.50
=> Top (M) – 1.50
2. 410 SP:
Designation – 4 - 9
Overall length (M) - 7.50
Planting Depth (M) – 1.25
Length of sections:
=> Bottom (M) – 4.00
=> Middle (M) – 1.50
=> Top (M) – 1.50
3. 410 SP:
Designation – 10 - 15
Overall length (M) - 8.00
Planting Depth (M) – 1.50
Length of sections:
=> Bottom (M) – 4.50
=> Middle (M) – 1.75
=> Top (M) – 1.75
4. 410 SP:
Designation – 16 - 24
Overall length (M) - 8.50
Planting Depth (M) – 1.50
Length of sections:
=> Bottom (M) – 5.00
=> Middle (M) – 1.75
=> Top (M) – 1.75
5. 410 SP:
Designation – 25 - 33
Overall length (M) - 9.00
Planting Depth (M) – 1.50
Length of sections:
=> Bottom (M) – 5.00
=> Middle (M) – 2.00
=> Top (M) – 2.00
6. 410 SP:
Designation – 34 - 39
Overall length (M) - 9.50
Planting Depth (M) – 1.80
Length of sections:
=> Bottom (M) – 5.00
=> Middle (M) – 2.25
=> Top (M) – 2.25
7. 410 SP:
Designation – 40 - 48
Overall length (M) - 10.00
Planting Depth (M) – 1.80
Length of sections:
=> Bottom (M) – 5.20
=> Middle (M) – 2.40
=> Top (M) – 2.40
8. 410 SP:
Designation – 49 - 57
Overall length (M) - 11.00
Planting Depth (M) – 1.80
Length of sections:
=> Bottom (M) – 5.60
=> Middle (M) – 2.70
=> Top (M) – 2.70
9. 410 SP:
Designation – 58 - 66
Overall length (M) - 12.00
Planting Depth (M) – 2.00
Length of sections:
=> Bottom (M) – 5.80
=> Middle (M) – 3.10
=> Top (M) – 3.10
10. 410 SP:
Designation – 67 - 72
Overall length (M) - 13.00
Planting Depth (M) – 2.00
Length of sections:
=> Bottom (M) – 5.80
=> Middle (M) – 3.60
=> Top (M) – 3.60
11. 410 SP:
Designation – 73 - 76
Overall length (M) - 14.50
Planting Depth (M) – 2.00
Length of sections:
=> Bottom (M) – 6.50
=> Middle (M) – 4.00
=> Top (M) – 4.00
12. 410 SP:
Designation – 77 - 80
Overall length (M) - 16.00
Planting Depth (M) – 2.30
Length of sections:
=> Bottom (M) – 7.00
=> Middle (M) – 4.50
=> Top (M) – 4.50
These are the types of Steel Tabular poles we offer. To get more details about our steel tubular poles, click here https://utkarshindia.in/Engineering-Steel_Tubular_Pole.
If you have any queries, please contact us at info@utkarshindia.in.
Does Galvanization Save Time On Fabrication Projects?
When the structure of Mast TTC or steel gets galvanized, it produces a grey matte finish, which blends in well, regardless of the surroundings. When the structure of Mast TTC or steel gets galvanized, it produces a grey matte finish, which blends in well, regardless of the surroundings. This process helps to increase the life span of steel and Mast TTC structures, hence preserving the solidity of it and thereby saving time and money.
How Many Types Of CPVC Pipe Are There?
The piping industry is highly undervalued. The quality, safety, and performance provided by such an industry help to play a crucial part in safeguarding the environment along with the lives of people. CPVC pipes and Fittings produced by Utkarsh India, one of the premier CPVC pipes manufacturers in India; are manufactured using high-quality plasticizers, which helps the pipes with utmost rigidity and provides sturdiness.
What is CPVC?
Features provided by CPVC pipes and Fittings of Utkarsh’s
Types of CPVC Pipe and Fittings
List of CPVC fittings as follows:
Agricultural Applications Of PVC Pipes
Before we turn to the details of the use of PVC pipes in the agricultural industry, let's first recall that India ranks second worldwide in agriculture production, is the world's largest producer of fresh fruits and vegetables, and ranks second in wheat and rice production. All these facts prove that agriculture is of paramount importance in the country as it generates nearly 16 percent of the GDP. Thus, much of the infrastructure and equipment in the agriculture sector is crucial to its efficient functioning.
The agricultural sector relies heavily on drainage and irrigation channels made of PVC pipes and fittings. Rigidly built PVC pipes are essential when the soil is deficient in absorption capacity or when water levels are high due to salinity levels on the land. This is because PVC pipes have a smooth lining that ensures water travels smoothly to its intended destination with a minimum of clogging as compared to pipes made out of similar materials like copper and clay.
With all of that in mind, let us move straight to the core of this blog.
Use of PVC Pipes in Agricultural Industry
Below are just some of the ways to use PVC pipes in your agricultural facility:
PVC Sprinklers
Large-scale water supply systems rely heavily on PVC pipes. They can be mounted aboveground and linked to the main water source and sprinklers. When buried as deep as 10", ¾†PVC pipes make excellent irrigation laterals.
Drip Irrigation
A popular watering method, drip irrigation involves punching holes through the hose to control the flow of water. Its popularity stems from the fact that it provides sustainability to your agricultural facility by conserving water. This framework is perfect for little-to-medium-sized gardens and enables each plant inside that region to get an unfaltering stock of water delivered to the roots. Using PVC pipes in this system is feasible because they're flexible, so they won't tear once they've been punctured.
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Vertical Garden
There are various ways of forming a vertical garden using different sizes of PVC pipes. A small PVC pipe with an irrigation line is inserted inside a larger PVC pipe with the pot of soil and the plants.
Hydroponic garden
Water is supplemented with nutrients to support seedling growth in hydroponic gardens. It is also referred to as an active system and is a type of hydroponic farming that reliably produces more while conserving water. PVC pipes hold plants in mid-air, and water containing nutrients flow through the pipes continuously. Since PVC pipes are lightweight and lack toxicity, they are apt for this system.
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Final words
Many agriculture facilities utilize agriculture PVC pipes and fittings as water delivery systems. Their corrosion resistance and ability to stabilize UV rays make them an ideal choice for any farming operation. PVC pipes play a crucial role in large-scale agricultural facilities because they make irrigation more sustainable and efficient. Small agricultural spaces or even home gardens can be irrigated using PVC pipes.
4 Different Varieties Of Transmission Towers With Respect To Their Applications
A transmission tower supports every high voltage transmission line. A transmission tower (also known as a power transmission tower, power tower, or electricity pylon) is a tall structure (usually a steel lattice tower) used to support the high-voltage conductors of overhead power lines. The transmission towers differ from conventional power poles since they transport bulk electricity from multiple high voltage lines over long distances as opposed to single poles that provide local delivery.
Types of Transmission Towers
In terms of their technical background, the following is a list of transmission tower types.
Let's take a look at each of them one by one:
Suspension Towers
High voltage suspension towers are designed to withstand only the weight of the conductor when they are positioned in a straight line. Conductors on suspension towers can be held in place by I strings, V strings, or a combination of both. Suspension transmission towers run on straight-line routes where there is less than a 5-degree deviation in angle.
Transposition Towers
They are most common in three-phase line systems and are often used to support and maintain long transmission lines where the weight in the centre of the span puts significant stress on the structure. A transposition tower is supported by a body, a cage, and a peak. Conductors and lines are positioned at a distance that prevents contact between the cross-arms of the towers.
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Tension/Angle Towers
They support the directional change of transmission lines in turning points where the angle of deviation is more than 5 degrees. The tower is reinforced with anchors to counteract pressure exerted against the angle. The transmission line that connects two angle towers is called a section. The length of the section depends on geographic location, easements, possible placement possibilities, and the ultimate destination.
Special Towers
Custom towers are built when conditions dictate a significant change in angle or when a substantial amount of additional support is needed based on environmental factors. Among the factors that affect transmission tower construction are heavy wind, porous soil, freezing rain, and others. In addition, these towers are used in areas involving long-span river crossing, valley crossing, power line crossings above existing lines, power line crossings below existing lines (Gantry type structures), tapping existing lines, unique termination towers and the like.
Final words
Power outages and blackouts disrupt people's everyday lives and mess with the productivity of industries dependent on electricity since power transmission is compromised. Thus, proper transmission towers need to be in place to prevent power cuts and faulty transmissions that hamper a country's economy.
Utkarsh India manufactures Powergrid approved Transmission Line Towers ranging between 66 kV to 765 kV. Our full-range-cum-diverse product basket comprises CHT/VHT/UHT HVDV to AC (single, double, multi-circuit) transmission towers suitable for Twin, Quad and Hex conductor configuration to accommodate both AC lines and DVDC lines. Our impressive client portfolio includes Airtel, Idea, BSNL, Reliance, Vodafone, etc.
If you are someone who values quality before anything else, place your order with Utkarsh India now while there is still time.
Here Are Some Various Types Of High Mast Poles
Truth be told, nocturnal driving is more hazardous than daytime driving. Even when a vehicle's headlights are on, visibility is reduced. Furthermore, dark railway yards tend to be crowded with miscreants or trespassers, becoming a hotbed of criminal activities.
Therefore high mast lighting solutions, also known as HMLs, are typically used in large public or commercial areas like warehouses, shipyards, railway yards, highways, parking lots, stadiums, etc. High mast lighting poles are an effective solution for improving the illumination of dark and concealed areas, ensuring maximum safety.
One of the renowned high mast light pole manufacturers, we at Utkarsh India, believe that it is our responsibility to inform our audience about the different types of high mast poles and their uses.
So, let's get down to business without further delay.
Stadium Mast: As outdoor sports and high-definition sports television broadcasts grow in popularity, sports venues need to be equipped with high-quality lighting. Fans and players alike benefit from optimum lighting. It is critical that players see clearly as the game picks up speed. As fan expectations rise, so do ticket prices, and the quality of the broadcast and viewing experience must always exceed the standards of high-definition broadcasts and technologies. Therefore, stadium masts are installed in stadiums, fields, and playgrounds to provide lighting during the evening hours.
Flag Mast: Whether you raise your flag once or raise and lower it each day, a flag mast is essential. Whether it is a government facility, college or university campus, sports venue, commercial enterprise, park or even for personal use, a custom-engineered flag mast that is easy to use, backed by decades of pole design and manufacturing experience, is indispensable. Tapered flag mast designs reduce wind-induced damage and prolong the life and durability of the mast.
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Signage Mast: If you run a business where your customers have to find your location, such as a gas station, a grocery store, or a repair shop, signage masts are the best way to attract customers and highlight your brand. Installing signage masts near high traffic roadways provides optimum visibility and leaves a lasting impression on customers' minds.
Solar Mast: In light of non-renewable resources' limited and scarce nature, it is our responsibility to conserve them. Solar high mast provides light to a wide area without using conventional electricity or requiring costly electrical networks. It is advisable to use solar masts in areas where electricity is not readily accessible or where saving electricity is the highest priority. Solar masts are more reliable than conventional lighting systems since they are shock, vibration, and impact resistant.
High Mast Lighting Systems: High mast lighting is a type of site light fixture raised high to minimize ground-level obstructions and create uniform illumination across a massive space. The use of high mast lighting systems minimizes shadows that may result from using shorter poles. High mast lighting plays an exclusive role in facilitating night-time travel and transportation, citizen engagement in social gatherings and sports/recreation activities, around-the-clock industrial production, safety and guidance of traffic, and security of commercial, residential and public facilities and properties. Utkarsh India is among the leading high mast light pole manufacturers.
Final Words
The focus of every order, no matter how big or how small, whether it's a standard product or a custom product, will always be on delivering quality. As your go-to high mast light pole manufacturer, we promise to provide our products before the deadline and in accordance with your specifications.
We shall be glad to provide further details upon your request, so feel free to get in touch with us.
Specifications And Uses Of GI Pipes
GI Pipes or Galvanized Iron Pipes are widely used for the purpose of conveying raw water and distribution of treated water in many rural water supply schemes, where the requirement of water is limited.
It is dipped into zinc for protection against corrosion and they are manufactured using mild steel strips of Low Carbon Steel Coils. The steel strips are passed through a series of fin rolls to achieve a circular shape. The slit ends of the strips are then welded together by passing an electric current of high frequency across the edges. The welded steel pipes are then passed through sizing sections where any dimensional issues are corrected and are then cut into desired lengths by automatic cutting machines. Lastly, these are pressure tested for any leaks randomly.
GI pipes are categorized into light, medium and heavy. Here is how you can determine –
• Light (Class A) - Marked in yellow color for identification.
• Medium (Class B) - Marked in blue color for identification.
• Heavy (Class C) - Marked in red color for identification.
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Here are some of the top uses of GI Pipes –
• Water and Sewage transportation
• Structural purposes
• Automotive purposes
• Electric poles
• Oil and gas transmission
• Engineering purposes
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Features of GI pipes –
• Superior durability and sturdiness
• Greater resistance to corrosion
• Easy fabrication and weld consistency
• Protected by anti-rust zinc coating
• Greater bendability
What makes Utkarsh India one of the leading GI pipe manufacturers and suppliers in India?
At Utkarsh India, we have over four decades of experience in the field of agriculture and domestic water piping, we manufacture superior quality GI pipes that conforms to national and international standards and are duly approved by all National/International Inspecting & Certification Authorities like SGS, CE, DNV, BVQI, TUV and more.
Our superior quality Galvanized Iron Pipes are available in diverse sizes and thicknesses following the IS, BS and ASTM specifications and we also follow strict testing parameters of Mass of Zinc Test, Uniformity test and Adhesion test for best quality output and for customer satisfaction. We also carry out a 7 bath technique for galvanizing.
So if you are looking for superior quality GI pipes in India, then we at Utkarsh India, have got you covered.
Discover All There Is To Know About The Jal Minar
Water supply is an essential need, but quite a few people are fortunate enough to enjoy this basic provision. Solar power is often the most economical technology for water supply in remote locations, where electricity is not readily available.
We will, therefore, take a close look at the Jal Minar Scheme in today's blog.
Official data indicates that Jal Minar Scheme construction commenced in April 2018 and that, so far, 1197 water storing structures have been constructed for use in villages and anganwadis at an estimated cost of Rs. 2.5 lakh each.
The District Rural Development Authority of Latehar district in Jharkhand started this solar-based water supply scheme to make clean water more accessible, especially in remote regions of the district. The Jal Minar scheme aims to provide rural communities access to clean water that can be used for drinking and other domestic purposes.
Working Principle of Jal Minar
The Solar water pumping system operates on the principle of PV (Photovoltaics) technology. It comprises a solar panel array, a solar charge controller (MPPT), an electric motor, a water pump, pump cables, and a water storage tank.
Solar panels convert radiant solar energy into electricity.
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The controller serves as an interface between the solar panels and the pumps. A low voltage protection feature of the controller shuts off the pump system when the voltage drops below or rises above the range of the pump's operating voltage.
Motors can either be DC or AC. The motors provide power to drive the pumps, which deliver water from the source (open well, bore well, stream, pond, canal) to the final destination (storage tank), using centrifugal or suction force. The extension from each Jal Minar unit provides households with the convenience of running tap water, thus effectively meeting the growing demand for domestic water supply.
How has Jal Minar transformed lives for the better?
Latehar's solar-powered lift drinking water scheme of Rs. 617.50 lakhs is indeed a milestone and is changing the face of the town. Let us see how:
Jal Minar is ideal for rural areas owing to its low operating cost and maintenance.
Since water supply from Jal Minar is not allowed to be used for irrigation and livestock, several Indian farmers are using it as an alternative source of income. It is possible to sell surplus energy to the grid.
Before, women had to travel several kilometers to fetch water from boreholes or tube wells. As Jal Minar has improved social cohesion within the community, reduced migration out of the community, enhanced community interaction in social events owing to time availability, it has certainly contributed to social development. Consequently, women in these communities have more time to devote to educational, recreational, or food gathering activities. Having access to safe running water has increased women's awareness of the need for personal hygiene, sanitation, and health.
Schools and anganwadis are also benefiting from reliable and clean running water with the installation of Jal Minars.
Mukhiyas will be engaged at the grassroots to maintain, sustain and build awareness, to make the project sustainable.
Jal Sahiyas is vested with the responsibility of maintaining each Jal Minar and ensuring there is no wastage of water. Each household will also be asked for maintenance fees.
Jal Sahiyas will receive a monthly remuneration from the district administration for their efforts.
The use of an efficient water tank structure results in less time spent for the same amount of water that would otherwise be acquired while obtaining water from a similar power source.
Utkarsh manufactures 5000 & 2000 litre galvanized steel Jal Minars and 10,000 litres of ungalvanized steel Jal Minars. In addition to tolerating water stress, they can withstand extreme weather conditions as well.
Steel Scaffolding The Must-Know Benefits
The construction industry is inextricably linked to scaffolding.
If you are working on new construction, renovation, or general maintenance project, you are likely to need a scaffold to accomplish your task.
Scaffolds can be made of timber, aluminium, bamboo, or steel. However, the most popular material to construct scaffolding happens to be steel pipes, and we shall see why in this blog. So let's begin. What is meant by Steel Scaffolding?
Scaffolding is a temporary structure that is either supported from below or suspended from above, on which workers stand while doing jobs high above the ground level or in remote locations.
A steel scaffold is constructed of steel pipes attached by steel couplings or fittings. A base plate anchors them to the ground.
Scaffolds made of steel pipes are widely used in construction, maintenance, and repair work.
A scaffold with steel pipes is mainly used for providing a platform on which workers can work at different heights or for lifting materials for immediate use. In what ways are steel pipes beneficial for scaffolding?
Below you will find a few paragraphs dedicated to the benefits of steel scaffolding
• Easy to assemble and dismantle
It only takes a few minutes to assemble steel scaffolds despite the building's height. This is because steel may seem heavy at first, but they are designed to be lightweight. Steel scaffolds can be erected in a significantly quicker timeframe, and when a construction project is complete, they are much easier to dismantle. You stand to gain a great deal from this benefit because you can work more efficiently and meet your deadlines which equals improved time management.
• Standard geometry
One of the best things about steel scaffolding is the ability to use standard geometrical pieces. In turn, this facilitates a fast and easy construction process. Also, they make it easier to achieve and maintain the correct 90-degree angles.
• Ecologically friendly
Timber scaffolds contribute to deforestation. Steel, however, is considered a sustainable material since it preserves nonrenewable resources and reduces the waste stream. Even better, scaffolds made of steel pipes may be repurposed.
• Construction flexibility
The design and size variations of these scaffolds are one of the advantages. They can be erected at great heights, as opposed to timber scaffolds. It is also possible to assemble them into a single scaffold, or a double scaffold, depending on the weight of your construction equipment.
• Enhanced carrying capacity
Sturdy steel scaffolds can easily be transported to different construction sites. It is also easy to pack them on a truck, making them portable in large quantities.
• High Performance
Heavy loads can be carried comfortably by steel scaffolds without shaking, breaking, or bending, thanks to their incredible strength. Regardless of the height at which the scaffold is constructed, its load-bearing capacity will not be threatened.
• Assures a stable platform
Several construction tasks require dexterity on the part of workers. Steel scaffolds can be supported on all types of soil. Even in the face of unfavorable weather conditions such as strong winds, heavy rain, and severe earthquakes, their position and state remain intact.
Additional benefits of steel scaffolding include its resistance to fire, long lifecycle, and low acquisition cost.
Final Words
It is imperative to have a reliable and sturdy foundation. The reason for having steel scaffolding at your construction site is to enable your construction workers to work in a safe and comfortable environment and thus enhance their operational effectiveness.
Therefore, it is prudent to consider a company's reputation, experience, and reliability before investing in its steel scaffolding.
Here Are Some Tips To Help You Choose The Best Pipe Suppliers In India
Pipe Suppliers and manufacturers should be familiar with your needs, expectations, and requirements without you having to explain yourself much.
Picking the wrong supplier could make all the difference between executing a masterpiece and witnessing your project turn into a disaster.
It is unwise to rush the decision when there is so much to lose.
The following tips can help you select one of the best pipe suppliers in India to help you get your project across the finish line successfully.
It's time to get started. Get a glimpse of its past
Find out the market presence of a company before choosing a steel pipes manufacturer and supplier. Further, the plumbing industry is subject to the introduction of new technologies and keeps evolving.
An established brand does extensive research and studies before introducing its products in the market.
Generally, if the manufacturer has supplied products to a reputable brand, you can be assured that the product will meet or exceed your expectations.
Investigate the source of their parts
Remember, you get what you pay for.
To ensure high-quality pipes and non-toxic construction, the best pipe suppliers in India use virgin raw materials.
You'll want to ask an important question about pipe supports: “Are parts manufactured domestically or overseas?â€
Both domestic and international manufacturers have their advantages and disadvantages. International production gives consumers a wider variety of options, while domestic production usually means faster shipping, fewer holdups in customs, improved product transparency, and enhanced flexibility.
Whatever your final decision may be, you should align your priorities with the source. It is important to set your expectations for the project based on where the product comes from.
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Installation and maintenance must be easy
Investing in hard-to-install pipes can raise the overall project's costs.
It would be best if you chose a steel pipes manufacturer and supplier whose pipes are not only technically superior but also lightweight and easy to install.
Take note of other’s opinions.
Getting a sense of a company's reputation involves reviewing past relationships. The customer service and reliability of the company should be evaluated objectively.
Hence, consider researching their client portfolio, reading testimonials on their website, and examining their online ratings. Get in touch with other people in your industry by joining a forum or forming a personal network.
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Verify their quality assurance
Many of the best pipe suppliers in India have established a reputation for providing high-quality products.
Since their products undergo several evaluations and tests before they are certified by prestigious regulatory agencies, they are more likely to be reliable.
Check if the steel pipes manufacturer and supplier are ISO-certified to ensure that they adhere to quality standards. Product certifications ensure that products are safe and durable and preserve the integrity of products.
Final Thoughts
Having a pipe manufacturer who cannot get your parts on time can completely wreck your timelines.
Early interactions should give you a sense of the nuances. Is the response time quick? Is the team known for going above and beyond? At first, these things may seem inconsequential, but as projects progress, they become increasingly significant.
All in all, we hope these simple tips will get you on your way to picking out the best steel pipes supplier and manufacturer in India when you need one.
Water Tank Structure What Is The Purpose and So Much More
You have access to fresh, pressurized water just by turning on your kitchen faucet, turning on your shower, or flushing the toilet. Have you ever wondered how? The reason is that the elevated water tank structure results in increased water pressure as the water is forced out of the storage tank.
You have nothing to worry about if you are confused by the above statement.
The purpose of this blog is to cover the meaning, components, working principles and purpose of Water tank Structures.
Let's get started right away.
What is a water tank structure?
It consists of a container or a mini reservoir that can collect a measured quantity of water to be accessed at a later time and then be stored for subsequent use.
Water collected in the tank is utilized by both residential and commercial consumers, as well as large-scale industrial and municipal enterprises. Furthermore, they are required to store water to meet the building's firefighting requirements.
Depending on the application and daily water demand, they can come in an array of shapes, sizes, specifications, and configurations and are used for a wide range of purposes in the water treatment industry.
The best water tank structures are typically equipped with UV inhibitors, preventing sunlight from facilitating the growth of bacteria and algae. What are the components of a water tank structure?
• Manholes – A sufficient number of manholes should be available for repair and access. Manholes should be constructed of corrosion-resistant materials (e.g., cast iron, reinforced concrete, steel fibre reinforced concrete, galvanized steel, high-density polyethene, fibreglass-reinforced plastic, etc) approved by the authority. They must be equipped with locking mechanisms to prevent misuse and tampering.
• Ladders – Tanks with a depth exceeding 900 mm shall be equipped with corrosion-resistant ladders to permit access to the bottom.
• Overflow pipe — Each tank shall have a pipe terminating above ground level to function as an overflow warning pipe. Normally the overflow pipe size shall be one size higher than the inlet pipe. A large inlet pipe may require two or more overflow pipes of the equivalent cross-section.
• Vent pipes – Tanks more than 5000 litres in capacity must be fitted with vent pipes to prevent pressure buildup in the tank.
• Connection of overflow and scour pipe – Tank overflow and scour pipes should never be connected to any drain, gully trap, or manhole to avoid backflow and contamination. Overflow and vent pipes must be fitted with a brass grating that is mosquito-proof to prevent the entry of vermin, and other insects. How does a water tank structure work?
High-pressure motor pumps provide water from the well or another water source into the tank. Water accumulates in the tank until it is full. The water storage tank provides you with immediate access to water whenever you need it, whether it is to fill a glass up with crystal clear water, take a bath, or irrigate a field. It is because the water tank structure holds clean water from the reverse osmosis system until water demand is initiated inside the house or business. What is the purpose of a water tank structure?
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A water tank structure is elevated high enough to generate water pressure, whether it is in the plains or highlands. This is because gravity alone can trigger water pressure with the same efficiency as large water booster pumps, so you do not need to finance massive and expensive water pumps or their fuel to power them.
A water tank structure is used in many applications, including household water storage, commercial food and beverage preparation, agriculture and irrigation, fire suppression, and industrial manufacturing for a stable water supply.
Conclusion
We at Utkarsh India manufacture galvanized water tank structures made of high-quality steel. The zinc coating makes these structures durable, rust-resistant, and long-lasting.
A Brief Introduction Of Transmission Towers
It's not uncommon to see nesting birds, like hawks, resting on power lines or building nests on girders. But did you ever stop to think about what makes them not get electrocuted? It is because the legs of the bird have equal electrical potential, which explains why electricity doesn't travel through their bodies. But how does it happen? The answer is transmission towers. Further explanation will follow in this blog.
The advent of transmission towers was prompted by an escalating industrial demand for power.
What exactly are transmission towers? Why do they exist? What is their significance? In what way are they built? - Each of these questions should be discussed in the following paragraphs. Therefore, let's dig into the meat of the matter right away.
What is a transmission tower?
Electric transmission towers transport massive volumes of high-voltage current, typically range between 23,000 and 765,000 volts, over great distances, similar to the interstate highway system. It is common to see them in industrialized states and cities.
Their high-voltage cables connect the wind farms or power plants to the source substations and satellite substations in nearby populated areas.
According to their intended use, transmission towers are classified as electric towers or cell phone towers.
Electric companies often consider transmission towers to be one of their most critical commercial properties.
What does a transmission tower do?
Transmission towers are structures built to support overhead power lines, ground cables and electrical conductors. Besides carrying electricity across hundreds of kilometres, they also provide strength and prevent the cables from sagging and getting contaminated.
The use of transmission towers is no longer limited to transmitting electrical power over long distances but can be extrapolated for the transmission and reception of radio, mobile telephony, broadcasting, and other electromagnetic signals as well.
Many of them are also utilized as weather data collectors. You may see cup-shaped anemometers indicating the wind speed or other meteorological equipment spinning.
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Why are transmission towers important?
The following points demonstrate the significance of transmission towers:
They maintain the flow of power reliably and safely.
Direct transfers enable the delivery of power through substations at the lowest possible energy loss to different types of customers.
The lights on transmission towers help to identify their locations when travelling at night.
Electricity does not flow through towers themselves unless lightning strikes the wire running along the top. In the event of lightning strikes, the cable absorbs or deflects the energy, and it is safely conveyed to the ground through the tower. It is for this reason that birds sitting on transmission tower cables do not die of electric shocks.
How are transmission towers constructed?
A lattice pole construction provides a sturdy structure to withstand even the roughest weather conditions without causing damage.
Power lines with higher voltages require more space between each cable and other objects, enabling vehicles, people, and other equipment can move freely underneath them. Consequently, most of the transmission towers stand 55 feet to 150 feet high.
If the tower is being constructed for transmission of electrical power, wood or concrete may be used, and if the tower is being constructed for telecommunication or radio, metals such as ductile iron or galvanized steel can be used. Transmission towers for cellular networks are thin and supported via long wires called guy wires. These towers have different shapes, heights, and mechanical strength depending on the stresses they endure.
The high-voltage, steel-reinforced aluminium cables are insulated with porcelain or toughened glass. For efficient transmission of electricity, they are always arranged in groups of three.
The Bottom Line
Please take a moment to consider the following cautionary note. Whenever inspecting transmission towers, remember that the higher the pole, the greater the voltage. So never attempt to climb or get near overhead lines, as doing so can cause severe shocks, burns or even death. Additionally, make sure to keep a safe distance when you are looking at them.
Primary Differences Between PVC And CPVC Pipes
PVC (Polyvinyl Chloride) pipe is widely used for the purpose of supplying water in irrigation, drainage of soil & waste in buildings, conduits for electrical wires & industrial chemical transportation. In some cases, PVC pipes are also used as water supply pipes in buildings.
CPVC (Chlorinated Polyvinyl Chloride) pipe has been used extensively in fire sprinkler systems since 1985. This material is also used for many industrial and process piping applications as it is corrosion-resistant, easy to install, has superior mechanical strength and long service life.
To start with, the primary difference between CPVC and PVC pipes is the range of temperatures each is capable of resisting. CPVC can handle temperatures up to 200° Fahrenheit, while PVC can maximum go up to 140° Fahrenheit. If the temperature exceeds what’s mentioned, both CPVC and PVC will begin to soften, increasing the risk of joints and pipes failing, and therefore lead to a failure of the plumbing system.
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• PVC and CPVC are inherently inert to most acids, bases and salts, as well as aliphatic hydrocarbons. This can extend their service life often for years or decades longer. Chemical resistance is a clear advantage for both CPVC and PVC. Though, it must also be noted that there is a difference in sulfuric content in both the materials and that makes CPVC slightly superior to PVC.
• CPVC and PVC pipes have the same pressure rating at 73°F (22.8°C), but it must be noted that as the temperature increases, CPVC maintains its pressure rating better than PVC. While PVC can still be used for applications with pressure at 130°F (54.4°C), the material can withstand significantly less pressure at high temperatures (above 73°F) than CPVC.
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We hope that this article has helped you to understand the differences between PVC and CPVC pipes. With that being said, Utkarsh India is one of the leading CPVC and PVC pipe manufacturers in India with over decades of experience in the piping industry and we are highly respected in the government as well as infrastructure sector for our passion and commitment to contribute in the process of nation-building. We also source our raw materials from some of the leading producers.
So if you are looking for superior quality CPVC pipes or PVC pipes in India, we at Utkarsh India have got you absolutely covered. Our CPVC pipes and PVC pipes undergoes various tests which the Tensile Strength Test well to ensure their toughness, strength and rigidness.
How To Find The Best W Beam Crash Barrier Manufacturer in Indiasss
Before we start with the main topic, it’s important to clearly understand what exactly is a W Beam Crash Barrier.
W Beam Crash Barriers provide semi-rigid protection to shield vehicles from hazards or construction zones located close to the edge of the road. The W-Beam type safety barrier consists of a steel post and approximately a 3mm thick 'W' Beam rail element. The steel post and the spacer are 75mm x 150mm and 5mm thick segments. It diverts the vehicle from colliding to getting it to post in balance on the roads.
Tips on finding the best W beam crash barrier manufacturers in India –
• Experience should be the top priority – It is needless to mention that experience matters a lot in order to execute something perfectly and the same goes with W beam crash barrier manufacturers. It must be noted that experience doesn’t only mean the number of years but also the number of clients the company has served to date. When a particular company has years of experience serving the industry, it gains the right expertise to deliver what the customers are expecting.
• Check online reviews – In this digital world, online reviews have become a portal where customers can express their opinions about something which is going to be visible to the rest of the world. Customers trust these reviews because they allow them to gain even more knowledge about a business and its products or service. Before finalizing a deal with W Beam Crash Barrier suppliers, one must check their online reviews and find what clients and customers are saying about their services and product quality.
• Price and Budget –Check the pricing of the W beam crash barrier manufacturer and supplier with whom you are planning to deal. You should compare their price with your budget and choose the company according to the same. Utkarsh India - A leading W Beam Crash Barrier Manufacturer in India
Utkarsh India has stood out to be a premier W beam crash barrier manufacturers in India with over 40 years of industry experience and is highly respected in the Government sector.
The company manufactures a complete range of W Beam Crash Barriers and components conforming to Indian, American, European and other international standards. We source the finest quality raw materials from leading trusted brands like SAIL, TATA and Hindustan Zinc.
Being one of the leading names in the infrastructure sector, Utkarsh India ensures quality products to their customers along with unmatched customer service.
Everything You Need To Know About Steel Pipes
Steel pipes are widely used in residential and industrial projects all across the world. When contractors select materials for metal pipework, stainless steel pipes are often overlooked due to their high price when compared to other options such as PVC for applications for wastewater and chemical transport. But steel pipes provide some unique advantages when used in industrial and commercial applications and ensures a great return on investment.
The high strength and durability of these pipes and their unique quality to resist the damage caused by human errors, tree roots, and extreme weather conditions make these pipes the perfect choice for most of the water and sewerage supply systems.
Here are some of the top benefits of using steel pipes –
• Corrosion and stain resistance– Steel pipes come with a corrosion-resistant layer and that’s how it’s able to maintain superior performance quality, ideal for high-pressure applications. This gives stainless steel pipes the edge when it comes to applications like sanitary water delivery or hospital applications.
• Strength and versatility – Steel pipes are known for their superior strength and versatility. In order to improve the corrosion-resistant qualities of stainless steel pipes, various materials such as nickel, molybdenum, or nitrogen may be applied to them. Superior quality steel pipes can also withstand high temperatures with stainless steel. This makes steel pipes perfectly suitable for various industrial and commercial uses.
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• Easily malleable – Steel is one material that is easy to fabricate. Builders always look out for materials that are easy to fabricate as it gives them freedom in terms of construction planning. Steel pipes are also known for having high tensile strength, making them perfect for supporting all kinds of structures. It will also not break when you use it for your projects.
• Environment-friendly – It is needless to mention the fact that steel is one of the most recyclable materials in the world. When you need to replace or dispose of stainless steel piping, it is 100% recyclable, reducing the environmental impact.
• Great appearance – Steel pipes have a naturally shiny and elegant look and so is a perfect choice for commercial establishments where pipes are exposed.
Utkarsh India – One of the leading Steel Pipe manufacturers and suppliers in India
Utkarsh India is one of the leading names in the piping industry with over four decades of experience in serving the industry.
Our unparalleled range of products conforms to national and international standards and are duly approved by all National/International Inspecting & Certification Authorities like SGS, CE, DNV, BVQI, TUV and more.
With over 4 decades of experience along with appropriate technologies, economies of scale, optimum capacity utilisation and cost-effective manufacturing processes have made us into the lifeline of the nation.
Highlighting The Importance Of High Mast Lighting at Railway Yards
High mast lighting is a type of site light fixture that is commonly used to illuminate large areas in the most efficient and cost-effective way from a very high mounting height. They ate widely used in large public areas like expressways, dockyards, road junctions, toll plazas, warehouses and of course railway yards.
High masts are mounted at considerable heights in order to render uniform illumination to the entire area. While most high-mast lights are high-pressure sodium, other types include mercury vapor, metal halide and LED.
High mast lighting systems are the ideal choice because of their low maintenance cost, durability, high efficiency and uniform light distribution. Well, in this article we are going to talk about the importance of high mast lighting at railway yards. So let’s get started –
• Provides better security – It is needless to mention the fact that railway yards need good security as there are passengers commuting by train throughout the year. Activities like vandalism, graffiti, theft, drug dealing, fire, and acts of terrorism might happen if the railway yards are not properly secured. Ample illumination can reduce the risks of such activities to a great extent.
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• Reduced thefts – Railway yards are always at the risk of theft but with proper illumination theft cases are significantly reduced. The risk of theft is high on railway yards because the thieves have the option to hide in the dark and attack the naïve passengers in the late hours.
• Increased safety – High mast lighting systems can significantly increase the level of safety at railway yards. With ample illumination, it becomes difficult for unauthorised persons to enter the area without getting noticed. Proper illumination done by high mast lighting systems will also help improve the conditions of the passengers especially women, families and children from prowlers who hide in the dark.
Utkarsh India – One of the leading High Mast pole manufacturers in India
With experience stretching over 40 years in the infrastructure industry, Utkarsh India has stood out to be one of the leading high mast pole manufacturers in India among other products.
Utkarsh India offers a wide range of High Mast Lighting Poles or High Mast Lighting Systems, customised as per client requirements that are used for roadways, ports, and other industrial area lighting, stadium lighting, flag mast. Manufactured conforming to IS Standards and can withstand wind speed as per IS 875 (P-3):2015 and can be customized up to 300Kmph.
So if you are looking for superior quality high mast lighting poles in India, Utkarsh India has got you covered.
Benefits Of Using SWR Pipes and Fittings
service, especially on SWR Pipes and Fittings. SWR pipes are chemical and bacterial resistant because of their high tensile and durability, making them suitable for waste removal. In comparison to conventional metal pipes, these pipes are popular in both residential and business settings. SWR is an acronym for 'Soil, Waste and Rain'. Soil, trash, and rainwater management all benefit from the usage of SWR pipes. Bacteria, fungus, microorganisms, rodents, and insects have no chance of infecting these pipes.
In a plumbing system, pipe fittings, also known as pipe connectors, join two or more pipes together to extend the run's length or alter the flow direction. Depending on the size of the pipe SWR pipe manufacturer join, they exist in a range of shapes and sizes for combining, diverting, or reducing water supply flow.
But to understand the reason why our SWR Pipes and Fittings are so popular, you need to understand the benefits of the same:
SWR pipes offer outstanding chemical, fire, and corrosion resistance characteristics. They do not rust or corrode as time passes, as opposed to other materials. Aside from that, the non-flammable characteristics of SWR pipes make them an obvious option for the transportation of chemical bi-products and hazardous chemicals and industrial hot waste.
Installation is a breeze because of the system's low weight and unique rubber jointing methods. Installing the pipes may be done entirely by hand by the operator of the pipes, with no risk of harm to themselves. They can be delivered easily in large numbers to remote locations cheaply since the pipes are so light and small. All spaces may benefit from the installation of these pipes since they are appropriate and acceptable in size.
When compared to alternative piping systems, SWR pipes save on installation, maintenance, and capital costs. As a result, the lightweight pipes are simple to install, lowering the costs of installation, handling, and shipping. Furthermore, because of the endurance of SWR pipes, it is more efficient than other materials, making it more cost-effective.
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The inner surface of pipes and fittings must be mirror-smooth and restriction-free to provide better flow characteristics and prevent clogging and drain choke-up in the system. A high level of cleanliness is maintained throughout the system, which is completely leak-proof.
One of the primary benefits of SWR pipes is that they have high tensile strength, making them both dependable and durable. Because of the robustness of these pipes, they are a suitable option for sewage and drainage systems in industrial, residential, and commercial environments.
You wouldn't want to construct a whole piping system on pipes that aren't robust and can't hold up under pressure for an extended period, would you? A resounding "NO" is the response. Because of the great tensile and impact strength provided by the SWR Pipes and Fittings, ensured by the SWR pipe manufacturer, the whole plumbing system is very robust, strong, and durable.
Non-pressure plumbing applications need SWR pipes and fittings, which vary from pipes used for water drilling underground. They're perfect for transporting soil, trash, and rainfall in residential and business buildings, including hotels, resorts, and hospitals. They're ideal for industrial drainage and waste discharge systems that don't need pressure.
Utkarsh India’s SWR pipes and fittings are manufactured to the strictest of industry standards to ensure complete customer satisfaction. Our broad selection of UV stabilized SWR drainage and sewage pipes are perfect for outdoor use because of its visual appeal. The pipes' high tensile strength enhances durability and efficiency.
Things to Consider Before Selecting the Right Pole Lights
If you have ever walked through a dark lane alone, you would understand how the next pole light acts as a beacon of hope while the darkness agitates you. Lighting pole manufacturers are working like a beaver to make our street secure and finding the perfect juxtaposition for installing the correct pole lights reaching out every dark corner and alley. If you choose your pole lights improperly, you'll waste money on them, which are a necessary component of your safety on the roads. Beyond that, a bad decision may jeopardize your safety and the safety of the vehicles driving and increase the chance of getting into an accident.
That's where this nugget of knowledge comes in. With the help of the high mast light pole manufacturers, you'll learn all there is to know about pole lights.
Pole heightMaking the correct choice of determining the light pole's height is crucial and available in variable sizes and Heights. This fundamental task is taken care of by an engineer conducting a survey and confining the perfect height needed for the best possible light distribution across the area. The height of the pole affects the intensity of light, the uniformity of brightness, the area covered, and the relative glare of the unit. Higher placed units provide lower footcandle levels, which offer more coverage, greater uniformity, and a decrease in the glare.
LumensWhen looking for energy-efficient Pole Lights, consider lumens rather than watts when making your selection. As opposed to watts, Lumens quantifies the quantity of light produced rather than how much energy is needed to illuminate a device. That is to say, the higher the number of lumens, and the brighter the light source. When making purchases, customers should think about how much light the device will provide rather than how much energy it will use (lumens).
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Regardless of the weather conditions, commercial Pole Lights can withstand the elements, such as snow and ice. Hence the consultation with authorities and the gathering of information about the site's wind speeds are essential. With this information, the proper size poles may be installed. Lighting pole manufacturers have an accurate schematic method to judge the correct Pole light according to the weather condition.
Type of mountUsers or responsible authorities are needed to choose the kind of mounts that is used according to the application during the planning stage. Pole Mounts are an important component of pole lights since they are fixed where the lights will be placed. Different pole light mounts are often used in various application areas, including direct installation, slip fitter mount, adjustable mount, and universal mount.
WattageIn this case, wattage refers to the amount of energy used by the bulb rather than the amount of light it produces. To provide the same level of brightness, energy-efficient lights require fewer watts (lumens).
Wind SpeedLocal authorities should be consulted to collect accurate data on the wind speed at the project site and install the proper pole size. Wind-induced vibrations (harmonic vibration behaviour) are more likely to occur on wide, flat terrain and necessitate particular attention. Although it is impossible to anticipate when these vibrations will occur, precautions should be taken to reduce the likelihood of harm.
Throughout the years, pole lights have experienced several transformations. Renewable energy sources should be expanded and realistic for everyone as environmental conservation and sustainability is the call of the hour. LED solar lighting systems are an excellent long-term energy-saving option in this situation.
What Is The Procedure Of Mobile Tower Installation?
In India, where more than 500 million use smartphones, there is a continuous need to expand the number of Telecom Towers built to improve network coverage and combat call dropouts. With the urban sprawl taking place, many available locations for mobile phone towers is diminishing. One of the few possibilities remaining for Telecom Towers placement is on the roofs of high-rise buildings, which is becoming more common. While it looks like a good passive money source, the installation of a mobile tower, is not a straightforward job.
In this post, we'll talk about how to approach businesses about installing mobile towers on your property's property. The process for installing a mobile tower is as mentioned below, along with the necessary documents required.
Certain requirements necessitate the installation of a mobile tower
â— A minimum of 1200 square feet of space is required for tower installation if it's on your roof. For mobile tower installation, the land area must be at least 2000 square feet.
â— If possible, the home or building should have at least a G+2 storey, and it should be the highest in the vicinity.
Documentation
It's impossible to complete something as critical as a mobile tower installation without adhering to the appropriate paperwork and regulations. Only with the explicit authorization of the sanctioning authority, one can install Telecom Towers.
Start following up with the paper trail to obtain permission for a mobile tower installation:
â— A strict protocol adhering to the invigilation of the location and nearby businesses is required. For obvious reasons, it is against the law to erect towers close to educational institutions or medical facilities.
â— Site plan displaying the whole plot's size and the number and height of buildings on the plot.
â— An engineer's certificate of structural stability showing the towers' height is required. The mobile tower's weight should not be a problem for the structure itself.
â— Legal occupancy certificate, as well as a certified copy of the building's approved plan
â— Documents proving the owner's right to an object are called ownership.
â— The applicant and the building owner have consented to the installation, as shown by the lease agreement indicating their agreement.
â— Detailed drawing of a tower's foundation and design specifications
â— Elevation data, including the height of the tower, should be provided
â— If the proposed location has high or low tension electrical wires, paperwork showing the distance between the tower and the lines is required.
â— Measured in metric tonnes, the height of the tower
â— Accepting responsibility for incidents caused by this installation and pledging to pay appropriate compensation when necessary are both parts of the indemnity contract
â— The fire department's letter of approval
â— Copies of all required papers showing conformity with the Environment (Protection) Act, 1986
â— A Received confirmation from TERM cells or a similar organization that all public places are safe from exposure to Electromagnetic Radiation (EMR)
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The project's timeline calls for a two-year completion timeframe. If the permission isn't finished, it may be extended for a charge if the request is made before the original permit expires. Within a month, the tower's construction permission should be approved. After mobile towers are installed, they must appear within three months in the official gazette. The tower will be demolished if this action is not taken.
Things To Check Before Buying High Mast Light Pole
Typically, a High Mast Light Pole is used to illuminate a roadway or a recreational field. It's utilized in places where a lot of light has to be spread out across a wide area. The pole on which the lighting is placed is typically 30 m (98 ft) or higher, and the illumination consists of a luminaire ring around the pole with one or more separate lighting fixtures attached to it.
The high mast's height ranges between 50 and 150 feet. The High Mast Light Pole is presently the most successful in illuminating vast outdoor areas due to its ability to produce greater brightness levels (highways, railway yards, parking lots, airports, seaports, stadiums, etc.)
Things to consider before buying High Mast Light Pole
Some of them are technical, but here, attention to detail is a must-
Mast Dynamic Loading
For coastal locations, the mast structure must meet the requirements of IS: 875/1987 (Part III) and be capable of withstanding an assumed maximum reaction caused by wind speeds of 180 km/h (50 m/sec; three-second gust) for inland locations, and 225 km per hour (62.5 m/sec; three-second gust) for coastal locations. The mast must have a minimum design life of 25 years. The technique of construction will dampen wind-excited oscillations, and the associated stresses will be adequately accommodated.
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Structure
It is required that the High mast has a 20-sided polygonal cross-section with a continuously tapered cross-section, providing a pleasant and attractive look and dependable performance and service. It is required that for wind speeds up to 50 m/sec, the mast's top and bottom A/F dimensions are 200mm and 540mm, respectively, and 200mm and 610mm, respectively, for winds up to 62.5 m/sec. When the wind speed is 50 m/sec, the plate thickness is 5 mm on the bottom and 4 mm on the top; when the wind speed is 62.5 m/sec, the plate thickness is 6 mm on the bottom and 4 mm on the top. If the ship is going 50 mph, the mast flange should be 650 millimeters in diameter and 30 millimeters thick. If the ship is going 62.5 miles per hour, it should be 730 millimeters in diameter and 30 millimeters thick.
Construction
When used in inland areas, the mast's wind resistance must be at least 180 KMPH (50 m/sec), whereas, in coastal sites, it must be at least 225 KMPH (62.5m/sec). Fabricated from BS EN 10025 or equivalent steel plates, with the minimum yield strength of 355 N/Sq.mm and silicon content in steel of less than 0.06 percent, the mast shall be cut and folded to form polygonal sections with 20 sides, then welded with an automatic submerged-arc welding machine. The steel plates shall meet the minimum yield strength requirements.
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The mast must not have any onsite welding or bolted joints. Only one longitudinal weld is required on the High Mast Shaft, with no circumferential weld. The overlap distance must be at least 1.5 times the diameter of the hole at which it will be drilled.
An unlaminated and unincluded full-penetrated flange must be supplied on the mast. The base flange's welded connection must be completely developed to meet the section's strength requirements. The base flange must have additional gussets between the bolt holes. The whole manufactured mast must be hot-dipped galvanized on both the inside and outside. The mast's deflection must be kept to less than a quarter of its design height in winds of two-thirds the design speed.
Considering these few specific dynamics will help you narrow down the course of consideration before buying a high mast pole.
What Are Transmission Towers Used For?
One of the many uses for transmission towers is the transmission and reception of many kinds of radio, telecommunications, and electricity-related signals. According to their intended use, transmission towers may be classified as either electric or mobile phone towers. Power transmission towers may be seen throughout the industrialized world.
For electric vehicles, transmission towers act as expressways for large quantities of high-voltage current. In addition to connecting power plants to a series of substations, these transmission towers also link one bulk power area of the grid to another, all while standing 55 feet or higher. Transmission voltages typically range from 23,000 to 765,000 volts. A clothes dryer or stove range will need a lot more electricity than a 120-volt outlet does since they use so much more power. Power lines have a far larger impact than the voltages found in your own house.
Transmission tower conductors — the energized lines — are composed of steel-reinforced aluminum wire and are always in threes. There may be one conductor line, two-conductor lines, or even more than that, depending on the group. Three people will always be in each group, no matter how it is organized (or a multiple of three).
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When it comes to overhead transmission lines, the most important job they perform is to serve as a reliable and constant source of electricity. However, in extreme weather and natural disasters, overhead lines can go down. During a hurricane or other severe weather event, the design limits of a power line may be exceeded. Transmission tower failure can cause major power outages, resulting in huge financial losses for customers, utilities, and power plants. To avoid and minimize the power supply interruption caused by extreme weather events, transmission system operators (TSOs) should take the necessary precautions.
If there is a major event, utilities and TSOs may have to build temporary transmission towers to bypass damaged transmission towers and operate at the design voltage of the damaged circuit in order to avoid further damage to those towers. Additionally, temporary towers are sometimes used to help construct a new transmission line or replace old ones with new conductors and insulators.
Fiber-optic cables used to transport telecommunication data are sometimes seen bundled with overhead earth wires. Fiber-optic cables, which are mostly composed of glass, cannot carry electricity and are thus unaffected by lightning.
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A fiber-optic cable running a few feet below the transmission wires is another option. These cables seem much smaller when compared to the others. With the enormous expenditure required to construct transmission networks, adding communications connections maximizes returns. To run fiber-optic cables, utilities may either own them or lease them to other service providers, such as cable or phone companies.
Transmitter towers that also serve as meteorological data aggregators are quite common. Another piece of meteorological gear may be seen, such as the spinning cups on the anemometer.
For the support of transmission lines, several items are used. In comparison to earlier poles, their physical dimensions are significantly increased (used for distribution purposes). Mechanical strength is increased in transmission towers because of the lattice structure they have. Their lifespan is extended by galvanizing or painting them. These may be utilized for longer spans because of their greater mechanical strength (100 to 300 m). Footings are appropriately earthed at the bottom.
How Are PVC Pipes And Fittings Connected?
Despite the fact that you are already aware of how simple it is to construct a building out of PVC pipe, there is one critical step involved in ensuring that your construction is strong, long-lasting, and secure - and this step is equally simple - and that is linking everything together. It is critical to understand the proper method of connecting PVC pipes. You can do the work quite fast if you know what you are doing.
Here are some easy steps to follow for connecting PVC pipe and fittings:
Adhesives for PVC Pipe and Tube
PVC pipes and fittings don't need any adhesives to join them together. They won't be utterly impervious to water, though. You need to make sure there are no leaks as the liquid would be flowing through those pipes. This may be accomplished in several ways, and the one you select will be determined by what you want to link.
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The ends of the PVC pipe are seldom threaded. Slip ends are joint on PVC fittings for a variety of reasons. While "slip" implies a slippery connection with PVC, it means the fitting will slide directly on top of the pipe. Even if the connection between a pipe and a slip fitting seems tight, it must be sealed to transmit liquid media. PVC cement binds plastic parts together to form a watertight seal on pipes. PVC primer and PVC cement are required for a reliable seal on a slip fitting. The primer prepares the fittings inside for bonding while the cement ensures that the two parts remain firmly attached.
It is necessary to seal threaded fittings differently. Threaded components are popular because they allow for easy disassembly. PVC cement forms a seal in threaded connections but damages the threads because it binds the pipe together. PTFE thread seal tape works well for sealing threaded connections and keeping them operational. To maintain the connection sealed and lubricated, just wrap it around the male threads a few times. The fittings will still unscrew if you need to return to that junction for repair.
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Fixtures for joining PVC piping and fittings
Fasteners (screws) may be used to temporarily provide a solid structural hold to PVC pipe and fittings while keeping them secure without using PVC cement. The fittings may then be reused or repositioned at a later time. There are some limits to this technique. It isn't as firm as PVC cement, and it won't work for internal-fit components like couplings and dome caps because of the way they are designed to be connected.
Here's how you use fasteners to join PVC pipes together-
The fitting should be inserted into the pipe. Use a mallet if required to ensure it is thoroughly entered and that it is firmly seated. Into the fitting's side, drill a pilot hole approximately halfway between the pipe and the fitting. The screw will go in much more easily now. Using your drill or driver, drill a pilot hole and then put a self-tapping screw into it. If the screw is too short, the fitting and pipe will not fit.
Both of the techniques described above will help you build a solid PVC construction that you may use for many years to come. Even if none of the above techniques appeal to you, you may just press the pipe and fittings together until they stay attached. However, this method can result in parts that are too loose owing to manufacturing variations. Using the fastener connection approach to attach any loose parts is highly recommended if this is the case.
All You Need To Know About HDPE Pipes
Synthetic petroleum polymers, such as HDPE, are utilized in the manufacturing of plastic bottles and water pipes and corrosion-resistant pipework. HDPE pipes have an average lifespan of more than 50 years because of their high density and huge strength. A lot of regular items are made of high-density polyethylene, such as containers, bottles, helmets, toys, and cosmetics. HDPE's non-toxic, odorless, and insipid qualities have made it a popular choice across the globe.
There are several applications for HDPE pipes in the household, fishing industry, agricultural business, and the chemical products industry, among many others. Learn about HDPE pipes characteristics and advantages before searching for the best one. Taking a deeper look at the benefits and aspects of HDPE pipe, let's look at the advantages and features.
Polyethylene (HDPE) pipes are ideal for high-volume applications:
HDPE pipes are well-suited for big-volume projects because of their long-term durability and strong temperature, chemical, and impact resistance. When it comes to fire system supply lines, water, sewage, and gas mains, as well as electrical and communication cables, HDPE pipes are a clear choice.
Tough and powerful:
It is possible to sustain dynamic and static stresses with the HDPE pipes because of their excellent impact resistance. When exposed to cold temperatures, these pipes will not fracture or break. HDPE pipes can withstand harsh handling and heavy traffic loads with ease.
HDPE fittings come in more than a dozen distinct types since they are employed in a variety of applications. Because HDPE fittings are widely available, they would be available regardless of the location of the project.
Passive to chemicals:
When it comes to handling corrosive acids and alkalis, HDPE pipes are a good choice because of their strong chemical resistance. Due to the fact that these pipes are chemically neutral, they are often used in chemical factories.
Flexible:
HDPE pipes and ducts are exceptionally flexible and can be bent without breaking, making them ideal for a wide range of applications. HDPE pipes have a fundamental characteristic that makes it possible to carry vast lengths of small diameter pipes in the form of coils.
Resistance towards electricity:
HDPE pipes have high dielectric strength, making them ideal for use as electrical conduits. In addition, there are no stray electrical currents that may be passed from outside the building.
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HDPE pipes and fittings are very durable and seldom need to be serviced or replaced. HDPE pipes and fittings have the lowest annual repair rate of any other pipeline material as a bonus to its many other advantages. Polyethylene is known for its toughness, solidity, and durability, so this shouldn't come as a surprise.
HDPE pipes and fittings will meet all of your needs, regardless of whether you are looking for long-term service, simplicity of installation, flexibility, chemical resistance, or environmental sustainability.
HDPE pipes and fittings will have a long-term influence on your project if you choose wisely. Therefore, you should only buy these pipes from a well-known manufacturing firm that has been in business for many years and has satisfied customers.
PVC Pipes Fittings - What Is It and How Is It Made?
PVC pipes or Polyvinyl Chloride pipes are popular applications in sewage pipes and main water lines. These pipes have replaced pipes due to their innumerable benefits such as being easy to install, lightweight and durable. This makes them cost-efficient, long-lasting, and sustainable water pipes.
PVC is a thermoplastic material that can be molded into any shape and design. These pipes are recyclable and do not produce any toxic chemicals. PVC pipes are the right fit for water transportation and drainage solution.
What Is Polyvinyl Chloride Pipes (PVC) ?
Polyvinyl is a man-made plastic in which additives and stabilizers are added to get the desired quality from the polymer. This polyvinyl polymer is then converted into the form of pipes better known as PVC pipes. PVC pipes are in use since the 1950s. Today, more than 2 million PVC pipes are in service.
PVC is resistant to oxidation and corrosion. The PVC pipes are highly durable, they can last more than 50 years when installed properly. During improper installation, the solvent joints or tree joints get burrowed into the way of pipe’s connection leading to damage of pipe and failure in durability.
How are PVC Pipes Made?
1. When the PVC pipes are made, these are the main steps that are followed.
2. A PVC twin-screw extruder is used to feed raw materials powder/ pellets.
3. Heating and melting are performed in several extruder zones.
4. Then it is shaped in the form of a pipe with the help of a die extruder.
5. The shaped pipe is then cooled.
6. Different PVC pipes are cut according to the needs.
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PVC Pipes Uses :
Water Supply
The PVC pipes are lightweight, durable, strong, and low reactive. These properties make them an ideal choice for water distribution applications. The PVC pipe fittings have a maximum threshold temperature thats why used hot water lines.
Drainage
PVC pipes are resistant to wear-tear and rust. They are also leak-resistant and have the ability for under loading without breaking apart. This is why PVC pipes are widely used in sanitary applications and underground plumbing.
Chemical Industry
The PVC pipes are resistant to seawater, alkalis, salts, and acids. It is widely used in the chemical industry for transporting hazardous chemicals.
What Are The Advantages Of Using PVC Pipes Fittings?
1. PVC Pipes offer very little friction to the flowing liquids. Also, the smooth surface of the pipes makes it a good choice to supply different liquids and is used in an array of industries.
2. Its lightweight nature helps in the process of transportation. This saves valuable money and time.
3. Highly pocket-friendly and readily available.
There are different sizes of PVC pipes available. Utkarsh India has the best quality product that meets your needs, and most prominently, fits your pocket. Utkarsh pipes have state-of-the-art technology and employ the latest technology to make high-performance products. Also, the products available are known to meet the national and international quality standards.
Plastic Plumbing Pipes - Why Are They Better Than Metal Pipes?
When you are planning a plumbing project the first and foremost concern is choosing the material for pipes. You will come to cross both metal and plastic pipes. In the last few years, most of the projects are shifting from metal pipes to plastic pipes and the common reason is PVC pipes fittings have numerous advantages.
Plastic pipes are polymer pipes, better known as PVC, CPVC and HDPE pipes which are popular over metal pipes and there are enough reasons to support this.
Polyvinyl chloride or PVC is a combination of plastic polymer and vinyl. This is the most common plastic pipe which is mostly used for residential purposes. The other common plastic pipes are chlorinated polyvinyl chloride (CPVC), and Polyethylene-raised temperature (PERT). These pipes are cost-efficient, durable, and safer than metal pipes.
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Advantages Of Plastic Plumbing Pipes :
Safety
Plastic pipes are a better choice for the transportation of clean drinking water. Plastic pipes have resistance to corrosion and inert bio-film protection to prevent the inhibition of the growth of bacteria. Moreover, pipe leakage accidents are not new but with plastic pipes, it is easy to mold and repair.
All plastic pipes are not perfect for the transportation of drinking water, so opt for polybutylene or CPVC. The chlorinated film resists heat and the growth of bacteria that ensures safe water reaches home.
Lightweight
One of the drawbacks of metal pipe is, it is heavy to carry and install. The biggest difference you can experience while shifting from metal pipes to PVC pipes fitting is it weighs ten times lighter than metal or steel pipes. Moreover, replacing metal pipes is a costly operation and requires more effort than PVC pipes.
Durability
If you are wondering will the PVC pipe fitting would be good for home, then fret not most of the PVC pipes have over 100 years of life expectancy. The plastic pipes can withstand environmental change, physical change, and weather changes. It does not succumb to corrosion like metal pipes. This is what makes them durable than metal pipes.
Cost-Efficient
PVC pipes are cost-efficient than metal pipes. The metal pipes are galvanized pipes which are expensive. The cost to purchase, install, and maintain is significantly lower than any metal pipe. The HDPE pipe suppliers recommend plastic pipes for home and office, as it lowers the total cost of plumbing compared to metal pipes.
Environment Friendly
Polymer is a low-carbon plastic, which means it has fewer adverse effects on the environment. It does not produce any toxic by-products and these are recyclable. The polymer pipes are easy to melt, and they can be made into different plastic products again and again. Whereas the metal pipes are disregarded when they get damaged.
Conclusion
Plastic pipes are the future of plumbing, due to their irreplaceable advantages. So, if you are renovating the plumbing system ask for the finest quality Utkarsh plastic pipes from HDPE pipe suppliers and make a significant change in your home's plumbing.
What Are The Different Agricultural Pipes Used For Water Supply?
India's economy largely depends on the agricultural sector and its allied industries. In agricultural fields, the crop yield depends on irrigation. To keep water transportation smooth in the fields for the cultivation of vegetables, fruits, and cereals, pipes play a crucial part. The popular pipes used for agricultural uses are agricultural PVC pipes, UPVC pipes, HDPE sprinkler pipes, and column riser pipes.
These pipes have a wide range of benefits, it resists corrosion, weigh a fraction of metal pipes, and are durable. Today we will discuss each of the pipes which are commonly used for agricultural purposes, so you can pick the one that fits your needs.
The Types Of Material In Irrigation Pipes Are
Polyvinyl Chloride (PVC) Pipes :
Polyvinyl Chloride Pipes have robust built which can withstand strong pressure flow from the pipes. These pipe casings are used for agricultural pipes and fittings to pull out water from the borewells. These pipes are not resistant to UV rays, which is why PVC is mostly buried inside the ground.
HDPE Pipes :
HDPE Pipes are known for their lighter weight, flexibility, and reliability and come with unmatched corrosion and chemical resistance. These pipes are commonly installed in the fields for free flow line irrigation, sprinkle irrigation, drip irrigation. Apart from irrigation, these pipes are also known for their usage in pesticide spraying systems and connecting water mains to the crop fields.
Column Riser Pipes :
Column Riser Pipes popularly known as Column Pipes are long tubes of various diameters commonly used for water lifting and connected to a submersible pump for agricultural irrigation. The prime features of Column Pipes are that they are durable, lightweight, and their interior is designed to be smooth to avoid the accumulation of residue and ensure the free flow of water.
Why Are Agricultural PVC Pipes Perfect For Irrigation Applications?
• Lightweight: The PVC pipes weigh the fraction of metal pipes. Hence, these are easy to transport and install. This reduces the time and energy for installation.
• Durable: PVC pipes are durable, it has a longer life span than metal pipes which makes them n deal choice for agricultural pipes and fittings. If maintained the PVC pipes can last more than 50 years.
• Cost-effective: Compared to metal pipes, these are significantly cheaper. From a farming perspective, it is quite economical.
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Conclusion
To sum it up, agriculture depends on a good water supply. A good irrigation system ensures a good yield. Utkarsh pipes are most favored for irrigation systems in India by agriculturists for their highly efficient and low-maintenance pipes.
Utkarsh India Limited is one of the best PVC pipes and fittings companies in India. They make agricultural PVC pipes from high-quality PVC compounds which are appropriate for extracting clean water from deep and shallow bore wells.
Choosing The Right Pipe For Your Applications
Selecting pipe is a laborious task and it can get overwhelming with so many options available in the market. Each piping material has different strengths and weaknesses and to choose the right one you need to understand its application.
The most common plastic pipes are PVC, CPVC and UPVC. Here are in detail description of each three so you can pick the right one for all your needs.
PVC Pipes
Polyvinyl chloride (PVC) pipes are probably the most common term when we think about pipes. These pipes are ideal for drainage application in residential properties. They can withstand high pressure that's why these are perfect for the main water supply. The PVC pipes can be used for both hot water and cold water supply lines. The PVC pipes are strong, durable, low maintenance and economical.
Common Application Of PVC Pipes:
• Drainage Lines
• High-pressure applications
• Main water supply lines
Utkarsh India manufactures PVC Casing Pipes & Ribbed Strainers from the high-quality compound and is appropriate for extracting clean water from deep and shallow bore wells which are among the best PVC pipes available.
CPVC Pipes
Chlorinated polyvinyl chloride (CPVC) is a thermoplastic produced by chlorination of polyvinyl chloride (PVC) resin used for hot and cold-water lines. CPVC pipes are heat resistant, they are known as high-temperature pipe materials. CPVC pipes are inherently chemical resistant that makes it suitable for wide range of industrial and commercial application.
Common Application Of CPVC Pipes:
• Drainage lines
• Hot water and drinking water lines
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UPVC Pipes
Un-plasticized Polyvinyl chloride (uPVC) pipes lie between PVC and CPVC pipes when it comes to heat resistance. Their biggest benefit is that they are non-reactive. They do not react with the flow inside. This makes them the ideal choice for factories where chemical needs to be moved and where the chemical mustn't react with the material of the pipe. This makes it an ideal choice for factories. These are non-corrosive, so it is helpful in the passing of materials such as crude oil, seawater, and other acidic liquids.
Common Application Of UPVC Pipes:
• Irrigation projects
• Tap water
• Infusion pipes in the chemical industry
• Rainwater
To sum up, it is essential to understand the virtues that different pipes have as a result of their materials. It is wise to correctly understand and correlate these virtues to your requirements before choosing the pipe that will stay and act as the invisible force behind your water supply.
As a leading pipe company in India, Utkarsh India manufactures uFLO - "Lead Free" UV Resistant UPVC Pipes & Fittings, making it the most convenient, suitable, and cost-friendly solution for cold-water transportation. uFLO uPVC is manufactured with the best sourced raw materials and adapted to international standards. Water fitting pipes are Easy Installation, Light Weight to Carry, Optimum Flow Rate with Minimum Clogging.
Everything You Need To Know About MS Pipe Before Choosing MS Pipe Manufacturer
MS Pipe stands for Mild Steel Pipes, which are used for plumbing, ventilation, and air conditioning. These pipes are known for various industrial and engineering applications. These pipes are mostly installed in places where corrosive fluids are in use. To ensure you purchase good quality MS pipe, you have to pick the right MS pipe manufacturer. But, before we get to that point, here is everything you need to know about MS pipes.
What Are Mild Steel Pipes?
Mild steel is a low carbon steel pipe, which means it contains a small percentage of carbon content. These pipes have less than 0.25% steel, which makes these pipes easy to use. These pipes are strong, durable, hard, weldable, and much more. The MS pipe manufacturer welds the pipe into any shape or size that makes it suitable for tubing and pipelining purposes.
Advantages Of MS Pipes:
Reusable
The scrapped mild steel can be reused to make new mild steel pipes. These pipes have magnetic properties, so they can be easily recovered from waste and reused for making new steel pipes.
Cost-effective
Most of the steel pipes are expensive, however, MS pipes differ from it. The carbon content in the pipes enhances its tensile strength and lowers the production cost. This makes it more cost-effective than other metal pipes.
Welding
The weldable nature of the mild steel pipes makes it the perfect choice in both works. Also, these pipes can be easily converted into other shapes and sizes, giving extra benefit to the user.
Carburized
The high-carbon content liberates the steel from wear, tear, and rust. The carburized steel also improves the fatigue strength making it suitable for use in high-pressure pipelines.
Non-Corrosive
The industries that utilize corrosive fluids incorporate the use of mild steel pipes. Also, these pipes work best in plumbing, HVAC systems, and drinking water supplies.
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MS Pipe Specifications:
â— MS Pipe Size: 15NB to 900NB
â— MS Pipe Width: 500: 2500 mm
â— MS Pipe Length: 500: 10000 mm
â— MS Pipe Type: Seamless MS
Features of MS Pipes:
Here are the features of MS pipes that you can purchase from the best MS pipe manufacturer near you.
1. Extremely strong and durable.
2. Has a magnetic nature due to the high percentage of iron and ferrite.
3. Have long-lasting nature, can withstand the conditions for about 100 years or even more.
4. Affordable rates in comparison to the other steel pipes available in the market.
5. Low carbon content and can be easily welded.
6. High tensile strength and easy to fabricate.
7. Readily available.
Conclusion
If you're looking to buy superior quality MS Pipes, feel free to contact the best manufacturer, Utkarsh India. The products available here meet the global standards of quality and are in high demand. Being the best MS pipe manufacturer, Utkarsh India is known to supply the highest quality products at pocket-friendly prices. Today, MS Pipes are one of the best pipes that are used in an array of industries. Contact Utkarsh India for more information on MS pipes.
What Is The Role Of The Thrie Beam Crash Barrier?
At Utkarsh India we prioritise strength and durability, that’s why our thrie beam crash barriers are designed from robust steel and meet MORTH and IRC specifications. With a 3mm 'Thrie' Beam rail component and sturdy posts, they offer superior protection, galvanised to 550gsm/sq.m for corrosion resistance. Their elevated mounting position enhances shock endurance, making them ideal for median separators, hilly roads, and bridges, ensuring reliable road safety.
There is a recent upsurge in vehicular traffic and road accidents. With more vehicles on rampant speeds on road, there is a growing need for appropriate infrastructure. Crash barriers in a road and transport plan helps to keep the vehicle on the right path and maintain street security. One of the common types of crash barriers installed in bridges are thrie barriers to ensure safe and convenient transportation from one place to another.
To increase the road safety of people and to provide a secure driving experience, crash barriers are installed to withstand the impact of vehicles of certain weights at a certain angle while traveling at the specified speed.
At Utkarsh India we prioritize strength and durability, that’s why our thrie beam crash barriers are designed from robust steel and meet MORTH and IRC specifications. With a 3mm 'Thrie' Beam rail component and sturdy posts, they offer superior protection, galvanized to 550gsm/sq.m for corrosion resistance. Their elevated mounting position enhances shock endurance, making them ideal for median separators, hilly roads, and bridges, ensuring reliable road safety.
What Is The Thrie Beam Crash Barrier?
The Thrie beam crash barriers are installed on roads to protect errand cars from crashing off the road. It has a three-wave cross-sectional design to increase the strength and durability of the crash barrier. The three-beam cross-sectional is better than the two-wave design for high-risk, accident-prone areas.
Features Of Thrie Beam Crash Barriers
Strong And Robust Design :
Hot Dip Galvanised Steel :
It Has A Higher Mounting Position :
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Advantages Of Thrie Beam Crash Barrier
Safety :
High Strength :
Eco-Friendly :
Easy To Install :
Thrie beam is just about bots and nuts assembly which makes it easy to install. This reduces installation time and money. The thrie beam crash barriers are approved by and satisfy all requirements specified by the Ministry of Road Transport & Highways (MORTH), & National Highways Authorities of India (NHAI).
Different types of crash barriers for road safety
●
W-Beam & Thrie-Beam Guardrails: These crash barriers are used for road safety, W-beam features a connected W-shaped steel panel and is widely deployed for redirecting or containing vehicles during collisions. Similar to W-beam guardrails but with three waves, Thrie-beam barriers provide additional height and strength, making them suitable for higher impact scenarios.
● Cable barriers: Tensioned steel cables supported
by posts, designed to absorb energy and reduce the severity of impacts. Cable barriers
are often used in medians to prevent cross-median crashes.
● Concrete barriers: Rigid and made of precast concrete, these barriers are commonly used in medians or along roadsides, offering strong protection against collisions.
● Metal Beam crash barriers: These barriers are made of metal beams, typically galvanised for corrosion resistance. They are designed to absorb impact energy and prevent vehicles from leaving the roadway.
● Guardrail end treatments: Specially designed crash barriers, are placed at the ends of guardrails to prevent penetration into vehicles during collisions, including energy-absorbing end terminals and crash cushions.
● Steel and concrete median barriers: Deployed in medians, these barriers prevent head-on collisions and are available in both steel and concrete constructions.
● Water-filled barriers: Temporary barriers made of
plastic and filled with water, are often used in construction zones or for
short-term events.
●
Bridge barriers: Crash barriers for bridges are used to prevent vehicles from veering off the sides of the bridge structure, enhancing safety on elevated roadways.
Conclusion
Utkarsh India manufactures all major types of crash barriers, which include W-Beam Crash Barriers, Thrie Beam Crash Barriers, and associated components.
Different Types of Telecom Tower in India
As mobile subscribers surge in India, the demand for seamless connectivity rises. Telecommunication towers, commonly known as mobile towers, play a pivotal role in meeting this demand. Positioned strategically, these towers ensure widespread coverage, bridging connectivity gaps in both urban and rural areas. There are several benefits of telecom towers including, optimising bandwidth, handling increasing data traffic, minimising call dropouts, and enhancing the overall user experience. Moreover, these towers support advanced technologies like 4G and 5G, ensuring faster data speeds and preparing the infrastructure for future advancements. In essence, mobile towers are indispensable for creating a robust and evolving communication network in India.
Different types of Telecom towers:
Lattice Tower
Lattice towers, commonly known as "self-supporting towers," play a crucial role in modern infrastructure. These versatile structures, crafted with triangular and rectangular base steel, are not only freestanding but also highly adaptable to different needs. Designed to accommodate modifications, lattice towers are ideal for connecting dish antennas, multiple panels, and various attachments essential for network towers and telephone towers. Lattice towers excel in heavy-load electricity transmission, where their robust construction and self-supporting design prove invaluable. Additionally, they serve as radio towers, facilitating widespread signal transmission, and observation towers, offering panoramic views for surveillance, meteorology, and tourism.
Tubular Tower
Tubular steel towers, also known as mobile tower structures, are engineered for high-load applications in telecommunication. Crafted with seamless tubular sections, these towers ensure robust strength, making them crucial components for reinforcing network reliability. Installed strategically in deserted areas on the outskirts of cities, they contribute to expanding the network spectrum and enhancing connectivity. In the domain of telecommunication towers, these structures play a vital role in providing seamless and reliable network coverage, addressing the demands of both urban and remote areas.
Angular Tower
It is preferred for small towers which have a lighter load than other towers. Angular towers are comparatively cost-effective and are mostly installed on rooftops.
Depending upon the installation of the tower, the towers are further classified into two other types.
Ground-Based Tower
Ground-based towers are positioned with a sturdy foundation and form a vital part of modern telecommunication networks. Ranging from 30 to 200 meters, these towers, including the standard 40-meter variant, provide essential vertical reach for optimal signal transmission. Their versatility is evident in their ability to support up to 12-panel antennas and three 0.6-meter diameter microwave solid dish antennas. Ground-based towers are distinguished by their competitively higher load-bearing capacity, ensuring stability and reliability in supporting multiple antennas and communication equipment.
Rooftop Towers
Rooftop towers also known as rooftop pole towers are a specialised category of telecom rooftop towers. These structures stand as integral components of urban telecommunication infrastructure. Expertly installed above the roofs of high-rise buildings, these towers feature raised columns and tie beams for a seamless blend with the architectural landscape. With heights ranging from 9 to 30 metres, rooftop pole towers are flexible and can fit well in different city spaces where there might be limited room. In the urban landscape, where space optimisation is crucial, rooftop pole towers play a pivotal role in optimising signal coverage. Their unique design and height flexibility, coupled with the precision of rooftop installation, embody a harmonious fusion of functionality and urban aesthetics.
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Factors That Impact Tower Design
Telecom towers, the backbone of modern communication networks, come in various forms such as ground-based, rooftop, and lattice towers, each specifically designed to meet unique structural and functional requirements. Understanding the factors that influence their design is crucial for optimising their performance and ensuring seamless connectivity.
=> Geographical location and population density of the area.
=> Aerial height requirement for installation of each system.
=> The direction of the antennas.
=> Size and weight of each element that is installed with the tower, such as feeders or cables.
=> Possible future extension.
=> Cost of maintenance.
=> Aesthetic appearance
Utkarsh India's Tower Solutions
=> Our multi-shed manufacturing facility efficiently handles multiple and larger orders, including those for mobile communication towers, contributing to our versatile production capabilities.
=> PGCIL-certified installation capacity for Angular towers, vital for the telecom industry, stands at 30400MT per year.
=> With an installed production capacity exceeding 24000 MT, we cater to the manufacturing needs of various structures, including mobile communication towers.
=> Our pipe rolling facility, crucial for telecom towers, supports different sizes, ensuring minimal manufacturing lead times for projects across India.
=> State-of-the-art CNC machines play a pivotal role in the swift completion of multiple operations, enhancing our efficiency in producing telecom and mobile communication towers.
=> Our well-connected logistics network, essential for the mobile tower industry in India, ensures PAN India material delivery with tracking and security. This process is executed by a highly trained team adhering to SAP standards, minimising delays and errors in the entire project lifecycle—from customer acquisition to project completion.
Conclusion
The strength and rigidity are the key factors to consider while installing a telecom tower. Utkarsh India adheres to the guidelines issued by TEC for both ground-based towers and rooftop towers for meeting safety standards.
Utkarsh India takes pride in manufacturing a diverse range of products ranging from 9M rooftop power to 60M ground-based tower. The company provides a complete solution for telecom towers starting from design, to manufacturing and supply of towers.
How Utkarsh India Telecom Tower Helps In Effective Wireless Communication
India has over a billion mobile subscribers and it is expected to grow up to 5 billion in the coming years. Maintaining the growth of the subscribers and ensuring there is no overload on the cell tower that leads to disruption in connectivity, there is a huge requirement of advanced infrastructure. This is where Utkarsh India comes in, we help in manufacturing towers so they can be deployed in the geographic intensive area.
UtkarshIndia helps in building suitable telecommunication infrastructure for the growth of telecommunication networks and eventually leads to the growth of a country.
How Does Telecom Tower Work?
The main role of a cell tower is to elevate multiple antennas to receive radiofrequency signals from mobile phones and transmit them to other cellular devices.
A series of optical fibers are connected from the cellular/telecom tower to abase station located under the ground in a concealed manner. These connections are across cities and oceans so the world is connected with a series of the base station and telecom towers.
The cell tower of any targeted area must be enough tall to catch radio signals without interruption. The height of the telecom tower range from 50 ft to 200 ft, which are either installed from the ground at a deserted location or on the rooftop in between the city.
Parts Of A Cell Tower
The equipment of the telecom tower includes technology for transmitting and receiver of the signals, this is known as a trans-receiver.
Antenna
The placement of the antenna is the most important part of telecom towers as it helps in catching the signal and transmitting a signal to the base point and another telecom tower.
The antenna is mounted over the head frame. There can be multiple antennas, some telecom towers have over 15 antennas. The number depends on the capacity of the tower, coverage area, and performance of each antenna.
Why Utkarsh India for Wireless Telecommunication?
The use of telecommunication has been an integral part of our lives. Today telecom towers not only help in communication but it is an important tool for business to thrive. Utkarsh India strives to help the infrastructure of India for the growth of the economy. We have taken the pledge to deliver high-quality telecom towers which are cost-efficient and do not require much maintenance.
We have four manufacturing units and trained personnel that ensures quality in our products. Being in the business for 40years, we understand the best of telecom towers for wireless communication.
UtkarshIndia Limited offers a full range cum diverse product baskets ranging from 9 MRoof Top Tower (RTT) to 60 M Ground Based Tower (GBT) (Lattice, Tubular &Hybrid) & up to 180 KMPH, Integrated solutions ranging from design, manufacturing & supply.
What Are The Main Components Of Transmission Tower?
The transmission tower acts as an expressway for transmitting high-voltage electricity. The transmission tower in addition to the supply of power to cities connects power plants to the substation.
What Is a Transmission Tower?
To understand the components of the transmission tower it is important to understand what defines a transmission tower.
A transmission tower is a tall structure that is made from steel to support an overhead power line. The transmission tower in electric grids helps in carrying voltage transmission lines which carry bulk electricity from generating stations to substations. The transmission towers are installed at sufficient height from the ground to carry high-voltage power.
Components Of Transmission Tower
The Cage Of The Tower
The area between the body and the peak is the cage of the transmission tower. The vertical section of the tower which has a cross-section design is the cage. The design can take the shape of a square or triangle according to the height of the tower.
Peak Of The Tower
The portion at the top of the tower which is above the top cross arm is called the peak of the tower. For the supply of electricity from tower to homes, an earth shield wire is connected to the top of the peak of the tower.
Cross Arm Of The Tower
The side arms of the tower on both sides hold the transmission conductor is called the cross arm of the tower. The dimension of the cross arm depends on the transmission voltage, angle, stress distribution, and configuration of the wires. The cross arm of the tower helps in connecting wires from one tower to another.
Transmission Tower Body
The distance from the lowest cross arm of the tower to the ground is called the transmission tower body. It is necessary for towers, as it provides the height of the tower required for ground clearance.
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Other Components Of Tower Design
Circuit
Depending on the design of the tower it has one or more circuits. For voltage up to 200KV, it is generally a single conductor which contains 3 circuits, and when the voltage goes above 200KV which has bundled conductor that means it has more than 6 circuits which enhances the capability of the power lines and reduces the loss in power during transmission.
Ground Wires
The ground wires are strung along the top of the tower to protect it from lightning strikes. The high-voltage system has two ground wires for reliable communications.
Things To Consider In Tower Design
=> There should be a good foundation as the foundation is the basic structural support for the tower.
=> The minimum ground clearance is the lowest wire conductor above the ground level.
=> The clearance is required for consideration of the dynamic behavior of the conductor and the lightning protection of the wire lines.
Conclusion
Utkarsh India manufactures Powergrid approved Transmission Line Towers that range between 66 kV to 765 kV. It manufactures single, double, or multi-circuit towers. It makes AC line or DVDV line for Angular, tubular or hybrid transmission. It uses materials like structural steel in a Lattice form, steel tubular sections and monopoles, and concrete.
Why W Beam Crash Barriers Are Important Part Of Safe Road Network?
The surge in vehicular road traffic and the increase in the speed limit on the highways has led to imposing stronger infrastructure on road for a safe road network. Barriers help in diverting oncoming traffic and prohibit the entry of the vehicle into a specific dangerous area.
The W beam crash barriers are installed on highways, bridges, and on blind turns to guide the traffic in the right path. The crash barrier ensures there is minimum damage to the vehicle and its occupants.
What is a W beam Crash Barrier?
A W-beam crash barrier is semi-rigid protection that prevents vehicles from hazardous zones. These barriers have a double wave design which consists of a steel pole and 3mm W beam rail element.
The metal crash barrier or W Beam crash barriers are manufactured according to the guidelines set out by MORTH and AASHTO. In Utkarsh India, we manufacture all sections of the barrier in cold rolled form with raw material confirming to IS 5986/2062/10748 or equivalent of grade Fe360/Fe410/Fe510.
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Functions Of W Beam Crash Barrier
The W beam crash barrier is a type of semi-rigid crash barrier which has the capacity of absorbing the shock from the vehicles without getting deformed.
1. Absorbs Impact: The W beam crash barrier has either two or three rails that absorb the impact when the vehicle crash with high energy. During a crash, the barrier flattens out laterally to restrain the vehicle from rolling over the bridge.
2. Visual Guideline: The crash barriers are marked with fluorescent paint, so even in pitch dark or poor weather conditions drivers can see the marking of the crash barrier. At Utkarsh India, we have a color coating option available, to make the crash barriers safe for every situation.
3. Slows Down The Vehicle: When a vehicle crash with high impact to the W beam crash barrier, the impact energy of the collision is reduced to the maximum possible extent. This happens due to the friction between the W Beam crash barrier and the vehicle. This slows down the vehicle, preventing it from skidding back into the pathway.
4. Enhances Safety On-Road: These crash barriers protect the traveler from hazards such as steep slopes, blind turns, which have the possibility of collision or rollover crashes. W beam crash barriers are either installed on highways to protect the vehicle from falling into the abyss.
How Utkarsh India's W Beam Crash Barrier is the Force behind Road Safety?
The Crash barrier is an important aspect of road safety, so it must be of superior quality. Utkarsh India manufactures the crash barrier with components that confirms Indian and international standard. Our source material is imported from reputed companies like TATA, SAIL, Hindustan Zinc.
The W beam metal crash barriers are manufactured by the hot-dip galvanization process and our stringent quality control system ensures the best is provided to the consumer. With a high-quality W beam crash barrier, we are helping to strengthen the road safety network in India.
Uses and Features of GI Pipe Products
A galvanized iron or GI pipe helps distribute water in either raw or treated form to areas that require supply. These pipes are cheap to acquire, lightweight to install, and easy to manoeuvre. Due to their reliable and durable product line, Utkarsh India is the leading GI pipe manufacturer in the country.
How are GI pipes produced?
Their GI pipe products come with zinc protection to prevent corrosion. The manufacturing process requires the use of mild steel strips comprising low carbon steel coils.
The steel strips go through a process of fin rolling and turn circular in shape. The following process requires the welding of strip slit ends by providing a high-power electric current across their edges.
Once welded, the pipes pass through sizing sections to fix dimension imbalances, if any. Furthermore, they are sized according to standard length by using automatic cutting machines. The final process involves thorough pressure testing to detect a leak.
Utkarsh India manufactures three types of GI pipes. The Class A product has lightweight and marked with the colour yellow, Class B has medium weight and is marked with the colour blue, and Class C has heavy weight and is marked red for identification.
Uses of GI pipes
A GI pipe has multiple uses, including:
1. Structural usage
2. Electric pole
3. Oil/gas transmission
4. Water and sewage transportation
5. Automotive usage
6. Engineering usage
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What are the features of GI pipes?
When trying to find reasons to acquire GI pipes for any of the purposes mentioned above, you must consider features including:
1. Easy fabrication and weld consistency.
2. It is convenient to bend and increases the possibility of usage.
3. A quality zinc coating is provided to keep the pipe free from rust.
4. High-quality materials are used to make the pipes to guarantee enhanced longevity.
5. Sturdiness and reliable usage due to optimized manufacturing and corrosion resistance.
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How Utkarsh India is adding value by manufacturing GI pipe products?
With decades of expertise in the field of water piping for agricultural and construction purposes, Utkarsh India provides premium quality GI pipe products. The product quality meets standards both nationally and internationally and has been inspected by multiple authorities, including:
1. Bureau Veritas (BVQI)
2. Société Générale de Surveillance (SGS)
3. Conformitè Europenne (CE)
4. Det Norske Veritas (DNV)
5. Technischer Ãœberwachungsverein (TUV)
When looking to acquire GI pipes, trust the best GI pipe manufacturer in India. Utkarsh India produces premium quality GI pipes sold in different sizes in terms of length and thickness. It follows the standard specifications of the American Society for Testing and Materials (ASTM), British Standards (BS), and Indian Standards (IS). The company follows a stringent procedure to test the uniformity, adhesion, and mass of zinc. Finally, the process also includes 7-bath techniques for galvanization.
These specifications and standardizations ensure complete satisfaction to customers that rely on Utkarsh India products. When looking to acquire GI pipes, trust this manufacturer in India.
Facts Regarding HDPE That Are Not True
High-density polyethene (HDPE) is a material that goes into the manufacturing of pipes that are perfect for outdoor and underground. The usage of HDPE pipes is comparatively new yet fast-growing. Consumers are replacing steel, ductile iron, and concrete pipe solutions after testing the efficiency of an HDPE pipe.
Busting Myths Related to HDPE Pipes
The following points aim to bust myths surrounding this piping material that still leaves scepticism among consumers. Once you clarify these doubts, you will be ready to purchase premium quality products from the best HDPE pipe suppliers.
1. Mechanical Joints Cannot be Buried
The primary myth concerning mechanical joints is that it does not work as good as fused joints when underground. However, the truth is, mechanical joints used for HDPE pipes are designed after considering buried services to make it sustainable for the underground environment. Mechanical joints are constructed with durable ductile iron housings and the hardware is coated with a fluoropolymer. The couplings remain non-destructive under a tough underground environment. Moreover, if there is additional protection required as per the property owner or engineer’s suggestion, additional coating can be provided.
2. Fusing Makes Joints Stronger
For decades, fusion has been a common approach to retain strength and durability. However, records state that weather conditions, temperature, and other relative environmental changes can impact this. If you appoint technicians to follow up on its progress meticulously, you will have a continuous inspection strategy. However, this method is costly due to such professional expertise. To eliminate the need to have a team of professionals monitor the fusion constantly, one must choose an effective alternative. HDPE pipes manufactured by Utkarsh India exceed pressure ratings, bend radius, and the tensile load of fused joints. Enabling it to be pulled, pushed, and dragged like a fusion solution.
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3. Cut a Groove is a Disadvantage
Many customers enquire HDPE pipe manufacturers if cutting a groove is a disadvantage and weakens pipe efficiency. Utkarsh India ensures that every pipe size has customized grooving tools to control them. Joints are designed to fill the groove with keys on the coupling’s metal housing. An iron ring helps lock the reduced wall thickness to keep it intact. Thus, it adds strength, which is completely reverse to this myth.
4. Fusing is Quicker
While many consumers have been following fusing for years, they can't help but admit that it is time-consuming. From weather conditions to terrain instability, multiple reasons make fusing challenging, time-consuming, and labour intensive.HDPE pipes are much more efficient to use, quick to install, and comparatively cheaper in terms of labour cost. Moreover, it is not affected due to changes in the weather, tight spaces, and challenging terrains.
5. Mechanical Solutions are Costly
HDPE pipes by Utkarsh India does not require high acquisition cost or maintenance. Mechanical tools are quicker to join and easy to install. These projects require much less labour cost or manhours.
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Final thoughts
Utkarsh India is leading the way to amplify the usage of HDPE pipes because it is durable, convenient, cheaper, and sustainable. As you are now clear about the misconceptions and know more about the efficiency, you can rely on the best HDPE pipe products.
Installation And Maintenance Process Of High Mast Lighting Pole
Along major highways, or on the cross-sectional roads, high mast poles are luminaire pole structures that are seen every 100-200m. These poles are manufactured from stainless steel, to enhance the strength, ductility property, and wear resistance. However, to prevent the issue of fatigue and reduce wear and tear of the poles, it is important to have proper installation and maintenance of the poles.
Process of Installation of High Mast Poles
Preparing The Mast For Installation
Before installation of high mast poles, it is important to check all accessories are at the erection site or not. Check the pitch circle diameter (PCD) and diameter of the foundation bolts for installation.
The bottom section and middle section of the pole are laid on the round wooden block. The middle section is then inserted into the bottom section keeping a distance of 20mm. The chain pulley block is fixed at the base plate of the mast, after that the pulley is fixed with the flange and the hook is fixed with the top end. After that, all sections are pulled by the chain block.
Mast Head Assembly
The head frame of the high mast poles is fitted with wire ropes and cables inserted inside the mast with the help of nylon rope. The nylon rope is inserted in the longitudinal section of the pole during the assembly of other sections.
The wire ropes and cables are passed onto the pulleys of the head frame. The pulley is a non-corrodible material that has a self-lubricating brush bearing attached with a stainless steel spindle of a diameter appropriate with rope and cables. When the wire and ropes are passed on the pulley, it is attached to the stopper clamp that is welded on the base section of the mast.
The poles have either three-point suspension or two-point suspension. In the case of three-point suspension, a part of the cable pulley of the heard frame assembly arrangement is kept behind the door side, while in tow-point suspension both pulley arrangement of the head frame is kept on the sides of the door.
Foundation Bolt Assembly
To ensure the foundation of the poles is right and it does not fall over during harsh weather conditions, it is necessary to have proper foundation assembly. As foundation bolts are important for structural safety, it is critical to check whether or not the bolt threads are greased and cleaned. The nuts are fixed 15mm above the ground at the same height to ensure nuts are in one place.
Elevation Of Assemble Mast
After assembling each part of the mast carefully, and checking the nuts and bolts of the mast, the final point is to elevate the structure above the ground. The center of gravity is determined and a sling is placed in that position. A straining of rope with shackles is secured with the sling to adjust the crane hook with it. Finally, the assembled mast is lifted.
Electrical System
At the masthead, cables are attached to the lantern carriage. This is fitted with luminaires, CG box, and junction box.
Maintenance of High Mast Poles
Periodic maintenance of Utkarsh's high mast poles is vital for preventing any damage. Here are some of the checkboxes for regular maintenance of the high mast poles.
1. The feeder pillar box has to be checked for any loose wire connection, flash marks, and heated parts.
2. The door of high mast poles has to be opened and cleaned regularly.
3. If any flash marks are found then light load and lose connection to be checked.
4. Luminaire box, control gear, and junction to be tightened adequately.
5. All screws and nuts have to be checked regularly.
6. Gearbox oil must be checked frequently, it must be replaced with new oil every year.
7. Motor chains and sprockets have to be checked, it should neither be too loose nor too tight.
Conclusion
High mast poles are the illuminating structures that are functional in providing appropriate light at night. Proper installation and maintenance decrease the risk of damage to the poles.
Utkarsh India Limited is a leading name in the high mast pole manufacturers. With in-house testing facilities and CNC-operated machines, Utkarsh India is the invisible force behind street illumination.
Advantages Of Using UPVC Pipes At Home Or Office
UPVC pipes serve as a low-cost plumbing material when it comes to building an office or home. It is a material known to have a high tensile and impact strength, making it sturdier and giving it longevity. UPVC pipes are used for the distribution of water in bathrooms, kitchens, overhead tanks and tube wells located in housing complexes and office buildings. UPVC stands for Unplasticized Polyvinyl Chloride, which makes it a low maintenance material, hence it is one of the most widely used materials for plumbing construction.
When should you use UPVC Pipes?
UPVC pipes are used for water distribution when it comes to plumbing construction and can be used for domestic purposes as well as commercial purposes. The best part about UPVC is that it has low maintenance requirements and does not require any sort of painting or sealing during its lifetime. It does not rust or corrode easily, making it a very strong material for water distribution systems like overhead tanks, underground tanks and tube wells.
When it comes to making a decision that is the best for your home or office it is advisable to look for materials that fit in your budget, is of the best quality, gives high durability and reduce the hassle of regular maintenance.
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What are the advantages of using UPVC pipes at home or office?
UPVC pipes come with a host of advantages, which is why they have become the gold standard when it comes to plumbing work. Let us now take a look at some of the advantages of using UPVC pipes at home or office.
Leak-resistant
One of the factors that make UPVC pipes an absolute favourite is that it requires zero metalwork for welding when it comes to their joints. UPVC pipes are available in various lengths, which makes it easier to avoid or minimise joints, that can later become potential points of leakage. Most joints that are required in UPVC pipes can be sealed with solvent cement.
Cost-effective
UPVC pipes are lightweight and cost-effective. They are easier to transport, handle and install, as compared to metal pipes. Thus, further reducing the cost implications.
Maximum water flow
UPVC pipes come with a smoothened inside surface that allows the flow of water through them to be at its maximum speed. This ensures the free flow of water, guaranteeing a smooth supply.
Durability and strength
With a high tensile and impact strength, UPVC pipes are known to last longer, have excellent bendability, be rustproof and are UV resistant which gives them long-lasting shelf life. Its flexibility also allows it to be one of the easiest to handle materials during construction.
Non-toxic material
When it comes to installing pipes for water usage, one factor that comes into the minds of users is the toxicity of the material. In other words, will the material leach toxic components into the water. Given the make of the pipes, they are non-toxic and non-reactive, making them a safe option for plumping in homes and offices.
These are some advantages of using UPVC pipes, to consider when you are building your home or office space. Check out Utkarsh India’s offerings in UPVC pipes category to find the right fit.
Things To Keep In Mind When Choosing A Home Drainage Pipe Solution
The advantage of indoor plumbing is it effortlessly flushes out the water of your home. But, that pipeline is not a one-way street and any damage in a pipe can whiplash back drain water into your home. This leads to various problems, not only unpleasant odors but also has health risks associated with that. To prevent this from happening it is important to choose the right drainage pipe for your home.
After all, no one enjoys a plumbing disaster. Being one of the leading names in the plumbing industry, Utkarsh India manufactures high-quality sewer pipes in India. We recommend PVC pipes, galvanized pipes, and SWR pipes and fittings. Read along to know how to prevent mishappening, by considering a few factors while choosing a home drainage pipes.
Be Aware Of The WaterType
The water flowing in your homes is the same that goes back in the drainage system. The water supply in many areas of our country is corrosive. The hard water contains an excess amount of minerals like magnesium or calcium which accumulates in the piping system. It hampers the flow of the water, which leads to clogging or disruption in the proper drainage of water.
Therefore, to reduce the impact of hard water on the pipe fittings, you must choose a pipe that remains unaffected by the quality of water flowing through the pipes.
Plumbing Use
The pressure of water differs on different nozzles. The pressure of water is different for the bathroom compared to the kitchen. The pipes in the washroom have curves or bending compared to kitchen pipes. This is why it is important to consider the location for which the pipe is installed this reduces the risk of clogging in the home.
Check The Quality
One of the factors that should not go unnoticed is checking the quality of the pipes. Before selecting any pipe for the drainage system look for credentials like ISO, ISI, ASTM. BAS for ensuring the quality of the pipes.
Look For Professional Plumber
While buying a pipe is in your hands, but installation is not. This is why, while considering a proper drainage system in any home, look for professionals who know how to properly fix your toilets.
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Types Of Pipes For Proper Drainage Solution
In simple terms, a drainage pipe helps in the removal of water from a particular area. Types of drainage pipes include road drainage, municipal drainage, rainwater drainage, house drainage, building, and industrial drainage.
Not all pipes solve the same problem, different pipes are installed for serving different purposes. Here are the types of pipes for proper drainage solutions.
PVC Drainage Pipes
PVC is the most viable option when it comes to water drainage. They make up almost 75% of wastewater sections. As these pies are installed with solvent cement and rubber ring, the pipes are an affordable and time-saving solution.
SWR Pipes And Fittings
SWR is the acronym for soil, waste, and rainwater solution. This helps in managing rainwater drainage and building drainage in the home. SWR pipes and fittings is mostly used for exterior water drainage.
Conclusion
Pipes are crucial for any home. Proper drainage reduces the risk of mold or damage to the home. We at Utkarsh, provide high-quality plastic pipes and GI pipes which are most commonly used for plumbing.
Applications Of HDPE In Different Industries
HDPE pipes are High-Density Polyethylene pipes that are more flexible than other plastic pipes and help in the traverse of fluids for industrial and commercial purposes. The high-density polyethylene has a strong molecular bond that improves stress impact and tensile strength of the pipes making it suitable for high-pressure pipelines. It is often used as a replacement for concrete pipes and steel pipes.
Utkarsh manufactures HDPE pipes from PE products available in sizes from 20mm to 315mm in PE 63, PE 80 & PE 100 grades conforming to national & international. These pipes are effortlessly used in numerous applications.
Why HDPE Pipes?
Before we delve into the applications of HDPE pipes it is important to know about the benefits that make them suitable for those applications. HDPE pipes have high tensile strength, lightweight and durable.
The pipes are resistant to microbial attack, corrosion from corrosive substances like acid, base, and salts. Furthermore, require fewer fittings and can be welded into seamless leak-free pipes. Owing to these advantages, HDPE pipes are used in an array of applications.
Application of HDPE Pipes
Agriculture
India is an agrarian country and to ensure effective transportation of water in the crop field, HDPE pipes are used. It is largely used in the agricultural industry for flow line irrigation, tube well pipes, drip irrigation, and pesticide spraying system. Food-grade polyethylene virgin material is used during the manufacturing process of HDPE pipes, this is why these pipes are safe for the supply of water to crop fields.
Industrial Uses
These pipes not only carry fluid of any kind from one point to another, but it is also corrosion and abrasion-resistant making them a better choice for passing effluents, acids, alkalis, and slurry in industries. Properties like corrosion resistance, impact resistance, flexibility, resistance to chemical contamination, and slow crack growth make it suitable for fluid and gas piping systems in industries.
Industries that are predominantly using HDPE pipes are the fertilizer, pulp, and papermaking industry, power plants, petrochemical, glass, plastic resin manufacturers, and many more.
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Submarine and Underwater Pipeline
These pipes are joined by welding. Butt welding, electrofusion, and socket welding are some of the methods of joining HDPE pipes. As these pipes do not need anchors or thrust restraints for joining, these pipes are better for underwater applications. These pipes do not react with salt water, or industrial effluents which is why it is used in submarines and underwater pipelines.
Portable Water Disposal
While renewing the existing pipeline, there is enough evidence that supports using HDPE pipes reduces expenditure and installation time. These pipes are used in sewers, drinking lines, and main drinking lines. The pipes have a low friction coefficient and low flow resistance, ensuring resistance free-flow from the pipes. It is safe to use between temperature -220 degrees Fahrenheit to 180 degrees Fahrenheit.
Conclusion
Utkarsh India Limited is one of the leading HDPE pipe suppliers. These pipes are effective for fluid transfer for aboveground, underground, or even in floating applications. The usage of HDPE pipes ranges from industries to commercial water supply.
Utkarsh's Polyethylene HDPE pipe is strong, extremely tough, and very durable. Whether one is looking for long service, trouble-free installation, flexibility, resistance to chemicals, or a myriad of other features, polyethylene pipe will meet all the requirements.
What Are The Advantages Of UPVC Pipe?
When it comes to choosing a pipe for domestic, commercial, or industrial purposes, plastic pipes are known for durability. The plastic pipes which are commonly used for industrial and residential purposes are PVC, HDPE, UPVC, and CPVC pipes. Out of them, today we will discuss the advantages of u-PVC pipes to understand why it is preferred over PVC and CPVC pipes.
What are UPVC pipes?
U-PVC pipes stand for unplasticized polyvinyl chloride pipes. These pipes are enormously used in buildings, for the supply of potable water. As the pipes do not contain BPA or phthalates, it is sturdier than PVC pipes. These pipes are not only used in bathroom and kitchen sinks, these are also used in industries for fulfilling the supply and demand of industrial effluents.
Advantages of uPVC Pipes
Durability
If you have ever seen someone living with leaky pipes, you would know how difficult it is to stay in moist or wet spaces. This is why choosing a pipe that has better durability is important in long run. uPVC pipes and fittings have higher tensile and impact strength that enhances their durability making them a long-lasting solution for all plumbing needs.
Non-toxic
These pipes are BFA free as mentioned above, which makes them completely safe for transporting drinking water. Needless to say, these pipes are safe to use in the health and hospitability business as these pipes do not carry contaminated water.
At Utkarsh India, we have uFLO-"Lead-free" UV resistant UPVC pipes that do not contaminate the liquid flowing from the pipes. This ensures fluids like industry effluents or water do not get contaminated when flowing through the pipes and ensure your water do not contain carcegonic compound like Lead.
Non-combustible, Better Fire-safety
When it comes to thinking about fire hazards, plumbing is the last thing one considers. Albeit plumbing does not help in initiating a fire, however, fires can start during maintenance or installation of new pipes, when plumbers perform soldering work. To avoid unwanted fire breakout, UPVC is the right fit for the home. It is a self-extinguishing material, it does not promote fire.
Leak-Resistance
The UPVC pipes are available in a range of sizes, this reduces the number of joints in the pipes, hence reducing the risk of leakage in the pipes. Furthermore, the pipes are joint with solvent instead of soldering or metalwork that keeps the risk of leak to a minimum.
These pipes do not shrink or break due to hot water or cold water. The pipes can withstand up to 93 degrees which makes them suitable for both hot and cold water.
Easy To Install
These pipes can be easily installed with a few simple steps. With the help of solvent and cementing, the pipes are chemically fused. When the pipes coalesce together, it forms a strong bond that enhances the strength and durability of the pipe. In addition to that, the pipes are light in weight and do not require any electricity during installation, which is helpful for areas with no electricity connections.
Hassle-Free Maintenance
Changing or repairing a pipe, again and again, is not one dream of while choosing a pipe. This is what, Utkarsh India thrives by, to provide a pipe that does not need maintenance in years. UPVC pipes are resistant to chemicals or rusting, it does not break or leak. It can withstand the change in temperature, which makes it hassle-free to maintain. Furthermore, these pipes are not prone to scaling, this means they do not require frequent cleaning making them easier to maintain.
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Conclusion
UPVC pipes are the new piping material that makes plumbing easy to maintain. Utkarsh India Limited's UPVC pipes are available in sizes of 1/21â„2 to 2", as per ASTM D 1785 Schedule 40 and 80.
Incorporate uPVC pipes and fittings in residential plumbing, swimming pools, industrial process lines, saltwater lines, and chemical sector with Utkarsh India limited.
The Role Of Steel Pipes And Tubes In The Construction Industry
Steel pipes and tubes have revolutionised the construction industry as their technical properties help produce strong building material. An MS pipe manufacturer substantially contributes equipment produced by potent alloys to strengthen the construction industry.
Moreover, architects recommend using steel for construction over aluminium or non-metallic alternatives. Let us find out why you should rely on quality steel pipes and tubes to execute constructions projects successfully.
Uses of Steel Pipes and Tubes
Steel pipes and tubes for construction have some common uses including:
1. Steel pipes assist pipeline construction in transporting chemical components that require optimum support and prevent spillage
2. Perfect for supporting lattice or tabular masts of overland and overhead transmission lines like trams, lighting, trains, etc.
3. Helps manufacture construction tools like work tables, shelves, ladders, etc.
4. Steel is ideal for temporary structures like sheds, podiums, spectator stands, etc.
5. Steel supports railings for balconies and staircases
6. Roof construction is simpler for halls and stadiums
7. Steel helps create scaffoldingsv
8. It strengthens the foundation by stabilising unstable regions to support heavy load construction.
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Features of Steel Pipes and Tubes
As a primary iron alloy, the requirement of steel pipes and tubes is innate for construction. The following features will explain the advantages of using this material for building solid foundations:
Durable
Steel pipes and tubes for construction is primarily used for structural and transportation purposes.
These materials are installed underground to create a strong base for stability for structural usage. Further, steel pipes make a perfect choice for transporting materials like gas, oil, water, sewage, and other chemicals.
This is because steel pipes are durable and robust, and the potential to withstand high pressure, shock, or vibration is massive.
Corrosion is the biggest threat to construction. However, unlike other materials, steel pipes and tubes eliminate the requirement of regular replacements as the material is corrosion-resistant.
Malleable
Steel pipes and tubes are flexible and cater to several construction requirements as it is malleable. Thus, the material makes construction planning easier and reduces rigidity as it can be formed in different shapes and sizes.
Due to tensile strength, steel assists in building and supporting all types of structures. Moreover, it helps architects play with their creativity to introduce unique structures.
Recyclable
With increasing environmental issues, every MS pipe manufacturer needs to focus on producing effective yet recyclable material. Every industry must focus on ways to reduce waste, and steel pipes are advantageous for recyclability.
Steel is the most recyclable alloy with an 86% recycling rate, which beats other materials combined. Moreover, melting down an old steel pipe is quick and easy, and the properties do not degrade. Further, it assists in rebuilding more substantial materials.
Cost-effective
Steel pipes and tubes can help cut down construction costs as they offer value for money. Steel is much cheaper compared to other building materials. The price has been considerably low, mainly because manufacturers can recycle and build new equipment.
Furthermore, the need to replace steel tubes and pipes reduces significantly due to enhanced durability. This, in turn, reduces the cost in the long run.
Final Thoughts
Utkarsh India is the leading MS pipe manufacturer in the country. With a production capacity of 1,20,000 MT of MS & Galvanised pipes per annum, our products are the most reliable.
Quality is of prime importance to ensure our building materials leave a lasting impression. Moreover, with a highly equipped in-house testing facility, every material supplied passes the quality check, adhesion, and uniformity before reaching consumers. Lastly, our support team offers complete assistance to ensure every consumer is satisfied with our product and service.
Why Are HDPE Pipes The Best Choice For Underground Water Lines?
If you want to replace old water utility pipes, the most reliable option is HDPE pipes. Earlier, metal pipes were more commonly used. However, they are prone to deteriorate comparatively quicker. Moreover, when comparing aspects like durability, prices, and generic features, HDPE pipes are much more efficient.
Reasons to Choose HDPE Pipes for Underground Water Lines
High-density polyethene pipes are strong, durable, and light. They are also cost-effective because installing them can give you an expected life of 50 to 100 years.
The followings points suggest why you should consider choosing HDPE pipes for underground water lines:
Durable
Many types of plastic pipes are prone to breakage. However, HDPE pipes have longer coils or sticks, making manufacturing easier and the product durable. Since it requires a lesser connection between pieces during the process of thermal fusion, it reduces time consumption, making it less labour intensive. Moreover, the process of installation is easy and efficient.
Sturdy and Light
While HDPE pipes weigh lighter, the material is much stronger. Since the weight of the products is light, they are easy to manoeuvre. Moreover, it easily fits into tough soil conditions making it easily usable in several regions. Thus, if you fail to install other types of pipes on a particular ground, HDPE pipes will resolve it for you. .
Leak Proof
One of the primary reasons why HDPE pipes are efficient for seamless water supply is because the material is leakproof. It is convenient to thermally fuse these pipes underground and allows the amalgamation of two lengths of lines without couplers or adhesive.
With a complete testing facility, studies prove that 100% of line breaks happen away from fusion points. Thus, HDPE pipes make a robust solution that is completely leakproof.
No Chances of Corrosion Due to Chemicals
Since HDPE pipes are made of plastic, it does not have a negative reaction to harsh chemicals. These pipes can withstand changes in the pH and remain unaffected for years. Thus, installing these pipes will not make the material corrode, irrespective of the water quality or force.
Moreover, the pipes do not contribute to contamination, making the water supply safe and unhazardous. This is one of the major reasons HDPE ranks higher than metal pipelines.
Fatigue Resistant
HDPE offers flexibility because it can withstand strong impacts. Be it the weather condition or the force of water, these pipes serve uniformly during every situation. So, when you install these pipes for underground water supply, you can trust the quality. Moreover, these pipes remain unaffected due to motion fatigue. Thus, if there are chances of soil movement, these pipes will retain stability throughout.
Flexible
Trenches are often dug in an area, making it difficult for pipe installation. However, the flexibility offered by these pipes makes installation processes simpler and more convenient. For example, if you face an issue with conducting horizontal directional drilling, these pipes will work in such circumstances. Again, if you require slip-lining for a failing line, these pipes work perfectly for such situations too.
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Final Thoughts
When looking for the best brand that manufactures HDPE pipes, rely on Utkarsh India. It is the leading brand in India and is known for offering quality products at the right price.
Utkarsh ensures every product is tested before supplying to make water safely portable. The products are completely leakproof and safe to use.
Moreover, as Utkarsh HDPE pipes do not have leaks, the water supply requires less electricity. As consumers can save utility costs to a great extent and receive durable equipment, they always prefer Utkarsh over other brands.
High Mast Light Pole Benefits for Installation
High-mast lighting poles (HMLs) are elevated fixtures that illuminate a large area uniformly. The pole is generally 40 to 150 feet high, with multiple fixtures to distribute adequate light. Sports venues, airports, and highways are examples of a few locations that require high-mast lighting pole. Moreover, such areas are prone to accidents post-sunset making HMLs a mandatory inclusion.
HMLs Structure
Before you plan to install HMLs, you should know the structure and how it fits into your requirement.
The HML system includes three primary categories:
· Structure of the mast
· Headframe
· Luminaries
The headframe comes in several designs and is either mobile or fixed.
Mobile structures involve a winch mechanism to manoeuvre and maintain the luminaire. Moreover, these headframes also come with a latching mechanism that supports the weight of the headframe and lighting fixtures.
Benefits of High Mast Light Pole
Here are some reasons why you might require installing high mast light pole for outdoor areas:
Environment Friendly
Earlier, it was more common to use HIDs lamps for high mast light pole. However, it was not environmental-friendly because it generated high-pressure sodium, mercury vapour, and metal halide. On the contrary, LED lights are free from such toxic gases, making them harmless for users and the environment.
Saves Energy
LED lamps used for high mast light pole save energy and offer durability. These range from 209 to 750 watts and are manufactured in a way to reduce energy consumption by 50 to 80% compared to HIDs.
Cost-effective
LEDs manufactured for high mast light pole increase longevity. Moreover, the process ensures that the generated voltage degrades slowly and gradually. It extends the lifespan of the LED lights and makes them cost-effective for the user.
Quality
Every high-mast lighting pole will have at least 4 to 6 fixtures for LEDs. The multi-point design evenly distributes light in different directions. Moreover, high lighting levels offer maximum coverage. If you avail LEDs in various colour temperatures, it increases brightness.
Durability
Consumer inclination towards LED lights is primarily because of durability and cost-
efficiency. LED floodlights are robust and long-lasting. They last 10 times longer than filament or gas-based lighting solutions.
With approximately 50,000 hours of longevity, LEDs make high mast light pole an excellent investment for corporate solutions. Since the stress of regular maintenance reduces, it also saves money and time.
Controlled Heat Emission
High mast light pole generate a significant amount of heat due to the floodlights. Further, it is the most potent lighting appliance and contributes to the rise in temperature around the location installed. Previously, HIDs lamps created a significant hazard due to this. However, the heat emission from LED lights is restricted due to active thermal management.
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Why do You Need to Install HMLs?
Here are some reasons you could need HMLs for commercial or personal purposes:
Industrial Infrastructure
Chemical plants, petroleum refineries, open-pit mines, warehouses or manufacturing units may require HMLs to facilitate adequate light for production areas. Round-the-clock operations in such outdoor regions are impossible without a proper lighting facility.
Parking Lots
Commercial parking lots are usually enclosed areas that do not get adequate light throughout the day. To ensure there is enough space between two vehicles and reduce shadows between parked cars, HMLs are necessary.
Freight Terminals
HMLs can facilitate logistics activities in outdoor areas like seaports, airports, truck terminals, etc. Moreover, freight terminals with high piles of stacked cargo require high illumination to reduce shadows. Thus, HMLs can illuminate confined areas to facilitate loading and discharging equipment seamlessly.
Final Thoughts
Utkarsh India is one of the leading high mast pole manufacturers that facilitates the application of light illumination. With a clientele including Indian National Highway, Railway, Military Engineering Service, etc., we have proven to be the most reliable and trustable brand in India.
FAQs and their answers on CPVC pipes
CPVC pipes and fittings are widely used for hot and cold water applications in homes, high-rise apartments, hotels, hospitals, and offices. CPVC pipes have been relied on for decades for transporting potable water safely and hygienically. If you are planning to buy CPVC pipes, here are some frequently asked questions on CPVC pipes that you will find useful:
Question 1. What is a CPVC pipe?
It is a type of pipe made from chlorinated polyvinyl chloride. CPVC’s inherent chemical resistance and durability make it an ideal material for transporting water.
Question 2. Why is CPVC preferred over metal pipes?
CPVC pipes offer many advantages over metal pipes, and some of them include:
- Ideal for transporting potable water: As metal pipes corrode easily, they compromise water quality. The corrosion-resistant property of CPVC pipes makes them ideal for transporting potable water without affecting water quality.
- CPVC pipes are chemical resistant: Often, chlorine-based disinfectants are added to water to kill germs and microorganisms. Chlorine-based disinfectants can cause metal pipes to fail prematurely. However, there is no such worry with CPVC pipes as they are resistant to chemicals.
- CPVC pipes are cost-effective: Metal pipes are heavy and thus involve high transportation costs. CPVC pipes are lightweight and easy to install. Not just that, unlike metal pipes, CPVC pipes do not require regular maintenance. All these features make CPVC value for money.
Question 3. Are CPVC pipes good for plumbing?
Yes, CPVC pipes are ideal for plumbing applications. They are used for water mains for domestic and industrial use.
Question 4. Are CPVC pipes good for industrial use?
Yes, as CPVC pipes are corrosion resistant, they are used for carrying chemicals in sugar, paper, and distillery. They are also used for transporting salt water and other chemicals.
Question 5. What is the life of a CPVC pipe?
Good quality CPVC pipes can last for almost five decades, depending on the quality of the pipe and operating conditions.
Question 6. Which is the best quality of CPVC pipe?
If you are looking to buy the best quality CPVC pipes and fittings, explore Utkarsh CPVC pipes and fittings. Our CPVC pipes are known for their durability and resistance to corrosion, making them an excellent choice for both residential and industrial applications. Additionally, Utarksh CPVC pipes are easy to install and require little maintenance, making them a cost-effective option.
Some of the most notable benefits of Utkarsh CPVC pipes and fittings include:- Durability: Our CPVC pipes are designed to withstand wear and tear and exposure to harsh elements. This makes them an ideal option for both indoor and outdoor applications.
- Corrosion resistance: Our CPVC pipes are resistant to corrosion, making them an excellent choice for use in areas where water quality is a concern, such as well water systems.
- Leakproof: Our CPVC pipes and fittings are formed into one integrated system using solvent cement. When properly installed, they do not leak.
- Low maintenance: Our CPVC pipes require little maintenance, making them cost-effective for many homeowners and businesses. Additionally, our CPVC pipes are easy to install, which further reduces the overall cost of ownership.
Check these road safety tips for heavy vehicle drivers curated by one of the leading crash barrier manufacturers
Road safety is a critical issue for all drivers, but it is especially important for those who operate heavy vehicles. Due to their size and weight, heavy vehicles can cause serious damage. Accidents involving heavy vehicles are often severe and result in serious injuries and even fatalities. That is why heavy vehicle drivers need to follow all the necessary safety precautions while driving. As one of the leading crash barrier manufacturers, we share a few road safety tips for heavy vehicle drivers:
1. Heavy vehicle drivers must stick to speed limits
Heavy vehicle drivers must stick to the speed limit. Exceeding the speed limit is not only against the law but can also jeopardise the safety of the drivers and others on the road. As heavy vehicles need time and distance to come to a halt, it's important for drivers to drive within the speed limit. This becomes all the more important if the weather conditions are adverse. For instance, driving slowly on slippery roads can help heavy vehicle drivers avoid heavy braking and prevent ramming into other vehicles.
2. Heavy vehicle drivers must wear a safety belt while driving
Wearing a safety belt is important for all drivers. In case of an accident, wearing a seat belt can reduce the risk of a fatal accident. Heavy vehicle drivers must ensure that seat belts are secured properly. Seat belts that are loose or are not properly positioned can significantly increase the risk of injury, in case of an accident.
2. Drivers should keep a safe distance from other vehicles
Heavy vehicle drivers must keep a safe distance from other vehicles. This will give drivers enough time to stop if necessary and help them avoid any potential accidents.
3. Heavy vehicle drivers must not drink and drive
Drinking and driving is against the law. Alcohol impairs drivers’ judgement, reaction time and coordination. According to a government report, drunk driving is among the leading causes of road accidents in India.
4. Heavy vehicle drivers must maintain the vehicle in good condition
Heavy vehicle drivers must ensure that their vehicles are in good condition. This means regularly checking the tyres, brakes, lights, and other parts of the vehicle to ensure they are all in working order.
5. Practise defensive driving
Heavy vehicle drivers need to be extra vigilant on the roads. Defensive driving is a proactive approach to driving that anticipates hazards and reduces the risk of accidents. It involves being aware of the surroundings and anticipating what other road users might do.
Here are some defensive driving tips for heavy vehicle drivers:
- Heavy vehicle drivers must be aware of their blind spots. Make sure the driver checks mirrors regularly to know what's happening around them.
- They should leave plenty of space between their vehicles and others on the road. This way they will get space and time to apply brakes, when required.
- Drivers should always be ready to apply brakes if the traffic slows down or stops unexpectedly.
Are you an EPC contractor looking for leading crash barriers manufacturers? Check Utkarsh Metal Beam Crash Barriers
Crash barriers, also known as guardrails or roadside barriers, are installed along the edges of highways and other roads to prevent vehicles from colliding into other vehicles, buildings, dividers, or walls. Crash barriers are designed to absorb the impact of a collision and redirect errant vehicles back onto the roadway.
Utkarsh India is one of the leading crash barrier manufacturers in India. We manufacture quality metal beam crash barriers and components conforming to Indian, European American, and other international standards. We deal in all types of crash barriers such as W Beam Crash Barriers and Thrie Beam Crash Barriers. We also offer related components and anchorage systems. To know the crash barriers price, get a quote today.
FAQs and their answers on effective street lighting by one of the leading street light pole manufacturers in India
Be it in urban areas or rural areas, street lighting promotes security and enhances the quality of life by making roads, parking spots, and public places accessible in the late evening and night. If you are a contractor planning to buy street lights for your company, you may already have an idea of how selecting street lights requires time and effort. As one of the leading street light pole manufacturers in India, we have curated some of the most frequently asked questions and their answers on effective street lighting:
Question 1: What is the purpose of the street lights?
By illuminating parks, roads, and other public spaces, the risks of injuries and accidents can be reduced. Street lighting improves safety for drivers, riders, and pedestrians.
Question 2: What are the different factors to consider when buying street lighting?
Here are some important factors to consider when buying street lights:
- HID vs. LED: There are many different light bulbs available on the market, so it is important to choose one that is durable. LED bulbs are a popular choice for street lighting because they are energy-efficient and long-lasting.
- Durability: Street lights are outdoor lighting solutions. Ordinary street light poles often fail due to poor body construction. When buying streetlights, the body of the light can withstand adverse weather conditions. For instance, our street lights conform to BIS 875 Part III and ILE TR7 and can withstand wind speeds up to 300 km/hour.
- The area to be illuminated: When buying street lights, it is important to keep the end-user in mind. Knowing the width of the road, the distance between poles, and safety requirements can help make an informed choice.
Question 3: What are the features of an effective street lighting plan?
An effective street lighting plan integrates efficient lamp technologies, optimum pole placement, efficient light distribution, and aesthetics.
Question 4: What are the requirements for street lighting?
There are a number of requirements that must be met to ensure effective street lighting.
- First, the light source must be powerful enough to illuminate the area adequately.
- Second, the light must be properly distributed to illuminate the entire area evenly.
- Finally, the light must be properly shielded not to cause glare or light pollution.
Question 5: How many types of street light poles are there?
As one of the leading street light pole manufacturers in India, we offer the following types of street light poles.
- Conical pole: Conical street light poles are the most common type of street light pole. They are typically made from metal or concrete and have a tapered, cone-shaped design. The advantage of conical street light poles is that they are very strong and can withstand the speed of the wind up to 300km/hr.
- Polygonal/Octagonal Poles: Polygonal/Octagonal Poles are a type of street light pole that is characterised by their eight-sided shape. These poles are typically made from steel or concrete, and they are often used in areas where traditional round poles would be impractical or unsafe.
- Steel Tubular Poles: Steel tubular poles are a type of street light pole that is made out of steel tubing. These poles are generally used in urban areas and are often used to support high-powered lamps. Steel tubular poles are usually much taller than other street light poles, which helps increase the visibility of the area in which they are installed.
Question 6: Which are the best street light pole suppliers in India?
We are among the best street light pole suppliers in India. We offer a wide range of street lighting poles. We offer light poles for a wide range of applications. We offer lighting poles starting from 3 meters to any size as per customer specifications and design requirements. Our street lights come with external and internal hinges that ensure a better anti-vandalism system.
Useful insights on black mould from water leak curated by one of the leading CPVC pipe manufacturers in India
Black mould is a pervasive problem that can cause extensive damage to your property. If you have recently experienced a water leak, it's important to take measures to prevent the growth of black mould. Exposure to black mould not only damages furniture and furnishings but may also trigger allergies among those suffering from asthma or have a weakened immune system. As one of the leading CPVC pipe manufacturers in India, we share with you a few useful insights on black mould:
What is black mould?
Black mould is a type of fungus that can grow in damp and humid conditions. One of the most common causes of black mould is water leakage. There are different types of water leaks that can lead to growth of black mould. We will discuss them later in the blog.
Why black mould is problematic?
Black mould can cause serious health problems, especially for people with respiratory conditions or allergies. Black mould is often found in homes and buildings with poor ventilation and moisture control. If you think you have black mould in your home, it's important to have it removed by a professional.
When a person with asthma or a weakened immune system is exposed to black mould, he or she may experience a range of symptoms. These can include:
- Respiratory problems such as difficulty breathing, wheezing and coughing
- Eye irritation, such as redness, watering, and itchiness
- Skin irritation, such as rashes or hives
- Nose and throat irritation, such as a sore throat or runny nose
- Headache
- Fatigue
- Memory problems
- Concentration problems
- Mood changes, such as irritability or depression
Types of water leaks
There are three main types of water leaks:
1. Leaks from pipes or fittings
These leaks are usually caused by a break or crack in the pipe or fitting. These types of leaks can be difficult to detect, as they often occur in hidden or hard-to-reach places.
2. Leaks from appliances
Appliance leaks are usually caused by a problem with the appliance itself, such as a faulty gasket or seal. These types of leaks are usually easy to spot, as they often result in water pooling around the appliance.
3. Leaks from the building envelope (walls, roof, etc.)
Leaks from the building envelope are usually caused by a hole or crack in the exterior of the building. These types of leaks can be difficult to detect, as they often occur in hidden or hard-to-reach places.
Tips to prevent black mould
Water leaks can be a major problem in any home, causing extensive damage and mould growth. Fortunately, there are a few simple steps you can take to prevent water leaks from happening in the first place.
- Seal the leaks: One of the best ways to prevent water leaks is to make sure that all pipes and fixtures are properly sealed and caulked. Check for any cracks or gaps around pipes, fixtures, and other potential leak points, and seal them with caulk or another appropriate material.
- Signs of leaking water fixtures: It's also important to keep an eye on the condition of water fixtures and to get the repairs done as soon as possible. Keep an eye out for signs of leaks, such as water stains on walls or ceilings or puddles of water around fixtures. If you notice any of these, call a plumber to have the issue fixed.
- Keep an eye on your water bill: If your water bill has sudden spikes for no apparent reason, there's a good chance you have a leak somewhere in your home. It is best to call a plumber before water leaks cause extensive damage to your home.
Use leak-proof CPVC pipes and fittings in your home
As one of the leading CPVC pipe manufacturers in India, we offer a wide range of CPVC pipes and fittings that are designed to meet our customers' varied needs. Unlike ordinary pipes, our CPVC pipes do not leak or burst easily. Our CPVC pipes and fittings are easy to install, durable and are known for their features such as corrosion resistance, chemical resistance and weather resistance. Also, they are bacteria-proof and offer superior insulation.
Useful insights on agriculture water conservation by one of the leading agriculture pipes and fittings manufacturers
There are no two ways that water is a precious natural resource. At a time when the agricultural sector is facing challenges such as water scarcity, groundwater depletion, and water conservation becomes more of a necessity than a choice. By adopting water-saving practices, farmers can not only reduce their water usage but also promote sustainable farming. We, as one of the leading agriculture PVC pipes manufacturers, share with you some useful insights on agricultural water conservation:
1. Check for leaks and damage
Make sure the irrigation system is in a good condition. If there’s any leak or cracks, you will lose water before it reaches the crops. Irrigation pipes and fittings get damaged or blocked. Thoroughly checking them for leaks and repairing them can help reduce water waste.
Use our reliable agriculture PVC pipes and fittings for irrigation systems
If you are planning to upgrade your irrigation system, install our agriculture PVC pipes. Made using high-grade PVC materials, our PVC pipes and fittings are corrosion resistant, chemical resistant, and UV stabilized. Our agricultural pipes and fittings are known for their durability and high strength. They do not prematurely fail like ordinary pipes and fittings. Our agricultural PVC pipes play a vital role in large-scale agricultural facilities, making irrigation more efficient and sustainable. Even the small agricultural spaces and home gardens can be irrigated with our PVC pipes.
2. Use drip irrigation systems
Drip irrigation systems are an efficient way to deliver water directly to the roots of plants. This type of system could save a lot of water lost through evaporation if traditional sprinklers were used.
3. Mulch your plants
Mulching is the process of covering the soil around plants with material such as bark or straw. This helps to reduce evaporation and keeps the roots of plants cooler in hot weather.
4. Grow crops as per local weather conditions
All the crops that you grow are required to be ideal for your local climate. Plants that are native to your region will not require too much extra care and will thrive under local weather conditions. For instance, drought-tolerant plants are ideal for dry and arid climate conditions.
5. Rainwater harvesting
Rainwater harvesting is one of the effective ways to conserve water. It is simply the act of collecting rainwater. After collecting the rainwater, it is stored for reuse.
6. Irrigation scheduling
Scheduling irrigation is a critical part of water conservation for agriculture. By properly scheduling irrigation, farmers can reduce water usage while still maintaining crop production. There are several factors to consider when scheduling irrigation, including weather, soil type, and plant type. There are many websites and apps available that can help with accurate weather predictions. Based on these alerts, farmers can schedule irrigation and avoid excessive irrigation.
7. Water fields in the morning
When the mercury is rising, it is best to water your crops in the morning or in the evening. This avoids water loss from evapotranspiration Evaporation happens most in the midday sun.
Common building drainage problems: Insights for homeowners by one of the leading SWR pipes and fittings manufacturer
Problems related to drainage are expected for most homeowners. Drainage problems and issues can come in many forms, requiring different solutions. As one of the leading SWR pipes and fittings manufacturers, we share with you common drainage problems and their solutions that you as a homeowner will find helpful:
1. Blockages
Clogged drains, slow draining washbasins, and toilet bowls with poor draining functions are a few signs of blocked drainage. They are caused by hair, tissues, coffee grounds, fat, and other oil residues flushed inappropriately. Liquid cleaning solutions can help unclog drains. Applying suction and pressure with a plunger can also help unclog the drain. However, when these things do not work, it is best to call a plumber.
2. Broken or displaced joints
The ground movement, which can be caused by drainage repairs or ground instability, can cause damage or displacement in SWR (soil, water, and rainwater) pipes. These result in leaks and structural damage. Poor quality SWR pipes are more likely to get damaged easily.
The effective way to prevent leakage is to buy leak-free SWR pipes and fittings. Our SWR (Soil, Waste, and Rain) pipes and fittings come with Leak proof Gold Seal for better fitment. Manufactured with the highest degree of dimensional accuracy, our pipes are strong and rigid. Our ISI-certified pipes are corrosion resistant, chemical resistant, and come with leak-proof joints.
3. Fractures
Fractures are a common drainage problem, particularly in areas with high water tables. They can occur in any type of rock but are most common in sedimentary rocks such as sandstone and limestone. Fractures occur when the rock is subjected to stress, which can be caused by changes in temperature, pressure, or moisture content. The stress causes the rock to break, forming a fracture.
Fractures can be a problem for drainage because they can act as conduits for water. This can lead to increased water levels in the ground and may eventually cause problems with flooding. Fractures can also cause problems for foundations, walls, and other structures built on or into the ground.
4. Root Intrusions
Root intrusions are one of the most common drainage problems. They can occur in any drainage system but are most common in sewer lines. Root intrusions can cause blockages, leaks, and overflows.
Root intrusions are caused by tree roots growing into sewer lines. The roots are attracted to the moisture and nutrients in the sewer lines. Once the roots penetrate the sewer line, they can grow quickly and cause problems. Root intrusions can be prevented by regular maintenance of your sewer lines. Tree roots will not be able to penetrate a well-maintained sewer line.
5. Collapsed sections of pipe
A collapsed SWR (soil, waste, and rainwater) pipe may disallow the wastewater to flow, and it can cause leaking in your surrounding area. It raises some other problems like weakening the ground structure, promoting mould growth, and attracting pests such as mosquitoes, rats, and flies.
Check these industrial lighting safety tips by one of the leading high mast pole manufacturers in India
If you are designing and installing a new lighting system or retrofitting an old one, there are key factors you need to take into consideration. Lighting systems for industrial facilities is not as simple as turning a switch on and illuminating the workplace. There are many factors that need to be considered in terms of safety of those who will be working there. As one of the leading high mast pole manufacturers in India, we share with you some industrial lighting safety tips:
1. Make sure that the work area is well-lit. This will help the staff see potential hazards and avoid accidents.
2. Use the proper light for the job. Be sure to choose an industrial light that is appropriate for the task at hand.
3. Lights must be inspected regularly. They should be checked for any damage or wear and tear that could potentially cause an accident. Bulbs should not be changed bare hands as this can lead to accidental burns.
4. Reducing glare from lamps
- Select lamps with a lower colour temperature.
- Use diffusers or reflectors to reduce glare.
- Position lamps so that they do not shine directly into workers' eyes.
- Install shades or filters on lamps to reduce glare.
- Adjust the light output of lamps to reduce glare.
- Encourage workers to report any problems with glare from lamps.
- Regularly inspect lamps and lighting fixtures for signs of wear or damage.
- Replace any lamps or lighting fixtures that are not working properly.
5. Install GFCI (Ground-Fault Circuit Interrupters)
The GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan. It provides added protection against electrical shocks and electrocution by interrupting the flow of electricity in the event of a ground fault. While GFCI devices are not required by law, they are highly recommended for any outdoor lighting or industrial lighting installation.
When installing GFCI devices, it is important to carefully follow the manufacturer's instructions. Pay close attention to the ground fault circuit interrupter's rating and always use a device with a higher rating than the circuit it is protecting. It is also important to install GFCI devices in areas where there is a risk of shock or electrocution, such as near swimming pools, hot tubs, or in damp or wet locations.
6. Electrical maintenance work should be carried out with utmost caution. The main power supply should be shut off during electrical maintenance.
Note: Keep a first-aid kit nearby. In case of an accident, it's always good to have a first-aid kit close by. All employees who work with the lighting systems or are part of the electrical maintenance team should be trained in emergency first aid.
Looking for a high mast pole for your industrial space?
As one of the leading high mast pole manufacturers in India, Utkarsh India offers a wide range of products. Our high mast lighting poles are manufactured conforming to IS Standards. Our high mast lighting poles are available both in three point and two point suspension. Known for their durability, precise engineering, and easy installation, Our products are exported to countries such as Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. Our products undergo stringent quality checks to ensure that they meet international standards. We also offer customised solutions to our clients. To get a quote, fill in your details.
Check these Industrial Lighting Safety Tips by One of the Leading High Mast Pole Manufacturers in India
If you are designing and installing a new lighting system or retrofitting an old one, there are key factors you need to take into consideration. Lighting systems for industrial facilities is not as simple as turning a switch on and illuminating the workplace. There are many factors that need to be considered in terms of safety of those who will be working there. As one of the leading high mast pole manufacturers in India, we share with you some industrial lighting safety tips:
- Make sure that the work area is well-lit. This will help the staff see potential hazards and avoid accidents.
- Use the proper light for the job. Be sure to choose an industrial light that is appropriate for the task at hand.
- Lights must be inspected regularly. They should be checked for any damage or wear and tear that could potentially cause an accident. Bulbs should not be changed bare hands as this can lead to accidental burns.
- Reducing glare from lamps
- Select lamps with a lower colour temperature.
- Use diffusers or reflectors to reduce glare.
- Position lamps so that they do not shine directly into workers' eyes.
- Install shades or filters on lamps to reduce glare.
- Adjust the light output of lamps to reduce glare.
- Encourage workers to report any problems with glare from lamps.
- Regularly inspect lamps and lighting fixtures for signs of wear or damage.
- Replace any lamps or lighting fixtures that are not working properly.
- Install GFCI (Ground-Fault Circuit Interrupters)The GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan. It provides added protection against electrical shocks and electrocution by interrupting the flow of electricity in the event of a ground fault. While GFCI devices are not required by law, they are highly recommended for any outdoor lighting or industrial lighting installation.When installing GFCI devices, it is important to carefully follow the manufacturer's instructions. Pay close attention to the ground fault circuit interrupter's rating and always use a device with a higher rating than the circuit it is protecting. It is also important to install GFCI devices in areas where there is a risk of shock or electrocution, such as near swimming pools, hot tubs, or in damp or wet locations.
- Electrical maintenance work should be carried out with utmost caution. The main power supply should be shut off during electrical maintenance.
Note: Keep a first-aid kit nearby. In case of an accident, it's always good to have a first-aid kit close by. All employees who work with the lighting systems or are part of the electrical maintenance team should be trained in emergency first aid.
Looking for a high mast pole for your industrial space?
As one of the leading high mast pole manufacturers in India, Utkarsh India offers a wide range of products. Our high mast lighting poles are manufactured conforming to IS Standards. Our high mast lighting poles are available both in three point and two point suspension. Known for their durability, precise engineering, and easy installation, Our products are exported to countries such as Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. Our products undergo stringent quality checks to ensure that they meet international standards. We also offer customised solutions to our clients. To get a quote, fill in your details.
Key features to look for when selecting agriculture pipes and fittings
In India, agriculture is the primary source of livelihood for 58% of the population. For farmers, it is important to have access to an efficient water supply system for canaling, irrigation and sustaining livestock. Agricultural pipes and fittings play a key role in transporting water to the farms. These days, most farmers are using PVC agriculture pipes and fittings. As one of the reputed agriculture pipes and fittings manufacturers, we share with you key features to look for when selecting agriculture pipes and fittings:
1. Corrosion resistance and UV stabilised: Good quality agriculture pipes and fittings are corrosion resistant and are UV stabilised, making them ideal for different farming applications. These properties make PVC pipes long lasting and ideal for outdoor use.
2. Chemical resistance:
Good quality agriculture PVC pipes are chemical resistant and this makes them ideal for a wide range of applications. They can be used for carrying water, sewage, chemicals and other liquids. They do not degrade or lose their shape when exposed to pesticides and fertilisers.
3. High flow rate:
PVC pipes are a great option for agricultural applications because they have anti-scaling properties and smooth inner surface. Unlike ordinary metal pipes that scale and slow down the flow rate, PVC agriculture pipes and fittings have no chances of build-up and deposits. This allows for water to move smoothly through the system, which is essential for irrigation and other farming needs. This also means that they do not require frequent cleaning and maintenance.
5. Tough conditions:
Good agriculture PVC pipes and fittings can withstand tough operating conditions, making them ideal for underground and overground usage.
6. Easy to install:
Good quality agriculture pipes are easy to install and use. Ordinary pipes that are difficult to install can increase the cost of the project.
7. Multipurpose
Good quality agriculture pipes can be used for PVC sprinklers, drip irrigation, vertical garden and hydroponic garden. PVC pipes can be buried as deep as 10 inches and mounted above the ground. When used for creating hydroponic systems, PVC pipes can help farmers use less water than traditional methods of agriculture.
Looking for top quality agriculture pipes and fittings?
Utkarsh India’s agriculture pipes and fittings are ideal for lift irrigation systems and surface irrigation systems. Besides that, they can be used for portable water supply systems and rising main and distribution lines. Made from high grade PVC materials, our products are manufactured as per IS standards. The leak proof joints and the durability of our agriculture pipes and fittings can help make irrigation more water-efficient. We are a leading agriculture pipes and fittings manufacturer. Besides agriculture pipes and fittings, we also manufacture column riser pipes and SWR pipes and fittings. To know more about our products and their price, fill in the contact form and our experts will get in touch with you.
Check these facts on railway electrification in India curated by one of the leading manufacturers of railway electrification structures
It will not be wrong to say that the railways are the lifeline of our nation. It connects states and people from one end of the country to another. As one of the leading manufacturers of railway electrification structures, we have curated facts on railway electrification in India that you will find interesting:
- The first electric train ran from the Chhatrapati Shivaji Terminus to Kurla: The Chhatrapati Shivaji Terminus (CST), earlier called Victoria Terminus (VT), is a historic railway station as it is from here that India’s first electric train ran in February 1925. The Mumbai suburban section was electrified on 1500 Volt DC.
- The first electrically-operated railway service began in 1931: In 1931, Chennai (then Madras) got the first electrically operated rail service between Madras Beach and Tambaram.
- In 1957, India adopted the 25 kV AC system of electrification like the rest of the world: Railway electrification systems using 25 kV AC are used worldwide, especially for high-speed rail. However, at the time of Independence, India adopted 3000 Volt DC during the period of 1st Five year Plan. But later it was realised the 25 kV AC system was more economical. In 1957, Indian Railways adopted the 25 kV AC system of electrification as a standard. In 1960, the first section was electrified on the 25 kV AC system.
- Production of Electric locomotives got a boost: As the Indian railways were gradually adopting the 25 kV AC system, the production of electric locomotives was increased. In 1961, the first 1500 V DC electric locomotive was launched in Bombay Area (Mumbai).
- Indian Railways have electrified 52,247 Route kilometres (RKM) so far: It is interesting to note that when it comes to railway electrification, India has made great strides. By the second Five Year Plan, the country had completed electrification of 216 RKM (route kilometre) on 25 kV AC traction only. Today, the figure stands at 52,247 Route kilometres (RKM). This means, 80% of broad-gauge routes are electrified with 25 kV AC electric traction. The Indian railways aim to electrify the entire rail network by 2024.
In this journey of rapid railway electrification, Utkarsh India Limited has an important role to play. As a CORE PART I approved vendor, we manufacture and supply all types of railway electrification structures. We also offer customised structures. We also offer steel structures for railway electrification.
Why choose Utkarsh India for Railway Electrification?
As one of the leading manufacturers of railway electrification structures, we have two plants of 12.5 mtr Long Hot Dip Galvanising facility using Special high grade Zinc. We source raw materials from reputed brands such as SAIL and Hindustan Zinc. Our design department uses the latest hardware and ERP System.
6 useful insights on HDPE pipes
HDPE pipes are made of high-density polyethylene, which is a type of plastic known for its durability, strength and corrosion resistance. HDPE (High-density Polyethylene) fittings and pipes are widely used for industrial applications. Also, they are used for sewer piping systems and municipal and industrial water application. If you are planning to buy HDPE PLB duct pipe, here are some useful insights on HDPE pipes:
1. HDPE pipes are strong and durable: These pipes are made from HDPE - a type of plastic pipe that is known for its strength and durability. HDPE is a tough, resilient material that can withstand high pressure and temperatures. These are used in a variety of applications, including sewage, water supply and drainage. HDPE pipes are less likely to break or leak than other types of pipes, making them an ideal choice for residential and commercial applications.
2. Low operational and installation costs: As ordinary metal pipes corrode easily, they require frequent repairs. HDPE pipes do not corrode or rust. This means there is no need for frequent repairs and maintenance. Installation costs are also lower than metal pipes. As HDPE pipes are lightweight, the transportation cost is not too much. Also, there is no need for special tools to install HDPE pipes.
3. Corrosion and chemical resistance: As HDPE pipes are corrosion and chemical resistant, they are used for potable water supply systems and rising main and distribution lines. They are also suitable for lifting and surface irrigation systems.
4. Ideal for earthquake-prone areas: In comparison to ordinary pipes, HDPE pipes are flexible. They can be bent to a radius 25 times more than a normal pipe. This property of HDPE pipes makes them suitable to be installed in earth-quake-prone areas.
5. Leakpoorf joint: HDPE pipes and fittings are joined by heat, this results in a permanent leak free system. While ordinary pipes are susceptible to cracks, HDPE pipes offer trouble-free performance.
6. Environment friendly: HDPE pipes are environment friendly as they are non-toxic and recyclable. HDPE is recyclable. Instead of being sent to landfill sites, HDPE can be recycled to make pipes and fittings for non-pressure applications.
Looking for the best HDPE PLB duct pipes?
Utkarsh India is one of the leading HDPE duct pipe manufacturers. Our HDPE PLB duct pipes are made from UV-grade HDPE materials. Also, our products are made as per the TEC standards and various international standards. Moreover, they have superior resistance to mechanical damage.
Benefits of crash barriers
A crash barrier system is an effective way to ensure road safety, traffic control and reduce road fatality. It makes roads safer for motorists as well as pedestrians. It can be used as a centre line divider to segregate two opposing traffic flows and prevent cross-over collisions. It can also be installed on either side of the road to prevent vehicles from skidding off the road. There are many types of crash barriers, some of the most popular ones are:
- W Beam Crash Barriers: W Beam Crash Barriers are called so because they have a thick 'W' shaped beam rail element.
- Thrie Beam Crash Barriers: Thrie Beam Crash Barriers feature a triple wave shape beam rail. Compared to two-wave shape products, this design has a stronger construction and higher impact endurance.
Here are some advantages of crash barriers:
- Road safety: With accidents increasing alarmingly, road safety has become top priority for administration, infrastructure and EPC contractors. Proper crash barriers can help prevent accidents and help minimise the extent of risk and damage to vehicles and passengers in case an accident occurs.
Here’s how crash barriers ensure road safety:
- When installed along the median strip, a crash barrier prevents the vehicles from colliding.
- It protects the commuters from roadside obstacles or hazards such as boulders, large storm drains, water bodies and steep slopes.
- When installed on a bridge, crash barriers can help prevent pedestrians, trucks, buses and cyclists from rolling over the barrier and falling over the other side – be it roadway, river or a railroad below.
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- Road safety: With accidents increasing alarmingly,
road safety has become top priority for administration, infrastructure
and EPC contractors. Proper crash barriers can help prevent accidents
and help minimise the extent of risk and damage to vehicles and
passengers in case an accident occurs.
Here’s how crash barriers ensure road safety:
When installed along the median strip, a crash barrier prevents the vehicles from colliding.
It protects the commuters from roadside obstacles or hazards such as boulders, large storm drains, water bodies and steep slopes.
When installed on a bridge, crash barriers can help prevent pedestrians, trucks, buses and cyclists from rolling over the barrier and falling over the other side – be it roadway, river or a railroad below. - Help in minimising the impact of collisions: During a highway collision, vehicles tend to go sideways. In the absence of a crash barrier, the vehicles involved in the accidents can cross-over to the other side, putting other motorists in danger. If it’s a bridge, the vehicle can fall off it and lead to fatal accidents. However, when the vehicle hits the crash barrier the vehicle gets redirected back onto the road. A crash barrier absorbs the impact energy, reducing the extent of damage.
- Streamline traffic: When installed along the median strip, it prevents motorists from taking wrong lanes, thereby streamlining traffic and reducing chances of traffic congestion.
- Prevent accidents at night: As crash barriers have reflectors on them, this makes them easy to notice during the night. They are effective in avoiding accidents and preventing vehicles from going off the road in the dark.
- Little or no upkeep: Metal crash barriers withstand high impacts easily and yet require very less maintenance, especially when compared to other road safety barriers.
Looking for crash barrier suppliers for your project?
Explore Utkarsh Metal Beam Crash Barriers. Manufactured and tested conforming to international standards, our metal crash barriers are durable and long lasting. Our metal crash barriers are hot-dip galvanised for longer life. As one of the leading crash barrier suppliers, we are a one-stop shop for all components and anchorage systems. We deliver all over India.
FAQs on high mast pole
Utkarsh high mast poles are used extensively for lighting projects and power distribution in India and countries such as Qatar, Nepal, Rwanda and Oman. They are used for roadways, ports and industrial area lighting. If you are a contractor looking for high mast poles, here are some useful FAQs on Utkarsh high mast pole that will help you make an informed decision:
Question 1: What is the height of a high mast pole?
High mast poles can be of 40 feet to 150 feet, depending on the application. Utkarsh high mast pole lighting systems can be customised as per client specifications.
Question 2: What wind speed can a high mast pole withstand?
Standard masts are suitable for wind speeds of 180 kms/hour. Manufactured conforming to IS Standards, Utkarsh high mast poles can withstand wind speed as per IS 875 (P-3):2015 and can be customised to withstand wind speed up to 300 kmph.
Question 3: What are the different types of high mast poles?
Some of the common types of high mast poles are:
- Stadium Mast: They are installed in stadiums, fields and playgrounds for adequate lighting.
- Signage mast: These mast poles hold signage at retail stores and other such commercial establishments.
- Solar Mast: Solar high mast provides light to an area using solar energy.
- High mast lighting poles: It is a type of pole that has a light fixture fixed at the top. They can illuminate large areas such as ports, railways, lanes, docking stations, shipping areas and large parking spaces.
Question 4: What are the factors to consider when buying a high mast pole?
Choosing a high mast pole for a project is an important decision. Therefore, you must keep in some important factors such as:
- Wind load capacity: Standard masts are suitable for wind speeds of 180 kms/hour. However, for coastal locations, the mast pole must be able to withstand 225 kmph. Our mast poles can be customised up to 300 kmph.
- Pole height: High mast poles are in various sizes and heights. An engineer must conduct a proper survey to know what is the ideal specifications needed for application.
- Mount: High mast poles come with various types of mounts such as direct installation, slip fitter mount, adjustable mount, and universal mount. Choose the kind of mounts that are used according to the application.
Question 5: Why buy Utkarsh high mast pole?
We are among the preferred high mast pole suppliers for Indian Railway, Port Trust, National Highway and MCDs. We offer a wide range of high mast lighting poles that can be customised as per client needs. Utkarsh mast poles are passed through various testings to adhere to expected requirements and standards. We also provide safety locking rope. Structural design of all orders are checked before production. Utkarsh high mast pole lighting systems can be customised as per client specifications.
How to select a column riser pipe manufacturer?
Column riser pipes are mainly used for submersible pumps. At the time of buying column riser pipes, it’s important to choose a reputed manufacturer. Selecting poor quality column riser pipes can cost you dearly in terms of repairs and maintenance. In worst scenarios, plumbing leakages can damage the property. Here we share with you a few tips to choose the right column riser pipe manufacturer:
- Take a look at the past history: When you are selecting a column riser pipe manufacturer, it’s important to do your research. A little bit of homework can help you in the long run. Visit the different manufactures’ websites and read the customer testimonials. The credibility and history of a pipe manufacturer can indicate what to expect.
- Know the end application: Before you shortlist manufacturers, it is important that you figure out the product specifications. Some manufacturers may have all types of column riser pipes while others may specialise in a particular type. We, at Utkarsh India, manufacture Column Pipes that are ideal for submersible pumps. Utkarsh Column riser pipe is designed with square threads to provide better fitment /re-fitment.
- Check about quality assurance: It can be quite tempting to select the column rise pipe manufacturer that quotes the lowest price. But making your decisions based on this factor may not work for you in the long run. You have to consider different factors. We’ll briefly discuss some:
- Find out what kind of raw materials they use and from where do they source the material.
- Find out whether the manufacturer has in-house testing facilities or not.
- Another important factor to check is the product certification - check whether the selected column riser pipe manufacturers have certifications from different monitoring agencies. It goes without saying that products that undergo several evaluations and tests before they are certified by reputed regulatory agencies are reliable.
- Select a manufacturer with sizable production capacity: If the scale of your project is big, make sure that the manufacturing company you choose can match your needs. Check the production capacity of the manufacturer. Ask them about the minimum and maximum scale of order.
- Make sure the pipes are easy to install and use: At the time of selecting a column riser pipe manufacturer, make sure that the products they offer are not only of superior quality but also easy to install. Pipes with a difficult installation process can increase the cost of the project.
- Ensure the manufacturer doesn’t use lead: Good column riser manufacturers do not use lead, making the pipes safe to use. Lead contamination is a serious problem and in many countries the use of lead in water pipes has been prohibited. Utkarsh Column riser pipe pipes are not only lead free but are also made from virgin raw materials and are bacteria proof. As uPVC is immune to galvanic and electrolytic erosion, our pipes do not affect or contaminate water that is being transported.
Find a trusted partner in Utkarsh India, a leading column riser pipe manufacturer
Utkarsh Column riser pipes are made with special imported additives. Heavy duty sealing rings ensure absorption of pump vibration and leak proof joints. To know more, fill in the contact form.
Telecom tower safety and maintenance tips by a leading supplier of engineering products
Be it radio, mobile phones or landline phones, telecommunications towers ensure smooth connectivity. They are the backbone of a communication system. Such critical assets need routine inspection and proper maintenance. As one of the leading suppliers of engineering products, we share with you some useful telecom tower safety and maintenance tips:
1. Trained technicians should maintain towers:
Employees maintaining the telecom towers should be well-trained. They must receive adequate training where they will learn about the safety risks and hazards involved in maintaining telecom towers and preventive steps that can be taken.
2. All the equipment must be inspected before use
Telecom maintenance employees should have access to all the required equipment such as pole climbers, body belts, positioning straps, adjustable positioning lanyards and safety harness. Before maintenance work is started, the condition of these tools must be inspected properly.
3. The surrounding area must be kept clean clear of debris:
It's important to keep the surrounding area of the tower clear of debris. Not only does this help prevent accidents, but it also helps keep the tower itself clean and free of potential hazards. One way to do this is to create a buffer zone around the tower. This can be done by clearing a space of at least 10 feet around the base of the tower. This will help ensure that any debris that falls from the tower will not land on people or property.
4. The tower should be properly grounded:
Telecom tower grounding is essential for two reasons: safety and performance. A properly grounded tower provides a safe electrical environment for both workers and equipment. It also helps ensure that the equipment works as intended. There are a few different ways to ground a telecom tower. The most common method is to use ground rods. Ground rods are driven into the ground and provide a good electrical connection to the earth.
5. Maintenance should be avoided during extreme weather conditions:
Severe weather conditions are serious safety risks, so it's important to be proactive in monitoring the forecast and taking steps to ensure the maintenance staff’s safety.
When severe weather is in the forecast, take the following steps:
- Avoid scheduling maintenance work during severe weather conditions.
- If the workers must work on a tower during severe weather, extra precautions must be taken to ensure their safety.
Looking for a leading supplier of engineering products?
As a leading supplier of engineering products, Utkarsh India offers 9 M Roof Top Tower to 60 M Ground Based Tower (Lattice, tubular and hybrid). We have highly-experienced and well-trained personnel with in-depth technical expertise. Our towers are made in state-of-the-art fabrication facilities integrated with CNC Line and semi-automatic machines.
Useful insights on wireless telecommunications by a telecom tower manufacturer
Radio, television broadcasting, mobile phone communication, global position systems (GPS) and WiFi are all examples of wireless telecommunications. Wireless technology enables voice and data transmission without wires. From telegraph to Wi-Fi, wireless telecommunications technology has come a long way. As a leading telecom tower manufacturer, we share with you some useful insights on wireless telecommunications:
The first wireless conversation took place in 1880: Much before the invention of transmitter and telegraph, the first wireless telephone conversation took place in 1880 between Alexander Graham Bell and Charles Sumner Tainter who together invented the photophone, a telephone that sent audio over a beam of light.
- A radio transmitter used the Morse code: The first wireless transmitters used the Morse Code or other coded signals to communicate. Later, it became possible to transmit voices and music via wireless. Around the 1920s, the word ‘radio’ replaced the term wireless telegraphy.
- Modern wireless technology is concerned with data transmission: Modern wireless technology enables data to be communicated over distances without the need for a physical wire.
- Types of wireless networks: There are multiple types of wireless networks that are used for communication. Here are the different types of wireless networks:
- Metropolitan wireless network (MWN): It is a network that covers a bigger area than a single building local area network (LAN). Located in a single geographic area, it is smaller than a wide area network (WAN). It provides access to users across a given geography.
- Wireless local area network (WLAN). A WLAN links devices in a particular local area such as home, school, computer laboratory, campus or office building.
- Wireless personal area network (WPAN): A WPAN links devices over short range. For instance, it connects phones to bluetooth and connects devices such as keyboards, mouse and headphones to a laptop.
- Wireless wide area network (WWAN). It uses mobile telecommunication cellular network technologies to transfer data.
- Types of cellular networks: There are several types of cellular networks used to enable data and voice communications with smartphones. The two primary types are: GSM and CDMA. The primary difference between the two is GSM supports transmitting data and voice both at once, but CDMA doesn’t. Also, in GSM, the customer information is put on a SIM card which can be moved to a new mobile device. Whereas only mobile phones from a set of companies can be used with a CDMA network.
- Difference between Wi-Fi and wireless telecommunication technology: Wi-Fi is a sub-category of wireless technology.
About Utkarsh India Limited
Utkarsh India Limited is a leading telecom tower manufacturer. Our telecom towers are designed as per IS 2062:2011 & IS E-250 and E-350. We have four plants of 12.5Mtr long hot dip galvanizing facility and we use special high grade zinc. To know the telecom tower price, fill in the quote form.
Common Causes of Road Accidents: Useful Insights by One of the Leading Crash Barrier Suppliers
Road accidents are one of the leading causes of death worldwide. According to the World Health Organisation, every year almost 1.3 million people are killed in road crashes. Despite advancements in vehicle technology, car accidents still happen. As one of the leading crash barrier suppliers, we have listed some common causes of road accidents:
1. Distracted driving:
Distracted driving is one of the common causes of road accidents. Motorists often get distracted when they drive while answering a phone call or eating or fidgeting with the vehicle’s controls. Even daydreaming can be a form of distracted driving. Distraction takes a motorist’s focus off the road , reducing reaction time.
2. Over speeding:
A vehicle moving at a high speed will have a greater impact during an accident, leading to severe injuries. When a motorist is driving at high speed, the ability to judge the hazards on the road gets reduced.
3. Intoxicated driving:
Consuming alcohol or drugs can lead to serious accidents as it impairs a person's ability to drive safely. Motorists who drive in an inebriated state have to pay significant fines, lose their licence and face higher insurance costs.
5. Driving in low-light conditions:
It can be risky driving at night when there are no street lights. With low-light conditions, It can be difficult to notice certain things such as speed breakers, curves on the roads and potholes. The motorist has to be more aware of the surroundings while driving at night.
6. Breaking traffic rules:
There is no question that breaking traffic rules is one of the causes of accidents on our roads. By speeding, running red lights, or failing to yield the right of way, motorists are putting themselves and others at risk. And all too often, these careless mistakes result in serious injuries.
7. Animal crossing:
It is a common sight to see stray animals on the city roads, streets and even on highways. Most accidents involving stray animals occur either due to poor light conditions when motorists cannot see the animal or when the animal suddenly comes in front of the vehicle.
How can a steel crash barrier reduce road accidents?
Metal beam crash barriers play an important role in reducing road accidents. They make roads safer for motorists as well as pedestrians. When used as a centre line divider, they prevent cross-over collisions. They also prevent the vehicles from skidding off the road.
Looking for reputed crash barrier suppliers?
If you are an infrastructure and EPA contractor who is looking for crash barrier suppliers, explore Utkarsh India crash barriers. We manufacture the crash barriers with the finest quality raw materials from leading trusted brands such as TATA, SAIL and Hindustan Zinc. Our metal beam crash barriers and components conforming to international standards. We supply different types of crash barriers such as Thrie Beam Crash Barriers, W Beam Crash Barriers and associated components.
FAQs on Railway Electrification
There are no two ways that the Indian Railways is the lifeline of the country. For inter-state movement, it remains the principal mode of transportation for passengers and freight. As of today, 80% of broad-gauge routes have been electrified. By 2024, the Indian railways aim to electrify the entire rail network. If you are looking for railway electrification structures, here are some FAQs on railway electrification that you may find interesting and useful:
Question 1: When did railway electrification start in India?
Railway electrification started in February 1925. The first electric train ran from Bombay VT to Kurla Harbour.
Question 2: Why was railway electrification started?
Electrification is being done to reduce the nation’s dependence on petroleum-based energy. Moreover, electrification is environmentally friendly, pollution-free and energy efficient. It is an excellent alternative to fossil fuels as a source of energy.
Question 3: How many railways have been electrified in India?
In 2020-21, Indian Railways electrified 6,015 route km, the highest ever. So far, 64,689 route km have been electrified.
Question 4: Which zone of the railway is fully electrified?
Kolkata Metro, West Central Railway and East Coast Railway have been fully electrified.
Question 5: What are the different systems of railway electrification?
Three main systems of railway electrification are as follows:
- Direct Current (DC) electrification system
- Alternating Current (AC) electrification system
- Composite system.
Railway electrification systems use 25 kV AC worldwide, especially for high-speed rail. At the time of Independence, India adopted 3000 Volt DC. However, later on, realising the benefits of the 25 kV AC system, it switched to it.
In 1957, Indian Railways adopted the 25 kV AC system of electrification as a standard.
Question 6: Which country has a fully electrified railway?
Switzerland was the first country in the world to have a fully electrified railway. The other country to achieve this feat is Armenia. China has so far electrified 70% of its railway network. There are many countries where no railway electrification is done at all.
Question 7: How does railway electrification work?
Electricity is generated in power stations, transmitted to the railway network and then distributed to the trains. Power is supplied to moving trains with the help of overhead lines or a third rail which is mounted at track level.
Question 8: Which company does electrification of Indian Railways?
The Central Organization for Railway Electrification (CORE) along with other organisations are responsible for planning the electrification of broad-gauge network routes. The CORE is a unit of Indian Railways. The CORE aims to achieve 100% railway electrification work by December 2023.
Utkarsh India Limited is a CORE PART I approved vendor, we manufacture and supply all types of railway electrification structures such as portals, beams and OHE mast for railway electrification. We also offer customised structures. We also offer steel structures for railway electrification. We source raw materials from reputed brands such as SAIL and Hindustan Zinc. Our design department uses the latest hardware and ERP System.
Faqs on Street Lighting Answered by a Street Light Manufacturer in India
Be it big cities, small towns or villages, street fighting is essential everywhere. Street lighting makes the roads safer for motorists, pedestrians and others. Besides promoting safety, it also increases the quality of life by extending the day. If you are an infrastructure and EPC contractor planning to buy, here we, as a reputed street light manufacturer in India, have curated some FAQs on street lighting and their answers that you will find useful:
Question 1: Which type of lighting is used for street lights?
High Pressure Sodium (HPS) lamps are the most commonly used bulbs for street lighting. They produce white light and are preferred because they are low maintenance. Metal halide light bulbs are also popular as they emit true white light. This makes it suitable for sports fields and stadiums. HPS and metal halide lamps are more preferred over mercury lamps as the latter is hazardous.
Question 2: Are all street lights the same height?
The street lamp’s height is usually 6 meters, 8 meters, 10 meters, 12 meters, or 15 meters. The street light height is decided by the breadth of the road surface.
As one of the reputed street lamp post suppliers, we can custom-engineer street and road lighting solutions of different styles, heights and materials to meet your specific requirement.
Question 3: What are the factors that determine the height of the street light poles?
Here are some factors that need to be considered when determining the height of street light poles:
- Width of the road: The width of the area illuminated is equal to the height of the street light. A road that is 5 meters wide needs a 5 meters high pole.
- Vehicle density: The lamp's height is also decided by the vehicle density on the road and the kind of vehicle passing. For heavy vehicle routes, high-end street lights are needed. For light vehicle routes, low-level street lights are installed.
- Spacing between street lights: The distance between street light poles should be 3-4 times the height of the poles.
Question 4: How to choose a street light?
When selecting a street light, consider the following options:
- Mounts: Street lights are available in different mounts such as pole mounted fixtures and slipfitter and trunnion mount models.
- Lumens: The more lumens, the brighter the light source is. You should consider how much light you need for the end use.
- Wattage : Wattage is the measure of how much energy a bulb consumes. Energy-efficient bulbs such as LED lamps use less energy to give off the same amount of brightness (lumens). As LED lamps are brighter and consume less energy, they are often preferred over incandescent and fluorescent lamps.
- Durability: Street lights are often exposed to extreme weather conditions, and, therefore, it is important to select on the basis of wind testing rating.
Looking for street lamp post suppliers?
As one of the reputed street lamp post suppliers, we offer a wide range of standard and custom-engineered street and road lighting solutions such as light poles, steel tubular poles, high mast light towers and lamp posts. The masts are hot dip galvanized for long-lasting life. Our products have a minimum design life of 25 years.
How Businesses can Promote Safe Driving: Useful Insights by a Road Safety Crash Barriers Manufacturer
Businesses where workers spend time behind the wheel as part of their job, driver safety should be the top priority. The loss of human lives and the financial and reputational costs of motor vehicle accidents are too high to be ignored. As a reputed road safety crash barriers manufacturer, we share strategies how businesses can promote safe driving:
- Have a clear policy on what is safe driving
To promote safe driving at the facility, businesses need to give their employees a reference point on what safe driving is. This document should be detailed and should be kept up-to-date. All employees should have access to this document so that they can refer to it from time to time. The document should define the speed limit. It should also set a realistic goal for the number of miles that a driver can drive safely each day. It should tell in detail how drivers can reduce stress by planning the route ahead of time.
- Reward good driving
Driver safety programmes have to go beyond flagging risks and issues and communicating these to drivers. Rewarding the employees ensures that they are happy and engaged drivers. By rewarding good driving a culture of safety will be built in the organisation.
- Disciplinary action for driving infractions
Just like good drivers should be rewarded, have a disciplinary action plan to address the problem of preventable work-related accidents. Employees will be more likely to adhere to the safety guidelines if they know there will be a consequence if they don’t.
- Proper vehicle maintenance and
Vehicles that are not well-maintained are more prone to accidents. Businesses must make sure all their vehicles are maintained.
- Make driver training an ongoing part of safety programmes
Motor vehicle training should be an off-one training. After initial driving safety training, there should be regular training to sessions to reiterate standard safety procedures such as wearing seatbelts, and avoiding distractions such as talking on the phone, adjusting the radio or other controls, eating or drinking.
- Reduce driver fatigue
One of the most common causes of work-related driving accidents is driver fatigue. Businesses must ensure that they have adequate staff. The work should be scheduled in such a way that the drivers are well-rested before there’s change in shifts.
- Carry background checks before hiring drivers
Before hiring a driver, businesses must make sure to check their driving record. There should be regular checks on the drivers’ performance and feedback should be shared with them.
Looking for crash barrier suppliers for your project?
Metal crash barriers and pedestrian safety barriers ensure safety of motorists and pedestrians on the road. When used as a centre line divider to segregate two opposing traffic flows, they prevent cross-over collisions. Utkarsh Metal Beam Crash Barriers are manufactured and tested conforming to international standards. They are hot-dip galvanised for longer life. As one of the leading crash barrier suppliers, we are a one-stop shop for all components and anchorage systems. We deliver all over India.Insights on Creating Vibrant Public Spaces by a Designer Street Light Supplier
Public spaces are a part of the culture of a city. They provide people opportunities to come together and engage as a community. However, for public places to promote a sense of inclusiveness they must be designed as per the growing needs of the city as well as the local culture. As a reputed designer light supplier, we share with you useful insights on creating vibrant public spaces
- Keep it simple and adaptable
When you are in the initial stages of your project it is important to keep the design of the public space simple and adaptable. The reason being public spaces are always evolving. For instance, In Indian metro cities since the metro train has come the public life is getting more centered around transit routes and metro stations. Therefore, a good design should be one that can be later on changed. - Make it inclusive for everyone
A good public space should not just be welcoming and aesthetically pleasing but it should be accessible to all. This means public space should be designed in a way that it is safe and finding the way around isn’t difficult. Pavements and signages should be there to improve accessibility. A good public place enables everyone, including people with physical disabilities, to move around the city safely. - Create multi-use spaces
Spaces function differently at different times of the day. Public spaces can be designed in such a way that they can be used in multiple ways at different times of the day. For instance, a city square can integrate the market, culture and food. It can be used by retailers and food vendors to do their business and at the same time, artists can use it to showcase their talent. Skyline, pathways with sitting arrangements, parks and cultural centres are some vibrant public spaces. - Install designer street lights
Although the primary purpose of street lights at night is to provide illumination for security and safety, street lights are an important part of the character of the city. Illuminating the city squares, archways and areas outside retail stores calls attention to the uniqueness of a place. This brings a sense of drama to the experience of being in such places. - Choose durable and simple materials
When you choose materials for designing public spaces, they should be defined by the simplicity of design and layout as well as quality. To choose appropriate materials, you must bear the following things in mind:
- Choose materials that have a lower carbon footprint. As public spaces are high-traffic areas, use materials that can be replaced easily.
- To focus on quality and cost, chalk out a detailed plan.
- Make sure that material is chosen keeping design and aesthetics in mind.
Looking for designer street lights and solar street light poles for your project?
We, at Utkarsh India, offer designer lighting solutions that not only illuminate the area but also elevate the overall aesthetic appeal by magnifying the beauty of the landscape. Our designer lighting solutions poles are hot dip and come with decorative embellishments. Our wide range of street lighting solutions includes solar street light poles, steel tubular poles and high masts.Interesting Facts on the Largest Power Outages in History
In today’s time, when electricity has become an indispensable part of life, it’s hard to imagine a day without television, internet, fridge, microwave or air conditioning. Although power outages in most parts of the world are for a few hours, there are incidents of largest power outages in history that have left millions of people without electricity for days and even months. As one of reputed electricity distribution structure manufacturer, we share with some of the largest power outages in history:
- Brazil, 1999: In 1999 Brazil saw the worst blackout. It started on March 11 and left people without electricity for almost 103 days. In São Paulo, the city's tunnels were closed to prevent robberies. Over 60,000 people were on Rio's subway when lights went out.
- Auckland, 1998: In one of the worst power outages in history, people in Auckland suffered five weeks of blackouts after the failure of the main underground cables. The five-week blackout began on February 19. It left nearly 6,000 people without electricity. Many people moved to other parts of the city to find alternative accommodation. Many businesses had to allow work from home for their employees or they relocated offices in the suburbs. Generators were brought in from around the country to power essential services and some businesses.
- New York, 1977: Often called the city that never sleeps, New York has experienced several power large-scale outages . On July 13, 1977, 9 million residents of New York were left without electricity for almost 24 hours. The incident also led to looting, robberies and vandalism. Most TV stations remained off the air the next day except a few which relied on diesel-fueled generators. They resumed their broadcasts only for a short while.
- India, 2012: Nearly 22 states were hit by power cuts, along with New Delhi, when three of the five electricity grids failed. The blackouts affected almost 670 million people. The blackout led to traffic jams in all major cities. Surgical operations had to be put on hold across the country. In West Bengal, hundreds of miners were left trapped for hours. The first blackout took place on July 30 and another one the very next day. It took over 15 hours to resume the 80% service.
- Italy, 2003: The country witnessed a serious power outage on September 28, 2003. Around 110 trains were reported to have been brought to a halt across the country, trapping thousands of people. People suffered a blackout from 3 hours to 12 hours, depending on their location. Only the island of Sardinia escaped the power cut.
Looking at all the above blackouts, it would not be wrong to say that an efficient electricity distribution network is the backbone of the country’s daily functioning. Failure of power transmission structures can bring life to a halt. Therefore, proper structures are necessary for Multi Circuit Power Transmission. We, at Utkarsh India, offer single circuit, double circuit, multi circuit towers suitable for twin, quad and hex conductors.
Water and Industrial Use: Check these Faqs Answered by One of the Leading HDPE Pipe Manufacturers
Water is one of the most important resources that industries across all sectors need. It is used in every step of the manufacturing and production processes. Food, paper, chemicals and refined petroleum are some of the most water-intensive industries.
As one of the leading HDPE pipe manufacturers, here we share you with some of the FAQs and their answers on water and industrial use:
Question 1: What are some industrial uses of water?
The most common industrial uses of water are:
- In industries, water is used for cooling machinery or equipment. . Heat removed from one medium is transferred to another medium, or process fluid.
- Water is also used as a raw material in many industries, such as textile manufacturing and food processing.
- Water plays an important role in energy production, both through hydroelectric power plants and thermal power plants.
- Water is also used for a variety of transportation needs, such as shipping and irrigation.
Question 2: What kind of water is used for industrial purposes?
Most industries tend to use mainly freshwater, as salt water is unsuitable for most industrial applications because it corrodes the machinery’s metal parts
Question 3: Why HDPE Pipes are used for industrial applications?
Water is a raw material used in high quantities in many industries, from extraction activities to refineries. HDPE pipes are used for carrying water and some other low-temperature liquids. Here are some of the features of HDPE pipes, which make them an ideal choice for industrial applications:
- Corrosion and chemical resistance: Corrosion resistance is one of the best qualities of HDPE pipes. It offers excellent corrosion resistance to acids, features, salts and bases and remains unaffected by bacteria and fungi. This is why our HDPE pipes can carry wastewater, slurries, chemicals, hazardous wastes, and compressed gases, making them ideal for various industrial applications.
- Easy to install and handle: HDPE pipes are easy to install because their density is lesser than steel. During the time of installation of HDPE pipes, they do not demand heavy lifting equipment. Also, these pipes are flexible and can be bent easily.
- Low installation costs: HDPE pipes need fewer fittings and can be welded into a leak-free piping system. HDPE pipes involve lower installation costs and labour expenses.
Question4: Are HDPE pipes safe for use in potable water applications?
Yes, HDPE pipes are ideal for potable water. Our HDPE pipes meet IS 4427 standards for potable water.
Question 5: Can HDPE be used for the agricultural sector?
Yes, opting for an HDPE pipe for agriculture is a good idea. HDPE pipes are becoming increasingly popular in the agricultural sector due to their many benefits:
- HDPE pipes are deductible: Unlike ordinary plastic pipes, HDPE pipes can handle recurring surges of water flow.
- HDPE pipes are leak-proof: HDPE pipes can be joined by heat, giving a leak-proof plumbing system.
- HDPE pipes have good bendability: HDPE can be bent on site to a radius 25 more than a normal pipe. This makes it ideal for rough terrains.
Question: 7Which are the best HDPE pipe manufacturers?
We, at Utkarsh India, manufacture high-quality HDPE pipes. Our pipes are ideal for agricultural applications. They can also be used in municipal, industrial, mining and landfill applications. It has been tested and proven effective for surface, above ground and floating applications.Tips for substation safety: useful insights by a manufacturer of power distribution structures
A substation is an invaluable part of an electrical generation, transmission and
distribution system. Its primary function is to transform voltage from low to
high and from high to low, but it also performs a number of other important
functions. Transmission substations step down high-voltage power and pass it on
to distribution sub-stations, where the voltage is further reduced suitably
before being supplied to different types of consumers. Substations are also
used to route power to different destinations, such as factories or homes. As a
manufacturer of transmission and
distribution of electrical power structures, we share with you tips for substation safety:
1. Securing perimeter area:
Perimeter
security is critical to the safety and well-being of any site or facility.
Installing a fence is one of the most effective ways to deter trespassers and
protect against potential hazards. There are a variety of fence materials
available, each with its own advantages. Metallic fences are strong and durable
but can be expensive. Non-metallic fences are less costly but may not provide
as much security. Warning signs should be posted on all fences to deter
would-be trespassers and ensure that everyone is aware of the potential
dangers. Regular maintenance is also essential to keep fences in good repair
and prevent washouts or other damage. By taking these simple steps, you can
help minimize safety threats from the outside environment.
2. Restricting or prohibiting visitor access:
Substations
are critical components of the power grid and they must be treated with care.
Visitors can pose a serious safety hazard, as they may not be familiar with the
equipment or the dangers involved. To prevent accidents, it is best to either
restrict or prohibit visitors from entering substations. If it is absolutely
necessary to allow visitors, they should be accompanied by experienced personnel
and given proper safety gear.
3. Monitoring/ guiding vehicular traffic:
Monitoring
and guiding vehicles that enter substations are critical to preventing
accidents. Clearance between the roof of the vehicle and overhead lines must be
ensured, as well as between the vehicle and elevated equipment within the
substation. Drivers must be proactive in ensuring safe navigation.
Additionally, mobile hoisting equipment and cranes must be supervised and
controlled by substation personnel.
4. Providing PPEs:
Working in
a substation can be quite dangerous. That's why Personal Protective Equipment
(PPE) should be provided to all workers.
Workers
should weararc-rated and flame retardant clothing, shields, gloves, face masks,
hard hats, safety glasses and insulated footwear while working in a substation,
especially when they are exposed to live electrical parts are all essential
parts of the PPE made available for workers. The infrastructure must also be
equipped with gas detectors, scaffoldings and rescue equipment to assure the
safety of everyone.
5. Securing battery stores:
Battery
storage rooms are sources of chemical hazards and should be secured with
authorized access. Following these tips can help keep people safe when working
with or near battery storage rooms:
â— Ensure the room is
well-ventilated and equipped with a ventilation system that exhausts to the
outside.
â— Regularly inspect batteries for
damage, leaks or other irregularities.
â— Make sure only authorized
personnel have access to the storage room.
â— Post signs prohibiting smoking,
open flames or electrical sparks in the area.
â— Use proper personal protective
equipment when working with batteries, including gloves, safety goggles and a
face shield.
Looking for reputed electricity distribution network structures?
We, at
Utkarsh India, offer single circuit, double circuit, multi circuit towers.
These high quality electricity
distribution network structures are important for an effective power
distribution system. For more information about our electrical distribution
network structures, feel free to contact us.
5 things that drivers should never do on highways
For many, there’s nothing like hitting the open roads on a highway. But driving on the highway can be dangerous as driving on the local roads isn’t the same as driving on the interstate roads. Moreover, in India, road conditions can be unpredictable. Therefore, drivers must be even more cautious while driving on highways. As one of the reputed highway crash barriers manufacturers we share with 5 things that drivers should never do on highways:
1.
Not staying within speed limits
Speed
is one of the most common reasons for accidents on highways. It is easier to maintain
high speeds on highways because roads are wider and traffic is generally light.
However, driving at a high speed can be dangerous especially on highways that
have many curves. It is for this reason there are set speed limits for
highways. Drivers should stay within the set speed limit even when the roads
are empty.
Note: Drivers must assess the road conditions
and drive accordingly. If the roads are wet roads or there’s low visibility,
drivers must slow down and drive cautiously.
2.
Switching lanes
One
of the common mistakes that drivers make on highways is switching lanes too
frequently. When drivers change lanes, they must recognise the speed
differences between the lanes and accordingly drive. If drivers need to change
their lanes, they must make sure to give the appropriate signals and keep an
eye on changing speed.
3.
Overtaking heavy vehicles
Heavy
vehicles carrying goods are driven at high speeds on highways. Drivers must
avoid overtaking heavy vehicles. The consequences of an accident involving
heavy vehicles tend to be serious.
Drivers must wait for a signal from them in case they want to overtake.
Drivers must be extremely cautious of the distance they maintain while
overtaking heavy vehicles as they tend to be quite long.
4.
Not reading the road signs
Highways
have many important road signs pertaining to speed limits, intersections ahead,
turns and bridges. While on the highway, drivers should always read these signs
so that they know they are driving within the speed limit and they adjust their
speed for intersections, turns and bridges ahead.
5.
Not making pit stops
Highway
driving can be tiresome and therefore, drivers must stop at regular intervals.
Accidents due to driver fatigue are among the common causes for accidents on
highways. Drivers must not push themselves to make up time. The continuous driving can lead to fatigue.
Drivers must take breaks and keep themselves hydrated. They should also keep
switching between ‘recirculating’ and ‘fresh-air’ modes so that a change in
temperature helps them to stay more alert. If drivers are feeling drowsy, they
must take a quick nap. If drivers are accompanied by fellow drivers, taking
turns to drive can help reduce fatigue.
Looking for highway crash barriers for your project?
Highway crash barriers ensure safety of motorists and pedestrians on
the road. They help avoid cross-over collisions when used as a centre line
divider to separate two opposing traffic lanes. Utkarsh Metal Beam Crash Barriers complies with international standards. We deal in w beam metal crash
barriers and Threi Beam Crash Barriers. For longer life, they are hot-dip
galvanized. We are the go-to source for all parts and anchorage systems. We
offer delivery across India.
How to select a steel tubular poles manufacturer?
The steel tubular poles are widely used for street lighting, traffic signal lighting, signage, power distribution, CCTV surveillance and solar lighting. As they are installed in public areas such as streets, stadiums, roads, bridges and flyovers, it’s important to buy steel tubular poles that are durable and can withstand cyclones and extreme climatic conditions. If you are looking for a steel tubular poles manufacturer, here are some tips that you will find helpful:
1. Look
for manufacturers offering quality products: The term quality stands for ability and
willingness of the manufacturer to meet the specifications of the buyer. While
many manufacturers may offer lower prices, it is important to make sure that
they can provide high-quality products. One of the best ways to check the
quality of the steel tubular poles is to ensure that they conform to relevant
IS standards.
Steel tubular poles manufactured by Utkarsh
India conform to IS – 2713/80 and can withstand torsional stress and harsh
winds. They can also withstand shocks,
cyclones, breakages, and all other extreme climatic conditions.
2.
Check the features of the products:
When you are selecting a manufacturer, it’s important to know what
product features you are looking for. Some of the common features to look for
are:
â— Durability
â— Resistance to corrosion
â— Tolerant to adverse weather conditions
â— Low maintenance
â— Easy to install
3.
Do they offer customisation? If you have a custom requirement, it is
important to choose manufacturers that design and manufacture customized steel tubular poles. As a reputed steel tubular poles manufacturer, we design and customize
to meet the different demands of architects, engineers and planners.
4. Always
check the certification: In
the poles manufacturing industry, quality of products can make or break the
business. Product certifications affirm that their steel tubular poles have
passed the requisite performance and quality assurance tests. Our Swaged steel tubular poles meet IS 2713/80 (Part 1 to 3) standards and we have
certifications from Bureau of Indian Standards and NTPC.
5.
Find out about in-house testing facilities: Good steel tubular poles manufacturers have
in-house testing facilities to ensure that each product meets certain quality
standards. We have in-house testing facilities to carry out tests such as Drop
Test, Deflection Test and Permanent Set Test to ensure that our steel tubular poles meet the expectations and requirements of customers.
Note: Also check the production capacity of
the manufacturers.
6. Make
sure they offer timely delivery: If you're looking for a reputed steel tubular poles manufacturer, one
of the things you need to make sure of is that they can deliver the products on
time. This is especially important if you have a project that's already behind
schedule. A good manufacturer will be able to work with you to ensure that your
project stays on track.
7. Make
manufacturers are financially stable: You should do business only with experienced
manufacturers having sufficient knowledge and expertise. They should be in the market for quite some
time and should be financially stable. Financial stability is very important if
seeking long-term contracts.
Looking for a traffic signal pole
manufacturer?
We, at
Utkarsh India, manufacture superior quality steel tubular poles that are used
for traffic signals, street lighting, and signages. Our steel tubular poles
conform to IS -2713/80 (Part 1 to 3). They are strong and stable to withstand
shocks and cyclones. We manufacture 2,50,000 poles per year.
How to streamline water conservation in commercial buildings?
Commercial buildings use large amounts of water. Water conservation is important for all businesses because fresh clean water is a limited resource, as well as a costly one. One of the effective ways to save water is to establish a water savings plan. As one of thereputed HDPE pipe manufacturers, we share with you some common ideas to streamline water conservation in commercial buildings
1.
Install low-flow plumbing fixtures
One of the easiest and effective ways to save
water is to retrofit the building with water-conserving plumbing fixtures such
as tap aerators, high efficiency toilets, and low-flow shower heads. Though this would require initial investment,
in the long run, it can help save water and reduce utility bills.
2.
Switch to low-flow toilets
Bathrooms are water-guzzlers. However, by switching to low-flow toilets,
you can reduce overall consumption of water in the building. Low-flush or
dual-flush toilets use 5 to 6 litres of water per flush compared to 9 or 10
litres for standard toilets.
3. Use
grey water:
Earlier, it was thought that the water used in
most commercial buildings was in terms of clean clear water coming in, and
sewage—or black water—going out. Grey water is something in between. Grey water
is water used in the washing machines, showers, and bathroom sinks. It is not
sanitary enough that it can be used for drinking. But it’s also not toxic. Treated greywater can be used for
â— Watering garden
â— Toilet flushing
â— Cleaning
â— Cooling equipment
4.
Use HDPE pipes for leak-free plumbing system:
Leaking pipes can lead to wastage of water.
The best way to avoid water wastage due to leaking pipes is to install high-quality
pipes that do not crack or break easily. High-density polyethylene (HDPE) pipe
has gained acceptance as a non-ferrous alternative to metal pipes. As HDPE
pipes are corrosion-resistant and
strong, they offer leak-free performance.
Looking for HDPE pipe manufacturers?
We, at
Utkarsh India, offer high-quality HDPE pipes that are used in many commercial buildings.
They have been tested and proven effective for different applications,
including above ground, surface, buried and floating. Our HDPE can be used for
carrying potable water, wastewater, chemicals, hazardous wastes, and compressed
gases. Some advantages of HDPE pipes are
â— Strong
â— Extremely tough
â— Easy installation
â— Resistance to chemicals
â— Leak free joints and lower instances of repair
5.
Install a rainwater harvesting system
Commercial rainwater harvesting systems can be
a viable option for buildings that have a high demand for non-potable water.
Capturing and storing rainwater is an easy and effective way to conserve water
through a commercially viable point of view. Stored rainwater can be used for
laundry, toilet flushing, car washing, and ornamental water features.
6.
Insulate piping
In many commercial buildings, hot and cold
water are used. However, when piping is uninsulated or not insulated properly,
the user will wait for the hot water to flow, resulting in significant water
waste. Properly insulating the piping system can ensure that the heat losses
can be reduced and hot water can be made available immediately. The user is
less likely to waste cold water in such a scenario.
Signs that your commercial building needs to be repiped
Every commercial building requires a sound plumbing system for supplying clean water and also draining waste out of the property. But even, a sound plumbing system has an expiry date and needs to be upgraded or repiped. Repiping refers to replacing or removing all the hot and cold water pipes in the building. As a manufacturer of PVC pipe for
agriculture,
we share with you signs that your commercial building needs to be repiped:
1. Water leaks:
Water leaks
are one of the common plumbing issues. It is easy to identify the water leaks
from the pipes in the appliances. However, it is challenging to detect water
leaks within walls, ceilings and slab foundations. By the time you notice water
leaks, the damage could be more, which needs to be addressed immediately. Green
patches on the walls, a sudden spike in water bills and a musty smell could be
signs of the water leak.
2. Smelly or discoloured water:
When pipes
are old or in disrepair, they can release chemicals and other contaminants into
the water supply. This can cause water to smell foul. This can not only lead to
serious health problems but also to the plumbing system in the building. If you
notice that the water coming from the taps is cloudy or sediment-filled, it’s a
good idea to call a professional plumber to find out the source of the problem.
3. Water pressure problems:
Over time,
corrosion can have a significant effect on the performance of the plumbing
system of the building. Not only does it cause visible damage to the outside of
pipes, but it can also lead to a build-up of rust and sediment on the inside of
pipes. This can reduce the flow of water through the pipes and lead to a drop
in water pressure. While this process happens slowly over time, it can
eventually have a noticeable impact on the plumbing system.
4. Visible corrosion:
Corrosion is a common problem with exposed
pipes. If you see signs of corrosion on the exposed parts of the pipes, the
pipes should be changed as soon as possible. Corrosion can make the pipes weak
and brittle. They are more prone to damage and leaks, leading to costly repairs.
Not just that, corrosion also affects the quality of water the pipe is
carrying. Corrosion can make drinking water unsafe for consumption.
5. Noisy pipes:
One way to
avoid plumbing problems is to regularly check the pipes for signs of wear and
tear. However, you may not always be able to spot visible damage, which is why
it's important to pay attention to the sounds the pipes make. If you hear
gurgling, rattling, or other unusual noises from the pipes, it is best to call
a professional plumber. These noises can indicate air access, leaks or pipe
damage.
Looking for the PVC water distribution pipe?
If you are
looking to buy the PVC water distribution pipe for your commercial building,
explore UtkarshPVC Casing Pipes. Our
CPVC pipes are known for their high tensile strength, light weight and chemical
resistance, making them an excellent choice for commercial and residential
applications. Our PVC water distribution pipe is easy to install and transport.
Useful insights on road safety initiatives taken by the Indian government
Road safety is an issue of concern for all countries. However, it is particularly a matter of concern for India. According to a report by the World Bank, India accounts for the highest number of deaths in road accidents in the world. The report said despite having 1% of the world’s vehicles, India registers 11% of the global death in road accidents. To improve road safety, the Indian government has undertaken initiatives. As a reputed pedestrian barriers manufacturer, we have curated some of the road safety initiatives taken the government:
1.
Spreading awareness about road safety:
The Indian government has implemented several
campaigns for spreading awareness on road safety. The government is creating
awareness through the electronic media, print media and NGOs. The ministry of
road transport and highways from time to time launch slogan writing contests,
poster making competitions, essay writing contests and quizzes on road safety.
The Indian government also organises road safety month and week every year for
spreading awareness. A certification course for road safety auditors is also
offered. Several awareness campaigns are launched for school-going children,
who in turn educate their families and fellow students.
2.
Making roads safer:
In road safety management, an accident
blackspot is a place where road traffic accidents often occur. Accident
blackspots are where there are sharp curves, corners in a straight road,
oncoming traffic is not clearly visible. The Indian government has made it a
high priority to identify and rectify black spots on national highways.
3.
Enforcing tougher traffic rules
The Indian government is ensuring the strict
enforcement of traffic laws through the use of technology. The government has
installed speed tracking cameras at important intersections.
4.
Introduced Good Samaritan law
The government has introduced the Good
Samaritan Law which allows anyone to come forward and offer immediate
assistance to a person injured in an accident. The law protects people from
police harassment, detention at hospitals, and prolonged legal formalities.
5.
Safety standards for automobiles have been
improved
Safety standards for automobiles have been
improved. The norms regarding airbags,
anti-braking system (ABS) and tyres have been reviewed and improved. The Indian
government has also issued guidelines for fitting speed-limiting devices in all
transport vehicles.
6.
Better emergency care:
The Indian government has made provision for
the cashless treatment of victims of the accident during the golden hour.
Ambulances are being made available at all toll plazas on National Highways.
Many ambulances have been upgraded to Basic Life Support upgradation for the
remaining is on the anvil.
Looking for a pedestrian barriers
manufacturer?
We, at Utkarsh India, are doing our bit for ensuring enhanced road safety by offering high-quality highway pedestrian barriers that are designed as per international standards. Pedestrian barriers are designed to prevent pedestrians from coming close to moving vehicles. Our pedestrian barriers are highly strong and help in ensuring street safety. They are designed as per Dept. of Transport Specifications. Being a reputed pedestrian barriers manufacturer, we are a preferred supplier for municipal bodies and EPC contractors.
What Kind of Pipes Are Used for Drinking Water?
The importance of having clean water cannot be overstated. Water contamination can lead to several health issues, some are even life-threatening. When considering piping choices, it is, therefore, important to choose the right material. To prevent contamination of the drinking water, good quality drinking water pipes should be used in a well-planned and designed water distribution network. Here are some common kinds of pipes used for drinking water:
1. CPVC pipes:
CPVC
pipes are the most preferred plumbing solutions for transporting drinking
water. It is made by chlorinating PVC resin, which creates a material that is
more durable and resistant to heat than regular PVC. As a result, CPVC pipes
are often used for hot and cold water lines in both residential and commercial
buildings. CPVC pipes are used for transporting drinking water as they do not
leach harmful chemicals into the water. Often chlorine-based disinfectants are
added to water to keep them clean. Being chemical resistant, CPVC pipes do not
react with chlorine-based disinfectants, making them a safe option for delivering
clean drinking water. Unlike metal pipes, CPVC pipes do not corrode; there are
no chances of clogging of rust buildup, making them a low-maintenance option.
Looking for CPVC pipe manufacturers in India?
If
you are looking to buy the best quality CPVC pipes and fittings, explore Utkarsh CPVC pipes and fittings. We are one of the leading CPVC pipe manufacturers in India. Our
CPVC pipes are known for their resistance to corrosion and durability, making
them a good choice for both industrial and residential applications. In
addition, Utarksh CPVC pipes require little maintenance and are easy to
install, making them a cost-effective option.
2. Polyvinyl Chloride (PVC)
pipes:
PVC pipes offer a number of advantages over other types of plumbing pipes. They are lightweight and easy to handle, which reduces the cost of installation. In addition, PVC pipes are non-corrosive and resistant to damage from ultraviolet light. However, PVC pipes can be damaged by high temperatures, so they should not be used in applications where they will be exposed to excessive heat. Overall, PVC pipes are a versatile and cost-effective option for a variety of plumbing applications.
3. Galvanised steel or iron
pipes:
Galvanised
steel or iron pipes are used for drinking water in many homes and buildings.
The pipes are usually made of a steel or iron core, which is then coated with a
layer of zinc. This protects the pipe from corrosion, making it an ideal
material for carrying potable water. In addition to its durability, galvanised
steel is also relatively affordable, making it a popular choice for plumbing
purposes. However, it is important to note that galvanised pipes can leach zinc
into the water supply, which can be harmful for health.
4. Cast iron pipes:
Cast-iron
pipes are well-known for their durability and resistance to high water
pressure, making them a popular choice for plumbing applications. This material
has been used for centuries in various industries due to its heat-resistant
properties and low noise level when compared to other types of pipe materials.
While cast iron pipes are relatively heavy and difficult to transport, they are
generally available in shorter lengths which can help to reduce assembly costs.
Overall, this type of pipe is an excellent choice for both residential and
commercial applications where durability and performance are critical.
5. Copper pipes:
Copper
is one of the most popular materials used in plumbing. Copper pipes are prized
for their durability and resistance to corrosion. They are also non-toxic and
safe for carrying drinking water. Copper pipes can withstand high temperatures
and are often used in hot water piping systems. While they are more expensive
than other types of piping materials, copper pipes are a good investment for
your home or business. When installed properly, they will provide years of
trouble-free service. If you are looking for a safe, reliable, and long-lasting
piping material, copper is an excellent choice.
What is the difference between PVC, CPVC and uPVC pipes?
PVC,
CPVC and uPVC pipes are all made from different types of vinyl chloride. PVC is
the most common type of pipe used in residential and commercial construction.
It is strong and relatively inexpensive. CPVC is a type of PVC that is treated
with chlorination, which makes it more resistant to heat and chemicals. uPVC is
a type of PVC that is treated with ultraviolet light, which makes it more
resistant to degradation from sunlight.
How to start a farm in India?
Agricultureis one of the most important industries. In India, setting up farms for one’sown use or to start an agricultural business has become quite popular. However, starting a farm is easier said thandone. There are a lot of factors to consider - right from finding anappropriate land to creating proper infrastructure. If you want to start a farmin India here are some useful insights curated by one of the leading PVC casing pipemanufacturers:
1. Decide what will you produce:
As a farmer, the first step you need to do isdecide what you want to produce. You can grow about any plant you would like ona farm as long as the conditions are right. Before making any descion,consider:
â— Climateconditions: You atleast need to have fundamental knowledge about climate conditions and cropsthat they support to grow. Knowing the humidity levels, frequency of rainfall,precipitation levels can help you choose the most appropriate crops to grow.
â— Soiltype: If you arestarting a farm for the purpose of running a business, you must know what willbe the potential yield. Therefore, knowing the topography of the land is quiteimportant. An easy way to understand the topography of the land is to get thesoil analysed at a soil testing laboratory. This will help you determine the soiltype and decide which crops would give the most yield.
2. Get the finances sorted:
Before you start work on your farm, thoroughlyplan everything. Your plan must include the cost of the land and farmingequipment. Not just that, you must include the cost of field improvements thatyou will undertake to make the land ready for cultivation.
Note: Farming investmentsare recurring. To keep the farm running, you will have to maintain it well.
3. Plan for creating storage facilities on yourfarm:
Make sure there's enough space on the farm to store farming tools andequipment so that they can be stored in their proper place after each use.
You will also need proper storage to protectyour produce from ground moisture, rain, insects, vermin, moulds, rodents andbirds. If perishable crops will be grown on your farm, you will need coldstorage. .
4. Make provision for irrigation:
In India, farmers depend a lot on monsoonrains, especially if they are growing water-intensive crops. Once you have chosen the land and decidedwhich crop to grow, you must install areliable watering system. You may need to install borewells or tubewells. Whenyou are installing borewell or tubewells, it’s important to choose high qualitycasing pipes that offer 100% leak proof performance without contaminating thewater that is being extracted.
Utkarsh India PVC waterdistribution pipe isideal for extracting clean water from deep and shallow bore wells. Made fromhigh quality raw materials, our PVC water distribution pipe is lead free andresistant to chemical and corrosion.
For sprinkler systems, submersible, jet pumpsor subsoil drainage, you can use our HDPE agriculture pipe that is ideal for above ground, surface,buried and floating applications. It cancarry potable water, wastewater and slurries.
How to Minimise Distracted Driving? Useful Insights by One of the Leading Crash Barrier Suppliers
Driving a vehicle may look simple but it’s a complex task that requires coordination between multiple mental and physical faculties. Even the smallest of distractions can reduce reaction time, leading to accidents. Distractions could make the motorist take eyes off the road and/or hands off the steering wheel. As one of the reputed crash barrier suppliers, we share tips to minimize distracted
driving:
1.
Motorists should only use phones during
emergency situations
According
to a study, in India, around 31% of the road traffic
accidents happen due to the use of mobile phones while driving. To avoid
accidents, motorists should use cell phones only for emergency purposes. To
attend emergency calls, motorists must pull over safely to the side. Hands-free
devices, be it Bluetooth earpiece or dashboard system, can also be a big
distraction as they can cause motorists to miss important visual and audio
signals needed to avoid an accident.
2.
Motorists should not drive when tired
If
motorists are feeling drowsy, they should pull off the road or let somebody
else drive. Drowsiness increases the risk of a crash by multiple-fold. Nodding
off or actually falling asleep can lead to serious accidents, whether the motorist
is driving a light-duty vehicle or a heavy-duty vehicle.
3.
Motorists should not multitask
While
driving, motorists should only concentrate on driving, all other tasks can
wait. Many motorists who spend hours in their vehicles, think that the travel
time is the perfect time to get little things done. Calling up friends, texting
friends and even attending meetings- are some of the activities that motorists
should avoid doing. Instead they should focus on the road and vehicles around
them.
Also,
many motorists think that grabbing a bite while driving can be a time-saver.
Eating while driving makes motorists less attentive. Also, food spills can be a
major cause of distraction, leading to serious accidents.
Note:
Before they start driving, motorists must get everything settled - so that they
won’t be disturbed while they are on the road.
3. Motorists must adjust GPS settings before
starting their journey
If
motorists are driving on an unfamiliar route, they should check out the map or
GPS system before starting the vehicle. If they are using the GPS, they must
enter the destination and check that it’s right before they leave. It is best
to turn up the volume settings so they can listen to the GPS instead of having
to watch the screen for directions.
Crash barriers play a significant role in
ensuring road safety, traffic control and reducing road fatality. In case of an
accident, it prevents the vehicles from falling off the road or flyovers. When
used as a centre line divider to segregate two opposing traffic flows, it
prevents cross-over collisions. There are many types of crash barriers, some of the most popular ones are:
Are you an infrastructure and EPC contractor looking for crash barrier suppliers in India for your project?
Though it is primarily
the responsibility of the drivers to keep themselves safe, Utkarsh India also
does its bit by providing best in class crash barrier suppliers. We are one of
the reliable crash barrier suppliers in the country. We manufacture metal crash
barriers that conform to International standards and ship them across India.
Our metal crash barriers are hot-dip galvanized for longer life. We are a
one-stop destination for all components and anchorage systems.
Future of Railway Transport in India: Useful Insights by one of the Leading Railway Electrification Structures Suppliers
Indian railways play an important role in the country’s growth. The wide network of rail lines not only connect states and people, but they are heavily relied upon for freight.
The Indian Railways
started its operations on April 16, 1853 with The Fairy Queen locomotive
which is even today
operational. That being said about the legacy of Indian Railways, more and more
innovative steps are being taken to make railway transport in India ‘future
ready’. As a reputed railway electrification
structures supplier, we share
with you some useful insights on the future of railway transport in India:
1.
Aim to electrify Indian Railways completely
Over the last few
decades, several initiatives have been taken to electrify all railway lines. As
of now, 80% of broad-gauge routes have been electrified with 25 kV AC electric
traction. The aim is to electrify the entire rail network by 2024. This vision
is guided by the growing needs to make the railway network eco-friendly,
cost-effective and efficient. The target is to become the world’s first
net-zero emissions railway by 2030.
In this journey of Indian
Railways, Utkarsh India Limited has an important role to play. As a CORE PART I
approved vendor, we manufacture and supply steel
structures for railway electrification.
2.
High speed rail connectivity on the cards
The Indian government
plans to launch a high-speed rail network across India that will connect Delhi,
Mumbai, Kolkata and Chennai. The corridor connecting Mumbai and Ahmedabad has
already been approved by the Government. The new high-speed service will use a
Japanese Shinkansen system and rolling stock.
3.
Semi-high-speed rail
The government plans to
create a semi-high-speed rail network.
It will connect important routes. These trains will run at a speed of
160 km/h, which will be increased to 200 km/h later on. One such semi-high
speed that is in operation is the Vande Bharat Express. It runs on two routes.
Similar trains will be imported and operated on other routes.
4.
High-speed freight corridors being planned
It would not be wrong to
say that Indian Railways is the backbone of the country's logistics sector. It
carries more than 1.4 billion tonnes of freight
every year. The government plans to
create a dedicated freight corridor. It will have six freight corridors
connecting the entire country. Dedicated
freight corridors will free the dual use of high demand trunk routes for
running more high-speed passenger trains.
As a reputed railway
electrification structures supplier, we offer railway electrification
structures such as portals, masts, beams, and substation structures. All our
products are of the highest quality standards. We also offer customised
structures. We have two plants of 12.5 mtr Long Hot Dip Galvanising facility
using Special high grade Zinc. We source raw materials from reputed brands such
as SAIL and Hindustan Zinc. Our design department uses the latest hardware and
ERP System.
We also have decades of
experience in manufacturing galvanised steel structures for road safety,
illumination, power transmission and distribution, relecomand various other
structural applications. Get in touch with us to know more.
How to find reputed high mast pole manufacturers in Kolkata?
If you are planning to design and install a new lighting system in Kolkata, it’s important that you choose the right high mast pole manufacturers for your
project. High mast poles are complex and are used in roadways, ports, and other industrial areas. You need to ensure that the high masts you are using are
durable, can withstand high-speed wind and are designed as per industry standards. To help you find reliable high mast pole manufacturers in Kolkata that can understand your requirements and deliver the right type of products, here are some useful tips
1.
Understand what
you are looking for:
Before you start looking for high mast pole
manufacturers in Kolkata, understand what you want. High masts are of different kinds. Do you
want a particular type of mast or are you looking for a one-stop manufacturer
who can supply different types of high masts? Do you have any specialised
requirements and looking for manufacturers that offer high masts that can be
customised?
2.
Shortlist
companies from manufacturer directories or industry events:
Once you have zeroed in on your requirements,
it’s time to find high mast pole
manufacturers in Kolkata. You can check
online manufacturer directories. Often you will find companies that are vetted
and reviewed by the team of online directories. You can even attend industry
events to meet representatives of good manufacturers.
3.
Ask for
referrals:
If you have any connections in the field, don’t
be afraid to ask for referrals. You can connect with manufacturers and check
with them if they fit your requirement.
4.
Shortlist
companies by their experience and expertise:
Once you have a created list of manufacturers,
shortlist the ones you wish to work with. While shortlisting, make it a point
to consider experience and expertise. As a leading high mast supplier in India, we offer a wide range of high mast
lighting systems. We also export high
masts to Nepal, Qatar, Oman, Rwanda, Togo, and Sharjah-UAE. We are a trusted
supplier for Indian Railways, Port Trust, National Highway, CPWD, PWD and Power
Plants and Power Distribution Authorities. To get a quote, fill
in your details.
5.
Check production
facilities
When you select high mast pole manufacturers in Kolkata, you must ensure that they
are capable of matching the supply to your requirements. If need be, they
should be able to scale up as well. We, at Utkarsh India, have in-house design
facilities. We have the production capacity of manufacturing 6,000 Pcs a year.
6.
Products must meet meet industry standards
Make sure that the high mast pole manufacturers in Kolkata you work with make high
masts that conforms to IS Standards and can withstand high wind speed and other
adverse weather conditions. Our high masts conform to IS Standards. They can be
customised to withstand wind up to 300 kmph. Our high masts undergo the 7 tank
galvanising process. All the hardware supplied is stainless steel for a better
life. They also undergo the wind tunnel test from IIT-Kanpur.
History of electric power distribution: Interesting facts
The history of electric power distribution is long and marked with various technological milestones. As a leadingpower distribution system manufacturer, we share with you some interesting historical facts about electric power distribution:
The first operational electric power distribution started in 1889
The first DC electric power transmission line was operated in North America in 1889. The lines were set up between the generating stations in Oregon. The very next year, the power station was destroyed in a flood. This event, however, made the way for the first long-distance transmission of AC electricity.
The AC lines revolutionised long distance power distribution
In the 1890s, distribution systems underwent improvements. The most significant of these improvements was the design of alternating-current high-voltage distribution transmission systems. This was significant because AC lines allowed electric power to be transmitted over longer distances. Moreover, DC systems were expensive and complex.
Note: Today, electricity is mainly powered by AC systems, but computers, LEDs, solar cells and electric vehicles all run on DC electricity.
Voltages used for electric power transmission changed throughout the century
The first electric power transmission line in North America operated at 4000 V. By 1914, transmission systems operated at over 70,000 V. The highest voltage used was 150 kV.
PVC wires were first used in 1930s
Although it is common to see PVC wires, it was used for power transmission only in the 1930s. Before that cables insulated with a natural latex material were used. However, the material would dry out and fail to insulate the wires. This is why PVC was used and by the 1950s PVC replaced rubber cables.
Technological advances in electric power distribution was spurred by the needs of World War 1
Interconnection of generation plants and distribution networks was spurred by the needs of World War I. Large electrical generating plants were built to supply electric power to military factories. Later, these were used for civil purposes to supply electrical load through long-distance transmission.
Switchgears were attached to walls earlier
One of the key safety elements of the electrical system is switchgear. Switchgear assists in rerouting or isolating parts of the system experiencing electrical faults. Interestingly, the first switchgears were part of the first electricity generators. They were attached to a wall. Later, they were moved from the wall to wooden boards then to stone pieces. Today, switchgears use fabricated materials for electrical insulation.
Looking for a power distribution system manufacturer?
We manufacture a wide range of power distribution system structures such as:
Single circuit towers
Double circuit towers
Multi circuit towers
They are suitable for both AC lines and DVDC lines.
Besides power distribution system structures, we also offer traffic structures such as steel tubular poles, street light poles and high masts. We have over 40 years of manufacturing experience and are a trusted name in the infrastructure industry.
Useful insights on effective road safety campaigns by one of the leading metal crash barrier manufacturers
Road safety campaigns are great tools that can be used to increase safety awareness among motorists as well as pedestrians. For road safety campaigns to be effective, they have to be designed in a way that they are persuasive. As one of the leading metal crash barrier manufacturers, we share with
you some useful insights on effective road safety campaigns:
1.
Responsible
behaviour can be encouraged with positive messages
People
in general respond better to positive and constructive messages and motorists
are no exception to this. Road safety campaigns that have a negative tone may
not go well with people. Instead of telling people what they should not do, an
effective campaign would promote positive behaviour.
2.
Humour can get the message noticed
One
of the simple ways to make road safety campaigns effective is to use humour to
deliver the key message. Humorous messages are not only received positively but
they are also easily noticed. Often when campaigns highlight risky driving or
road use behaviours, people tend to get defensive. However, people are more likely to be receptive to
humorous messages as they seem less patronising to people.
3.
Scaring people
may not necessarily be effective
Often
it is assumed that people will get scared on seeing fear-based road safety campaigns. However,
fear-based campaigns that use graphic images can increase people�"�s tendency to
behave riskily on the road. On the other hand, it has been found that the
impact of non-fear based campaigns is more significant in changing public
attitudes towards road safety. It is therefore important to understand public
perception to improve the effectiveness of campaigns that aim to improve road
user behaviour.
4.
Effective safety
campaigns have a multi-pronged approach
According
to a World Health Organisation study, for road safety
campaigns to be effective they need to adopt a multi-pronged approach. To
influence behaviour change, the campaigns must be supported by proper
legislation and law enforcement.
5.
Involving
children in safety campaigns can drive positive behaviour in adults
Involving
children in road safety campaigns can be quite effective. Not only will they
learn important safety skills but they will also positively influence their
parent�"�s safety habits.
6.
Engage different
organisations to create an effective road safety
When
you are creating a road safety campaign, it is important to seek inputs from
key stakeholders. Consulting them makes sure that the campaign is accurate,
effective and reaches out to the maximum people. Here are some of the agencies that should be
consulted:
•
Local government
•
Local law agencies
•
Public health departments
•
Business leaders
•
Road safety advocacy groups
•
Local media
•
Youth organisations
Metal
crash barriers play a very important role in ensuring road safety. They help in
preventing cross-over collisions. Also, in case of an accident, they help to
stop vehicles from going off the road. As one of the leading metal crash
barrier manufacturers, we offer crash barriers that are manufactured and tested
conforming to international standards set by MORTH and AASHTO. They are
hot-dip galvanised for longer life. We are a one-stop shop for all components
and anchorage systems. We deliver all over India. To know the crash barrier
price, contact
us.
Should you be worried about lead pipes? Useful insights by one of the leading manufacturers of UPVC pipes and fittings
The use of lead as a material in plumbing dates back to the times of the Romans. However, as the toxic effects of lead came to light, lead pipes have become a matter of concern. As one of the manufacturers of cPVC and uPVC pipes and fittings, we offer plumbing solutions that are lead free. Here we discuss some useful insights on lead pipes and lead poisoning:
1.
Why is lead a
problem?
Lead
is a metal that can be found in paint, air, soil, household dust, food and tap
water. High levels of lead in tap water can cause serious health effects. It
has been found that lead exposure can lead to cognitive impairment in children.
As per UNICEF, almost 800 million children across the world
are affected by lead poisoning. It can
also cause hypertension, kidney damage and interfere with
the production of red blood cells that carry oxygen to all parts of the body.
2.
Is lead harmful
for everyone?
Lead
is harmful to everyone, but it is especially dangerous for infants, young
children and pregnant women. As
discussed above, lead can cause impaired mental and physical development. Also,
lead in the blood during pregnancy can increase risk for miscarriage or
premature delivery.
3.
How does lead get
into drinking water?
Lead
in drinking water usually comes from plumbing lines or household pipes. Older
homes are most at risk of having lead in water as it was common to install lead
pipes earlier. Lead-containing water pipes ultimately rust, letting lead
contaminate water supply, making the
water unsuitable for drinking.
4.
How to test your
tap water or lead?
These
days, instant lead water test kits are easily available that will show whether
water has lead or not. You can even use a digital kit. Usually, to test the
water, you need a sample that has been stagnant in the pipes for at least six
to eight hours. Don�"�t run taps before taking the sample. The best way to
collect the sample in the morning as you will get water that was in the pipes
overnight.
5.
What can be done
to reduce or eliminate lead in drinking water?
Here
are some ways to reduce or eliminate
lead in drinking water:
â�" Use water filters: RO water
filters can remove most lead from your drinking water.
â�" Avoid using hot water: If you have lead pipes at home, do not use hot
water as it dissolves lead. Do not use hot water directly from the faucet to
cook or make hot drinks.
Replace lead
pipes with lead-free plumbing pipes
The
most effective way to prevent lead from entering your tap water is to use uPVC
or cPVC pipes that are lead-free. Our
uPVC and CPVC pipes and fittings are not just lead free, they are also
resistant to chemicals, corrosion and UV rays. They are manufactured with the
best sourced raw materials and adapted to international standards.
What is the
difference between uPVC and CPVC?
Both uPVC and CPVC pipes and fittings are made from different types of
vinyl chloride. uPVC is treated with UV light, which makes it more resistant to
degradation from sunlight. CPVC is treated with chlorination. This makes it
more resistant to heat and chemicals.
Properties |
uPVC |
CPVC |
Material type |
PVC + additives |
(vinyl chloride) |
Temperature |
Suitable for cold water application |
Suitable for cold and hot water
application |
Usage |
â�" Residential
plumbing â�" Swimming pools â�" Industrial
process lines â�" Food and
beverage â�" Salt water
lines â�" chemical sector
|
â�" Water mains for
residential and industrial use â�" Industrial
water lines â�" Plant piping â�" Transporting
chemicals and salt water
|
Looking for a Good Street Light Pole Manufacturer in India? Check these Useful Insights
Street lighting poles have a significant impact on how the road scheme looks. Thus, they should be chosen carefully - the selection process needs to be a part of the overall design concept from the starting point. To achieve the best possible outcomes, it is important that you buy street light poles from a reputed manufacturer.
If you are looking for a street light pole manufacturer in India, here are some useful insights:
Question 1: What type of light is used in street lights?
Some of the common types of lights used are:
Metal Halide Street Lights: Most streetlights use metal halide bulbs. Other than street lighting, metal halide lamps are used for parking lots, stadiums, factories, and retail stores. They emit very bright light.
High Pressure Sodium (HPS) Street Lights: They are the most commonly used street lights in many countries. They produce bright light and are quite efficient. These lights are preferred because they are low maintenance. However, they take a few minutes to turn on completely.
Low Pressure Sodium (LPS) Street Lights: These lamps work like the HPS light. They produce yellow and warm yellow light. While this light is very efficient, it takes a few minutes for the bulb to turn on completely.
Light Emitting Diode (LED) Street Lights: LED lights have become quite popular. Unlike traditional lamps, these lamps switch instantly and emit bright light. They also help in making significant energy savings.
We offerconical poles, polygonal/octagonal poles, steel tubular poles that can be customised as per your requirements for power distribution, illumination and signage.
Question 2: Questions you should ask the selected street light pole manufacturers in India?
What is the height of your street light poles?
The height of the street light pole should provide sufficient light without there being excessive glare. Usually, a pole�"�s height starts from 2.5 meters & can go up to 16 meters as per requirement.
What industry standards do you follow?
The general requirement for steel tubular poles is minimum tensile strength of 410 MPa and 540 MPa.
Our streetlight poles conform to standard IS 2713:1980, that means they can withstand all kinds of shocks, cyclones and thrust line breakages.
Do you offer customized poles?
We offer poles that can be designed and customised to meet the different demands of architects, engineers and planners. We can design street light poles as per customer and design specifications. We have in-house testing facilities to carry out tests such as Drop Tests, Deflection Tests, Permanent Set Tests and other tests. Inspection and test plans are specially customised for each product.
Do you supply street light poles to just India or other countries too?
We deliver across India through a country-wide dealer network & outside of India (Nepal, Bhutan, Bangladesh & other countries too)
Question 3: What are some common factors to keep in mind when selecting a good street light pole manufacturer?
Some of the important factors that you must consider are:
Manufacturing facility: When you are looking for a street light pole manufacturer, it�"�s important to ensure that their manufacturing capabilities are such that they can meet your requirements.
Testing: The manufacturer must have in-housing testing facilities to ensure that the poles are made in a stringent quality control environment.
Approvals: The manufacturer must have specific approvals as per the project.
We supply street light poles across India. We offer Conical Pole, Polygonal/Octagonal Poles and Steel Tubular Poles. We offer lighting poles starting from 3 meters to any size as per customer specifications. They also have a better anti-vandalism system. To know more about our products, get in touch with us.
How to Effectively Work with PVC Pipe Manufacturers in Bihar? Here are The Key Elements
PVC pipes are used in a wide variety of piping applications, from bore wells and tubewells to commercial and industrial purposes. There are many features of PVC pipes that make them a safe, durable, cost-efficient and sustainable choice when it comes to transporting water
If you are working with a pipe manufacturing company, it�"�s important that you work in a way that maximizes the value of the business relationship. Here we share some key elements of working effectively with PVC pipe manufacturers in Bihar:
Select reputed PVC pipe manufacturers in Bihar
Before you start working with PVC pipe manufacturers in Bihar, take time to evaluate their strengths and weaknesses. Determine which supplier can help you meet your business goals at the right price.
Some of the factors to evaluate suppliers include:
Quality
Certification
Response time
Contract terms
Recognition
Support
You can effectively work with suppliers only when you choose the one that fits the organization's needs.
Communicate your expectations early on
Engage with the supplier from the beginning on contract requirements to avoid last-minute surprises. Ensure that you share the requirements with the supplier, Not just that, if there�"�s any change in the project timeline, your supplier should be informed at the earliest.
Address communication bottlenecks
Mutual understanding is the key to long-term business partnerships. While it is important to set communication guidelines in the beginning, it is equally important to address any bottlenecks that you may encounter during the relationship. A simple way to avoid communication bottlenecks is to ensure direct communication between you and your supplier.
Take a strategic approach toward supplier management
Instead of taking a reactive approach, take a proactive approach. Do not wait to schedule a meeting with your supplier when things go wrong. Instead schedule regular brainstorming meetings so that during your discussion you can look for more opportunities to help one another.
Put technology to use
When processes have limited visibility, there are high risks of confusion. Using technology solutions to track inventory, communicate with the supplier and seek any information as and when you need it will help you work effectively with your supplier.
As a leading pipe manufacturing company in India, we deliver PVC pipes and other plumbing solutions across India through a country-wide dealer network. We recently launched garden pipes. Utkarsh India garden pipes are flexible and used to flush water for gardening and landscaping purposes. They can also be used for cleaning vehicles and equipment. To know more about our garden pipes, get in touch with us.
History of Solar Energy: Interesting Insights Curated by One of the Leading Solar Street Light Pole Manufacturers
Countries across the world are attempting to harness the power of solar energy, so that it can be used as a viable source of electricity and the carbon footprint can be reduced. In India, several government and private initiatives are being taken to leverage the power of solar energy. In many metro cities, street lights are powered by solar energy. But do you know that the use of solar energy dates back to as early as 7th century B.C? As one of the leading solar street light pole manufacturers, we have curated some interesting insights into the history of solar energy:
Humans used ‘burning mirrors�"� to light fire
In the 7th century B.C, humans used the magnifying glass to light fire using the rays of the sun. In the 3rd century B.C. too, the Greeks and Romans used magnifying glasses which were often referred to as burning mirrors.
Burning mirrors were used to light fire by the ancient Romans and Greeks. The mirrors are arranged in a way that they focus sunlight on a point, which ignites the wood or other material that is placed there.
Sunrooms were used to keep the house warm
Today, glazed sunroom extensions are quite common in residential spaces. They add light and value to your home. It is the early use of solar energy that gave birth to the concept of sunrooms. During Roman times, sunrooms were used to direct sunlight into one particular area. Even the famous Roman bathhouses were used as sunrooms. The idea was to capture the sun�"�s warmth during winter.
The first tactical solar cell was invented in 1954
Although several scientists worked on solar cells, they were too inefficient to be put to use. It was only in April, 1954, researchers came up with silicon solar cells that could be used to power an electric device for several hours of a day.
Solar panels were used in the outer space
In 1958, the Vanguard I satellite used a small solar panel to power its radios. Later, many satellites had solar panel technology on board. Not just that, in 1964, the first Nimbus spacecraft was launched. The satellite was able to run entirely on a 470 watt solar array.
The solar powered airplane
In 1981, the first solar powered aircraft flew across the English Channel from France to the UK. It was in 2016, that solar-powered aircraft called Solar Impulse 2 flew around the world without a drop of fuel.
Looking for modern street light pole design for your project?
We offer street light poles with mounts for solar panels. We also offer conical poles, steel tubular poles and street light poles. You can also check out designer lighting solutions that come with decorative embellishments. Here are some reasons why are trusted trusted name in the infrastructure industry:
We have 4 in-house 12.5m long Hot Dip Galvanizing facilities. We only use Special High Grade Zinc spruced from Hindustan Zinc Ltd.
Our in-house testing facilities ensure standard coating and the best finish at all times.
We keep over 1000 MT poles in ready stock, with over 1000 MT in ready stock of Pipes of different sizes to allow us to execute your orders timely without any delay to your project.
The poles undergo strict quality checks during production and before they are dispatched.
In the Transmission and Distribution sector, we are the largest manufacturer and supplier of Steel Tubular poles as per IS 2713 in the country and outside the country. We also manufacture non standard size steel tubular poles as per customer requirement.
Offline Strategies to Promote your Road Safety Awareness Programme
According to the World Health Organisation, approximately 1.3 million people die each year as a result of road traffic crashes. This grim picture underlines the importance of effective road safety awareness programmes. Some of the factors that cause road accidents include speeding, not wearing a seatbelt, drunken driving and texting at the wheel. These behaviours are avoidable factors and can be addressed with effective road safety awareness programmes.
As one of the leading roadside crash barriers manufacturers, we share with you some of the carefully curated offline strategies to promote your offline road safety awareness programme:
Create and distribute flyers, brochures, posters and banners
When it comes to offline strategies, flyers, brochures, posters and banners can never go out of fashion. They are the perfect tools to spread road safety awareness:
Flyers and brochures: You can design flyers with engaging content. As flyers are something people read on the go, make sure that the message is short and crisp. Flyers should be colourful and impactful so that they leave a lasting impression in a brief moment. To create interesting brochures, ensure that the content is well-written and has a strong message. To make brochures engaging, include illustrations and graphics.
Posters and banners: When you are trying to connect with a local audience, traditional offline strategies such as posters and banners are still very effective. They are a good fit for a road safety campaign as they can be placed almost anywhere you need them to. You can place them at strategic locations where your target audience, be it motorists or pedestrians, can see them easily. They can be placed in parking spots, road intersections or subways.
When made from good-quality materials, posters and banners can be used several times -- all you need to do is roll it up and use it again.
Note: These days the offline and online worlds do go together – so remember, to include your website and social media URLs on everything. This way your offline strategies will complement your online efforts.
Merchandise with road safety slogans
Merchandise with road safety slogans is a great offline promotional tool. These products, be it T-shirts, key chains or mugs, can remind people of road safety messages. Try choosing products that you would be happy to receive yourself and ones that will be seen or used often.
Collaborate with local community
Events with your local community are a great way to spread road safety awareness. You can organise a road safety presentation for a local school, college or community group. You can even run a road safety poster or film competition for local children or young people. Once you do this regularly, you may even find NGOs and other charities coming on board to promote your road safety awareness programme.
Crash barriers play a significant role in road safety by ensuring traffic control and lane driving. They also prevent vehicles from veering off the road. As one of the leading roadside crash barriers manufacturers, we offer a complete range of W type metal beam crash barriers and components conforming to domestic and international standards. Our metal crash barriers are hot-dip galvanised for longer life. We use the finest quality raw materials that are sourced from brands such as SAIL, TATA and Hindustan Zinc.
How to Improve Industrial Lighting Performance? Useful Insights by One of The Leading High Mast Pole Manufacturers in India
There are no two ways that lighting plays an important role in ensuring safety and security for workers in an industrial environment. In industrial setups such as warehouses, garages and factories, proper industrial lighting has a myriad of benefits such as it ensures a better visual experience, reducing the chances of accidents. Proper lighting can also reduce utility bills, which means reduced overhead costs. As one of the reputed high mast pole manufacturers in India, we share with you some useful insights on improving industrial lighting performance:
Make full use of daylight
Optimising the use of daylight can lead to significant energy savings. Not just that, exposure to natural light can significantly increase mental alertness, productivity and psychological well-being. According to a study, natural lighting offers workers many benefits including better sleep quality and improved productivity. Large windows, transom windows and skylights can increase natural light in office designs. You can also replace the roof with translucent materials allowing in more natural daylight. This can increase the ambient lighting and thus requiring fewer light fixtures to be used during the daytime.
Note: If you decide to install skylights on your roof, make sure that you keep the local weather in mind. Solar heat gain during the summer months may cause overheating issues, negating the benefits of daylight.
There should be enough lighting
Sufficient lighting is important for an industrial environment. Lighting level requirements vary from one area to another and the task performed there. Here are a few things you should keep in mind when choosing lamps for your industrial setup:
CCT: Correlated colour temperature (CCT) defines the colour of light emitted from an electric light source. CCT is measured in units of Kelvin (K) – on a scale of 1,000 to 10,000. For an industrial space, anything from 2700 to 5000K is good, depending on factors such as the height of the ceiling and work that needs to be carried out. For outdoor lighting sites such as parking garages and security lighting, 3000-4000K is preferred.
CRI: Colour Rendering Index (CRI) refers to a measure of how an artificial light source shows an object's colour in comparison to daylight. Light sources with a CRI of above 80 to 90 are regarded as good as they help show the true colour of an object. In textile and printing facilities, lights with 90 CRI are preferred.
Install intelligent control systems
Photosensors detect the presence of daylight or ultraviolet (UV) energy. Most photosensors consist of a semiconductor having a property called photoconductivity. Photosensors turn on or off the light fixtures in terms of the amount of daylight available. This intelligent control helps in making good use of daylight and helps to save energy consumption.
Looking for a high-quality high mast lighting system for your industrial facility?
We, at Utkarsh India, offer high mast systems that conform to IS Standards and can withstand high wind speed and other adverse weather conditions. They can also be customised to withstand wind up to 300 kmph. They also undergo the wind tunnel test from IIT-Kanpur. We also export high mast systems to Nepal, Qatar, Oman, Rwanda and other countries. We are a trusted supplier for Indian Railways, Port Trust, National Highway, CPWD, PWD and Power Plants and Power Distribution Authorities. To get a quote, fill in your details.
Power Substation Maintenance: Check These Tips
A power substation is an important part of an electrical distribution system. They perform crucial tasks, including converting voltage from high to low or the reverse. Between the generating station and end consumers, electricity flows through several power substations at different voltage levels. When not maintained well, failure at power substations can lead to major power outages. As a reputed power substation supplier in India we share with you power substation maintenance tips:
Ensure that the single-line diagrams are easily accessible for maintenance
Single-line diagrams display the configuration of the components within a power substation. They show normal and abnormal conditions and indicate which components must be isolated and grounded. Single-line diagrams are important and come handy when technicians are troubleshooting the system. Also, these diagrams should be as detailed and accurate as possible.
Batteries should be well-maintained:
Battery maintenance is important as they provide backup in the event of an outage or blackout. Batteries must be checked for signs of deterioration or corrosion. Technicians should perform the following tests:
Visual inspection
Performance test
Qualification test
Note: Battery storage rooms can be sources of chemical hazards. They must be secured with authorised access.
Practise continuous testing of components within a substation:
Ensure that the equipment performs at optimum level without any interruptions during a testing programme. To achieve the best results with the continuous testing process, follow the industry-proven process.
Follow the manufacturer�"�s instructions
Whenever the power substations are tested, it must be done as per the manufacturer's instructions. The manufacturer's book is quite detailed and can help understand under what conditions should the oil level be checked or what remedial action be taken if water causes some damage.
Secure the perimeter area
Keep lines, mechanisms, fences and gates clear to prevent deterioration. Installing fences along the perimeter can help prevent incidents of trespassing, deliberate scaling and stray animals foraying into the premises. Use appropriate warning signs on the fencing. Know the industry guidelines regarding the height of the fencing and the approved fencing material.
Ensure that proper safety protocols are followed
Each time technicians perform work at a power substation, they must follow proper safety procedures. Some of the common procedures are:
Getting proper clearance from the authorities concerned
Ensuring proper signage is at the site to restrict unauthorised entry.
Wearing appropriate PPE for instance, shoes, gloves, sleeves and arc flash gear.
Note: Gas detectors, scaffoldings and rescue equipment should also be checked regularly to ensure that they work properly when the need arises.
Looking for a power substation supplier in India?
Utkarsh India offers an extensive range of power substation structures and integrated solutions. We design and manufacture power substation structures and supply them to national and global markets. Our offerings include:
Step-up transmission substation
Step-down transmission substation
Distribution substation
Underground distribution substation
With 40 years of manufacturing experience, we are a trusted name in the infrastructure industry. To know more about our products, get in touch with us.
How to Solve Common Communication Problems with Suppliers? Useful insights by one of the leading steel pipe manufacturers in Kolkata
There are no two ways that effective communication between you and suppliers is important to build a strong and trusting relationship. When both parties communicate clearly and concisely, any unforeseen issues or challenges can be addressed together. As one of the leading steel pipe manufacturers in Kolkata, we share with our useful insights to solve common communication problems with Suppliers:
Establish communication standards
Even before you start working with a supplier, you must create a set of guidelines by which your team will communicate. This will build a strong foundation on which future communication efforts can be built. Have a consistent system in place for reporting, order management and supplier performance management.
The absence of consistency often leads to communication roadblocks. Establishing a clear plan for how to communicate with suppliers can ensure an effective working relationship. Some of the basic points that you should cover include:
How frequently should your team hold meetings with your suppliers?
What will be the preferred mode of communication?
How to involve them in your long and short-term plans?
Appoint SPOCs
For a fruitful relationship with the supplier, it is important that direct communications are maintained. This should be implemented at the initiation of all contracts and continue through the life of the contract. Often when the supplier doesn't know whom they should speak to in your organisation, the crucial information may get lost. A good way to have effective collaboration is to have SPOCs (Single Point of Contacts) on both sides.
Direct communication ensures maintenance of communication between both parties.
Note: The SPCOs should not only be trained to maintain the supplier relationship but should also possess technical knowledge to understand the updates.
Make sure that the communication is not ambiguous
Train your team to communicate in a clear and concise manner. The mails should be to the point and there should be little room for confusion.
Note: If any communication is urgent and highly emotional, it should be delivered in person or a video conferencing meet should be called.
Give regular feedback
One of the common communication problems is that suppliers do not get feedback regularly. It is therefore your responsibility to appraise the supplier�"�s quality performance fairly and communicate the same. Feedback is important even when the supplier has been performing consistently and satisfactorily. Regular feedback helps the supplier know that they are on the right track.
Looking for steel pipe manufacturers in Kolkata?
As a reputed steel pipe supplier, we offer:
Steel tubes and pipes
Mild Steel (MS) pipes
Electric Resistance Welded (ERW) black
GI pipes
Square and rectangular hollow sections
Our products conform to national and international standards and are duly approved by agencies including SGS, CE, DNV, BVQI and TUV. We deliver across India through a country-wide dealer network and outside of India (Nepal, Oman, France and other countries) too. To know more about our products, get in touch with us.
Tips to Run an Effective Online Road Safety Programme: Insights by One of The Leading Road Safety Barriers Manufacturers
In today�"�s digital world, running an online campaign to achieve road safety measures can make a huge difference. Whether you want to launch a new campaign or give an existing campaign a boost, here is a useful read. Being one of the leading road safety barriers manufacturers, we have carefully chosen some tips to run an effective online road safety programme.
What should you do before launching your online campaign?
There are some questions you must ask yourself before creating an online campaign material. This will help you create a roadmap for you campaign:
Who are you targeting?
What online channels will you be using to get your message across?
What kind of creative content will resonate with your audience?
How do you plan to optimise the campaign once it is launched?
Do you have the resources to carry out this online strategy alone or do you need to hire experts?
How do you plan to integrate your online efforts with offline strategy?
Prepare campaign material
A road safety campaign should pique your audience�"�s attention. The campaign should include great photos and videos. Besides interesting images, you can do the following to make the content engaging:
The message should be positive: People tend to respond better to positive and constructive messages. Preachy and accusatory messages are not perceived well.
Use humour to make it engaging: With the help of humorous messages you can engage with your target audience.
Back the message with numbers and facts: When a message is well-researched, it helps in educating the audience and encourages people to make informed decisions about their behaviour.
Things you can do before launching the online campaign
There�"�s a lot you can do before to get the word out there about your campaign. Here�"�s what you can do:
A great way to get your audience excited is to launch a teaser. It is a powerful tool to build anticipation.
Come up with a catchy hashtag and promote it to increase your campaign�"�s reach.
One of the ways to improve road safety is the use of pedestrian traffic barriers and road safety barriers. When it comes to choosing the best roadside crash barriers, we manufacture a complete range of pedestrian traffic barriers and road safety barriers that conform to domestic and international standards. These have the finest quality raw materials that are sourced from brands such as SAIL, TATA and Hindustan Zinc.
History of Indian agriculture: useful insights by a leading PVC Pipe manufacturer
For India, agriculture is an important sector. According to the Economic Survey 2020-2021, the share of agriculture in Gross Value Added (GVA) of the country reached almost 20.2% of the economy. Indian agriculture has registered an impressive growth over the last few decades. But do you know that Indian agriculture has a long, old and beyond-memory history which dates back to the Indus valley civilization? Well, if you want to know more, keep reading. As a leading PVC pipe manufacturer, we have curated useful insights on history of Indian agriculture:
Indian agriculture began as early as 9000 BCE:
Agriculture in the Indian subcontinent began as early as 9000 BCE, starting with the cultivation of plants and domestication of animals such as sheep, goat and elephant. The development of agriculture allowed hunter-gatherers to settle and form villages. Settled life was soon followed with the development of better agricultural techniques being developed for agriculture.
Sophisticated irrigation system were seen during the Indus Valley Civilisation
There are no two ways that the prosperity of Indian agriculture is dependent on the monsoon. Besides the monsoon, there�"�s something very important which is - the irrigation system. You will be surprised to learn that irrigation was developed during the Indus Valley Civilisation. The development of the irrigation system is a major contributing factor to the prosperity of the Indus civilisation. There are archaeological evidences of
Artificial reservoirs
Animal drawn plough
Irrigation channels
Meteorological observations were made during 322–185 BCE
Meteorological observations are the foundation of farming practices. Interestingly, it was during the Mauryan Empire that these observations were made. Not just that, the soils too were categorised. The Mauryan also constructed dams and made provision of horse-drawn chariots— which was much faster than traditional bullock carts.
Kallanai Dam in Tamil Nadu was constructed during the Chola king�"�s era
Kallanai Dam was constructed in the 150 CE when the Chola king ruled. It is considered as one of the oldest water-regulation structures in the world still in use. It is one of the prime tourist spots in Tamil Nadu and was constructed to divert the waters of the Kaveri across the fertile delta region.
The above historical facts underline the importance of the irrigation system in the development of agriculture and farming practices. If you are running a farming business, the importance of a durable irrigation system cannot be emphasised enough.
If you are looking for a leak-proof irrigation system, use PVC pipes. As a leading PVC pipe manufacturer, we offer high-quality PVC pipes that are ideal for above ground and underground PVC drip irrigation systems. They can be used for borewells, tubewells as well as industrial plumbing. They are ideal for extracting clean water from deep and shallow borewells. Made from high-quality raw materials, our PVC casing pipes are chemical and corrosion resistant. For more information, fill this form and our team will assist you.
FAQs on PEB Structures
Pre-engineered building (PEB) buildings are steel structures that are manufactured and fabricated in a factory and then assembled at the site of construction. PEB structures are made by highly trained specialists and experienced manufacturers. PEB structures have roofs, beams and columns and can be easily customised to fulfil the requirement of the client.
If you are looking to buy PEB structures for your business, you are probably inundated with a lot of options. As a reputed PEB building manufacturer, we have curated some frequently asked questions and their answers that will help you make informed decisions:
Question 1: What are the advantages of PEB structures?
PEB structures offer numerous advantages. Some of them are:
Faster execution: As construction takes place in the factory as well as construction site, this expedites the project timeline.
Cost-effective: PEB structures are cheaper and easier to construct as they are built in a factory environment. This means that the building is constructed off-site, pre-built, and then transported to the construction site. The process saves time and money.
Low maintenance: PEB structures made of prefabricated metal components such as steel which does not easily rust or corrode. Maintenance is limited to periodic checking and cleaning. Steel structures are durable and low maintenance, making them a great choice for any project, be it warehouses, airport terminal buildings, factories and cold storage facilities.
Superior strength and durability: High-quality PEB structures are designed to withstand even the most extreme weather conditions, so you can rest assured about their longevity.
Q 2. Are PEB structures earthquake resistant?
Yes, PEB structures are known for their strength and durability. When designed well using high-quality materials, they can withstand earthquakes and other natural calamities. However, the durability of the structure will also depend upon:
The purpose with which PEB structures are designed
The materials used in the time of manufacturing
The design of the PEB structures
Technology used to manufacture the PEB structures
Question 3: Do PEB structures require high maintenance?
PEB structures are made of prefabricated steel and have the ability to withstand extreme weather conditions. High-quality galvanised steel increases the life cycle of the buildings. Galvanisation helps protect against corrosion and rusting. Thus, PEB structures are low maintenance.
Question 4: Are PEBs expensive?
It is wrongly assumed that PEB structures are expensive. Due to their fast construction, they give better value for money and time. Also, they are more effective and efficient in terms of time and costs. PEB structures cost less than RCC buildings as they need less labour and material input.
Question 5: Are PEB structures ideal only in the manufacturing industry?
Although PEB structures are widely used for making factories, factory sheds, and warehouses, their application is not limited to that. Today, they are being used to make small car parking sheds, aircraft hangars and low-rise multi-storey buildings.
Question 6: What will be the approximate cost of a PEB structure ?
The cost of PEB structures is highly subjective. They depend upon the land area, construction site area, the height of the structure and several other factors. Our engineers can make a site visit and understand your requirements. Finally, a quotation will be generated with detailed pricing and timelines.
Looking for a PEB building manufacturer?
At Utkarsh India, you will find different types of infrastructural products under one roof. We have in-house design, research & development, which allows us to offer you PEB structures as you desire. Our in-house testing facilities are well-equipped with physical and chemical labs. We are financially stable to meet high production targets. We have MoU with leading national and international raw material suppliers and offer you excellent after-sales support. Our PEB structures use galvanised steel that ensures longevity. We have 4 in-house galvanising plants that are up to 12.5m in length. To get a quote, get in touch with us.
How Local Authorities can use Social Media to Promote Road Safety? Useful Insights by a Metal Beam Crash Barriers Manufacturer
In today�"�s digital era, social media is the one of best platforms for launching road safety campaigns and thus, increasing public engagement and promoting positive behaviour on the roads. Social media as a communications tool has been growing in importance as it helps to share meaningful and even life-saving information. As a reputed metal beam crash barriers manufacturer, we share tips on how local authorities can use social media to promote road safety:
Use social media to share real-time updates:
Social media is a great platform for local authorities to constantly give current traffic updates helping commuters navigate their routes. They can also rely on user-generated content to share up-to-date happenings about traffic conditions.
Real-time alerts about traffic jams can help users plan their route better and reduce accidents. Also, besides traffic updates, social media can also be used to share updates about weather conditions, road work, bad roads and or any other emergency that can affect the flow of traffic. Social media channels can help local authorities communicate important safety information to the affected areas in a short amount of time.
Customise content for different platforms
When planning campaigns, local authorities should consider different social media channels that will help them reach their target audience. To leverage the power of social media, they can deliver a multi-channel campaign, where the messages will be posted on several social media channels. However, it is important to customise these messages for each platform.
Create and share valuable content
To create share-worthy content, the content should be compelling and informative. To create content for social media, local authorities must remember that preachy road safety awareness messages may get lost in the cacophony of content that the audience experiences everyday. Here are some tips to create shareable and yet valuable social media content on road safety:
Use positive language with catchy headlines and bright images: Audiences in general respond better to positive and constructive messages. For social media posts, it�"�s a good idea to use positive language along with bright photos, informative graphics and other images to grab the attention of audiences.
Align the message with trending hashtags: Hashtags make social media content easily discoverable. When local authorities are posting content, they must use relevant hashtags. They can also use popular hashtags that are centred on the major news topics of the world. When they see a trend that is related to road safety or road accidents, they can engage with it by using that tag. However, the messaging of content has to be carefully chosen in such cases.
Use memes: The use of humour to deliver a key message is useful to engage the target audience and make them more receptive to the message. From memes to witty posts, humour can be used to draw attention and engage with the audience.
Keep conversation flowing:
Local authorities need to keep the conversation about road safety flowing. For this they can:
Conduct online contests and polls
Encourage audience to ask questions
Conduct user-generated upload contests
About us:
We are one of the leading reputed metal beam crash barriers manufacturers. Metal beam crash barriers play an important role in road safety. They help in streamlining the traffic. Also, in case of an accident, they help to stop vehicles from going off the road, reducing the severity of accidents. Utkarsh crash barriers are manufactured and tested conforming to international standards and standards set by MORTH and AASHTO. They are hot-dip galvanised for longer life. To know the crash barrier price, contact us.
Pre-engineered metal building maintenance tips: useful insights by a PEB manufacturer
A pre-engineered metal building is designed for excellent durability and superior strength. However just like any structure, proper maintenance can increase the lifespan of the pre-engineered metal building. The frequency of maintenance depends on the kind of environmental factors that the pre-engineered metal building is exposed to. For instance, a pre-engineered metal building installed in humid areas requires more frequent maintenance than buildings in areas with dry weather conditions. As a reputed PEB manufacture, we share useful insights on pre-engineered metal building maintenance:
Ensure that fasteners are not loose and rusted:
Over time, fasteners can become loose. If not tightened, they may allow water to seep into the building during the monsoon. The exposure to water will cause the frame of the building to corrode faster than usual.
Check other accessories:
Doors, shutters and vents must be checked. The hinges and locks of the doors must be lubricated so that they swing open and close smoothly. The tracks of sliding doors must be cleaned and lubricated.
Wash the building annually:
Just like any other structure, a pre-engineered metal building too will gather dust and dirt. To keep it looking like new, a good wash can help. Use a low-pressure power washer and a suitable cleansing solution and clean the structure at least once a year.
Apply fresh coat of paint:
A pre-engineered steel building with a galvanised coat is highly durable and resistant to corrosion. However, in buildings where heavy equipment such as forklifts or cranes are used, dents and scratches can be seen on the building. If left untreated, the corrosion can spread, compromising the building�"�s foundations. It is always a good idea to repaint the building and keep it protected.
Note: Ask your PEB manufacturer about the suitable coating for the structure. Use recommended paint only.
Check the insulation:
A pre-engineered metal building requires insulation to maintain a comfortable temperature indoors. When the insulation is damaged, it may lead to drafts and moisture build-up. This can not only increase the heating and cooling costs but can also make the metal parts vulnerable to corrosion. Inspect the building�"�s insulation regularly and take corrective measures if and when necessary.
Note: Utkarsh PEB structures cover all of the above so that maintenance would not be an issue with our products.
Looking for a PEB manufacturer for your project?
As a leading PEB manufacturer in India, we can work with your requirements and ensure that the pre-engineered metal building is designed and built as per the operating environment. We offer the finest PEB structures. We have in-house design, research and development. We have 10 in-house testing labs and 6 external lab testing facilities. We have 4 house galvanising plants. We deliver PEB structures across India. To generate a quote, contact us.
Applications of steel pipes: useful insights by one of the leading steel pipe fittings manufacturers in Kolkata
Steel tubes and pipes are durable, rust resistant and easy to install. This is why they are a top choice in many industries. As one of the leading steel pipe fittings manufacturers in Kolkata, we share with you some common applications of steel pipes and tubes:
Plumbing: Since steel pipes are strong and durable, they are used underground for transporting water. The anti-corrosive property of steel pipes makes it ideal for carrying potable and non-potable water. Moreover, unlike iron pipes, the exterior of steel pipes do not deteriorate when exposed to soil and UV rays. High quality steel pipes are low maintenance and don't need to be replaced too often as they are corrosion-resistant.
Aerospace: Steel pipes and tubes are widely used in the aerospace industry in fuel lines, piping and rocket engines. In the aerospace industry, steel is preferred over other metals and alloys because it can withstand pressure and deformation.
HVAC: It would not be wrong to say that steel pipes are an integral part of the HVAC (Heating, Ventilation and Air conditioning) industry. Steel pipes are commonly used for transferring liquids and gases in HVAC systems. Steel pipes are preferred over other pipes because they can withstand thermal expansion. They can also withstand drastic temperature changes.
Agriculture: The agriculture industry heavily relies on steel pipes for various purposes. Due to its durability and ability to withstand pressure, steel pipes are used in water wells and other irrigation systems. Steel pipes are used in field drainage systems and vent pipe systems.
Street lighting: Steel pipes are used in the manufacturing of Swaged Steel Tubular Poles. Swaged steel tubular poles are designed for power distribution, illumination, signage and other diverse needs. Steel pipes are used in tubular poles as they have the strength and stability to withstand torsional stress offering wind resistance.
Utkarsh India steel pipes and tubes are used for a wide range of applications, including the ones mentioned above. Our steel pipes and tubes are approved from BHEL, PHE, and PWD.
Looking for steel pipe fittings and steel tubes?
As one of the leading steel pipe fittings manufacturers in Kolkata, we offer steel tubes and pipes, MS pipes, ERW black and GI pipes, square and rectangular hollow sections. Our products conform to national and international standards and are duly approved by inspecting and certification authorities such as SGS, CE, DNV, BVQI and TUV.
We are a trusted name in the infrastructure industry because:
We manufacture 1,20,000 MT every year
Our MS & Galvanised pipes are manufactured under one roof.
We use HR Coil used from SAIL & TATA and Zinc is used from Hindustan Zinc Limited as raw material for its GI and MS pipes products.
Our products comply with all IS licenses such as IS 1239, IS 3601, IS 1161 and IS 3589.
We export MS pipes in 17+ countries
We offer pipes in size ranging from ½†to 16â€. We also manufacture pipes with larger diameter that go up to 400 MM NB.
We use high grade zinc for galvanization from Hindustan Zinc Ltd.
Timely delivery of material is one of our core strengths
We follow 7 bath technique for galvanising
We have ready stock available.
To generate a quote,contact us.
Cleaning and disinfecting water storage tanks: useful insights by Utkarsh water tower
Water tanks are mini reservoirs that collect water meant for subsequent use. These water storage tanks are used for residential and commercial consumers. Many large-scale companies and municipal bodies also use water storage tanks. These water tanks are mounted on top of water tank tower structures, To ensure that stored water�"�s quality remains unaffected, the water storage tanks must be well-maintained. Periodic inspection and cleaning preserve the quality of water and ensure the longevity of the water storage tanks. As one of the leading water tank tower structure manufacturers, we share with you some useful insights on cleaning and disinfecting water storage tanks:
Inspection must be done at least twice a year:
Inspection is the first step of the maintenance procedure. The purpose of the inspection is to determine whether any repairs are required or not. Inspection will help the maintenance staff to understand the exact nature and extent of the repair work required. Although the inspection of water tanks may seem expensive, the cost is insignificant compared to the cost of premature failure of the tank.
Water storage tanks must be inspected at least twice a year and inspection must include:
Vision inspection of:
Tank exterior
Aboveground piping
Manhole
Foundations
Secondary containment
The containment area must be checked for :
Level of standing water
Evidence of leak
Proper functioning of valves and vents
Safety precautions
Safety equipment in place and operative
Restricted entry signs are placed
Tank system secured to prevent vandalism and unauthorized access
Note: This list is indicative and not exhaustive.
Prepare the water storage tanks for cleaning:
Before cleaning is done, it is important to ensure that the structure is properly prepared. The interior and exterior surfaces of water storage tanks must be emptied and any built-up debris, corrosion, and bio-film must be removed using a brush or power washer.
Carry out repairs:
Components such as valves and vents should be checked for signs of leakage. If there is any leakage, it should be repaired. Occasional repairs will keep the water storage tank operational. If there are any signs of deterioration on the shells, exterior covers, and ladders, they must be fixed or replaced.
Paint the water structure to prevent rusting
Once the tank is clean and repaired, it must be painted. A coat of rust-inhibitive primer should be applied. If the old paint has completely chipped off, the primer coat should be applied on the entire surface.
Sterilize the water storage tanks:
Before the tank is put to use again, it must be thoroughly disinfected and chlorinated. Read the manufacturer�"�s instructions regarding the bleaching quality to be used.
Looking for water tank tower structure manufacturers for your project?
As one of the leading water tank tower structure manufacturers, we manufacture over 1000 galvanized elevated water tank structures every month. Our Utkarsh water towers are of high-quality steel. The zinc coating makes these structures durable and rust-resistant. Our water tower tank structures can withstand extreme weather conditions. Ready stocks are available for reasonable prices. We ensure fast delivery across India. We are a trusted partner for many government agencies and private companies. To generate a quote, contact us.
Important factors that architects consider when they plan for road lighting design: list by one of the leading steel tubular pole manufacturers in Kolkata
Road lighting design plays an important role in road safety. The right type of design helps motorists and pedestrians to easily see intersections and trouble spots. To a certain extent, effective road lighting design can also reduce criminal activities. Considering its importance and complexity, architects and other urban planners consider a myriad of factors while planning for road lighting design. As one of the reputed steel tubular pole manufacturers in Kolkatawe share some of these important factors:
Existing installations: When considering a possible proposal for road lighting, architects must ensure that they have the information of the existing road lighting. Often road lighting projects are a continuation of previous installations. In such cases, the chosen steel tubular pole luminaires should complement and not clash with the existing installations. A similar layout and mounting height will ensure that there�"�s consistency and motorists and pedestrians will not get confused due to variance.
Type of roads: There are different types of roads, including main road, bylanes, arterial roads, expressway and carriageways. These roads are designed for different speeds. Some may have intersections for pedestrians, while others may not. Therefore, the use of roads will decide the type of lighting poles, the height of the poles, distance between the poles and the luminaire to be used. Here are some examples of how lighting poles are chosen for different types of roads:
Traditionally, for a twin carriageway with 3 or 4 lanes, a steel tubular pole with mounting height of above 9 m -12 m is ideal. However, intersections made for pedestrians, cyclists or slow vehicles need special attention. Extra lighting is required at intersections to reduce accidents, especially at night.
For roads with medium-speed and high-speed vehicles where pedestrians and cyclists are common, lighting poles with mounting heights around 8m - 10m are ideal. Additional luminaire at a separate mounting height is often needed for adjacent pathways.
For lanes in residential areas, low glare luminaires are considered so that the light doesn�"�t trespass onto houses. For this, the location and the orientation of the luminaires has to be carefully chosen.
Aesthetics: The lighting poles are an important part of the urban landscape. Hence, architects choose lighting poles in a way that they complement the area they are installed at. For instance, places such as city squares, archways and areas outside retail stores may need designer street lighting Whenever designing a road lighting plan, the effect of the lighting hardware on an area during daylight hours should be considered, as well as the performance of the lighting during the night.
Durability: One of main concerns in road lighting is durability. This is why architects prefer a steel tubular pole with IS ratings that indicate that it can withstand torsional stress.
Looking for a steel tubular pole for your project?
We manufacture high quality steel tubular poles. These steel tubular poles have the strength and stability to withstand shocks, cyclones and thrust line breakages. Our steel tubular poles can be designed and customised to meet the demands of architects, engineers, and planners for diverse needs. We are a trusted name in the infrastructure sector because:
Our steel tubular poles are hot-dip galvanised for longevity
Inspection and test plans are specially customised for each product
We ensure faster delivery through a country-wide dealer network
To know more about our products, get in touch with us.
Useful insights on sustainable architecture by a solar street light pole manufacturer
The focus of sustainable architecture is on building designs that use materials and construction methods that reduce the impact of development on the environment during construction as well as once the building is in use. Landscape, energy management, and stormwater management are just a few of the factors that are taken into consideration. As a reputed solar street light pole manufacturer, we share some of useful insights on sustainable architecture:
Passive sustainable design: Passive sustainable design means using natural elements to keep buildings comfortable. This is done to reduce power consumption. Designing the building as per sun orientation and local climate conditions helps in thoughtful door and window placement. For instance, in some locations, large windows, doors, and skylights can help the users and residents better manage daylighting and natural ventilation, reducing energy needs for the building. Passive sustainable design strategies need to be planned before the construction of the building starts.
Active sustainable design: Active sustainable design strategies involve the efficient HVAC, electrical, plumbing and other systems. For instance, a smart HVAC system adjusts the temperature of each part of the building based on the demand. Therefore, an empty room won�"�t be heated all the time.
The electrical strategies will include:
The use of LED lights
Motion sensors
Use of dimmer switches
The plumbing strategies will include:
Installing low-flow faucets and showerheads
Insulating water pipes so that they don�"�t take much time warm-up
Opting for an energy-efficient tankless water heater that instantly heats water
Renewable energy systems: Passive sustainable design and renewable energy systems usually go hand in hand. Renewable energy design strategies include ideas that help harness solar and wind energy. Some of the renewable energy strategies include:
Use of solar lights and solar heating systems
Use of wind turbines to improve indoor air quality
In certain situations, hydro power can be more viable as a commercial energy source than fossil-based energy
Green building materials: The use of green building materials can reduce a building project's environmental impact. This is why materials such as fly ash bricks, steel, lumber, bamboo, cordwoods and insulated concrete forms are used for construction as well as interior decoration. It is also important to avoid materials that contain toxins. When it comes to paint and sealants, choose the ones that have low volatile organic compounds (VOCs).
Native landscaping: By planting trees and grasses that are native to the area, the air quality can be improved without the need for too much watering, fertilisers and pesticides. Landscaping can also be used as part of a passive energy strategy.
Stormwater management: In urban areas, stormwater management is very important as the water runs off into roads and sewers. When stormwater management strategies are in place, the water is absorbed into the soil. The water helps in replenishing the underground aquifers. Water detention ponds, rainwater harvesting, green roofs and constructed wetlands can help rainwater from running off.
Looking for a solar street light pole for your project?
Utkarsh India is a trusted name. As one of the reputed street light pole manufacturers, we offer street light poles with mounts for solar panels. We also offer conical poles, steel tubular poles, and street light poles. We are a trusted name in the infrastructure sector and have more than 18 years of experience in manufacturing High Masts & Street Light poles. Our high masts are used for large area illumination, stadium/sports area, flag masts, street lighting, transmission poles, solar/digital/wi-fi, and road signage/signal. To get a quote on high mast light pole installation or other products, call us
Useful Insights on Selecting Pipes and Piping Materials
All buildings need piping systems for transporting drinking water, potable water, sewage, slurries and chemicals. When it comes to designing piping systems, piping material selection is incredibly important as the decision can have an impact on how long the piping will last. Here are some useful insights on how to select pipes and different piping materials:
Factors that influence the choice of piping materials:
Liquid being transported: For corrosive liquids such as crude oil and acidic liquids, corrosion-resistant pipe material such as CPVC pipes are needed. Meanwhile, for non-corrosive fluids or gasses, carbon steel and metal pipes are better choices.
Temperature of the liquid: If you are transporting high-temperature liquids, you will need to use piping materials that can withstand high temperature and will not react with the liquid.
Pressure of the liquid: If the pressure of the liquid is high, you need piping material that has high mechanical strength to resist the high pressure.
Service life: If you want the plumbing system to last for 2 to 3 decades, you will need a durable piping material. But for temporary worksites you should factor in how often you will use your fluid handling system. However, the above points need to be considered, regardless of the desired service life.
Ease of maintenance: Certain types of piping material are easier to maintain than others.
Here are some common pipes and piping materials:
PVC pipes and fittings: PVC pipes are widely used for residential applications, commercial and industrial applications. One of the key advantages of PVC pipes is that they are resistant to corrosion which makes them ideal for carrying potable water and chemicals. To decide which PVC pipe is the best, you must know their grades and end-application.
PVC casing pipes: PVC casing pipes are made from special PVC compounds that lend them extra strength and durability. They are mainly used for extracting clean water from deep and shallow bore wells. Our PVC casing pipes are made from high quality PVC compound. Our PVC casing pipes are appropriate for:
Borewells & tubewells
Residential plumbing
Commercial plumbing
Industrial plumbing
CPVC pipes: When it comes to transporting drinking water, CPVC is the most trusted piping material. The reason being the CPVC compound does not react with chlorine that is present in domestic water. The recommended operating temperature for PVC pipes is 45°C to 50°C whereas CPVC pipes are ideal for hot and cold water applications. Our CPVC pipes are used for:
Water mains
Industrial water lines
Plant piping
Industrial lines for carrying chemicals
For transport of salt water and other chemicals in industry
uPVC pipes: Plumbing applications where chemical reactions are a concern, uPVC pipes are preferred choice. The uPVC compound shows strong resistance to chemicals and is used for industrial and commercial use. Our uFLO - uPVC pipes & fittings are ideal for cold water application. They go through 6 stages of checking and are ideal for:
Residential plumbing
Swimming pools
Industrial process lines
Food & beverage industry
Salt water lines
Chemical sector
Looking for PVC pipes and fittings for your project?
If you are looking to buy the best quality PVC pipes and fittings, explore Utkarsh PVC casing pipes, CPVC pipes and uPVC pipes. We are one of the leading PVC pipes and fittings manufacturers in India. Our pipes require little maintenance and are easy to install, making them a cost-effective option. To know more about plumbing solutions, contact us.
Benefits of PEB Buildings
In the last few years, PEB steel structures have become quite popular. A PEB building is a pre-designed and prefabricated steel structure which can be custom-made according to the requirement and assembled at construction site. PEB buildings are used for making houses, office spaces, warehouses, hangars, factories, stadium structures, railway auditoriums, cold storage spaces and even shopping malls. They are made using steel beams and columns that can be shaped according to the requirements. If you are planning to use a PEB steel structure for your next project here are some of the benefits of PEB buildingsthat you should know about:
Reduced construction time: One of the key benefits of PEB buildings is that they can be built in much less time than conventional concrete buildings. The components are engineered beforehand and standardised. This reduces the engineering, production and erection time. The use of software for design and drafting speeds up the design phase. Moreover, the use of highly sophisticated machinery such as beam welding machine, plasma cutting machines and shear cutting machines greatly reduce the time of fabrication of built-up components.
PEB structures can withstand extreme weather conditions: PEB buildings are built of I-frames which are sturdy in nature and are designed to take heavy loads. Since load considerations are already taken into account before construction, this can greatly enhance the quality of the structure. They can also resist the effects of earthquakes.
PEB structure is low maintenance: Even before the manufacturing of PEB structure starts, the quality of materials to be used is taken into consideration. The use of corrosion resistant steel ensures that the structure can withstand different operating conditions. This reduces the maintenance required on the structure for longer periods of time.
PEB structure is easy to install: Since most of the engineering of the structure is done in the factory during the prefabrication stage, this reduces the efforts required at the actual construction site. They can be easily transported to the site and assembled using bolts and nuts. As the assembly process is easy, this reduces manual labour.
PEB structure is cost-effective: As the materials are chosen during the design phase and all the calculations are run beforehand, this ensures efficient material usage and less wastage of money. Moreover, a PEB structure can be shifted from one place to another, giving you more return on your investment.
PEB structure is environmentally friendly: PEB structure is preferred for green projects as they are relocatable. This means the same structure can be shifted to a different place and used again. Moreover, no water needed is for construction.
Looking for a PEB structure for your project?
We offer you PEB steel structures that are designed and built as per your specifications and requirements. We offer the finest PEB structures. Our PEB structures are highly durable and made of galvanised sheets conforming to grade standards IS2062 and ASTM572. We have a beam welding machine as well as 10 in-house testing labs to ensure that raw materials and finished goods meet the quality and safety standards. We also offer installation and technical advisory. We deliver across India and have a 24x7 logistic and dispatch department for quick turnaround time. To generate a quote, contact us.
Factors Considered Before Selecting Solar Mast for Industries
Solar street light masts are engineered structures that are designed to support single or multiple solar luminaires. These masts may also be used to support roadway signs, banners and CCTV cameras. They are also used for power distribution.
Solar street light masts are versatile and are used across different industries - hence, there are many factors to be taken into account before selecting solar masts for industries. As a solar street light pole manufacturer, we share with you some important factors to be considered before selecting solar mast for industries:
Function of solar mast: The primary function of a solar mast is to support the weight of the luminaire. But at the same time, it must resist the wind and other environmental forces that it may encounter during its expected design life. At the time of selecting a solar mast, it is important to understand the operating environment of the mast and an engineering analysis must be done to ensure that the mast is up for the task. Our street light masts are manufactured as per BIS 875 Part III and ILE TR7. This means they can withstand 300 kmph wind speed.
Mounting height: The mounting height of the mast is decided by the number of poles to be installed, the kind and number of luminaires to be mounted. The type of luminaire model is decided by lighting consultants who survey the area that needs to be illuminated.
Wind speed (in mph): Before a solar mast for industries is selected, it is important to factor in the wind speed that the mast will be exposed to. If the area falls in between two wind zones, the higher value should be considered. We use IIT-approved design software to conduct wind tunnel testing to check the aerodynamic performance of the mast. The testing checks the solar mast�"�s structural design and the design of the foundation.
Pole material: Solar mast for industries is made of different materials such as steel, aluminum concrete and cast-iron. Given the high tensile strength of steel, it�"�s the most common material to be used. We manufacture solar masts for industries using the TATA or SAIL steel. They are hot-dip galvanised in zinc for long lasting life. The zinc is sourced from Hindustan Zinc Ltd.
Design requirement: Round and square cross-section masts are the most common. However, city planners and urban developers often request for designer masts that are aesthetically appealing.
Operating conditions: Special consideration must be taken for job sites near coastal areas. Corrosive operating conditions may require solar masts to be applied with extra coating.
Looking for a Solar Mast for Industries?
As a reputed solar street light pole manufacturer, we offer masts and poles with mounts for solar panels that are engineered as per your customisation. We are the first company in entire eastern India to be BIS Licence holder of IS: 2713. We have over 18 years of experience in manufacturing high mast and poles. We are a trusted name in the infrastructure sector because:
We have an in-house facility for designing and customisation.
We have in-house labs for quality testing.
We use IIT-approved design software. We also offer design and drawing support.
We have an all-over India distribution network. We ensure faster delivery as we provide service for logistics and freight service to our customers.
We ensure quality assurance at the time of manufacturing and also follow safety protocols at the time of dispatch.
We also provide after sales service, with a 1-year service.
To know more about our solar masts, contact us.
Qualities You Should Look for when Choosing an HDPE Pipe Supplier
Known for their high tensile strength, flexibility, and durability, HDPE pipes are an ideal solution for fluid transportation and sprinkler irrigation systems. Resistant to chemicals and corrosion, these pipes are built to last for decades. High-quality HDPE pipes from reputed HDPE pipe manufacturers offer leakproof performance. To leverage the benefits of HDPE pipes, you must buy it from reputed HDPE pipe manufacturers. Here we share with you tips to choose an HDPE pipe supplier:
1. Supplier credibility:It�"�s important to do your research and take the time to check the supplier�"�s credibility. Go for a supplier that has a proven track record of meeting customer needs and expectations.
2. Experience: When selecting an HDPE pipe supplier for your project, it's important to prioritise experience above all else. A reputable supplier should have several years of experience in the industry. This ensures that they are skilled pipe professionals and have the necessary connections with manufacturers to bring quality materials. We have over 50 years of manufacturing experience.
3. Costs: Assessing product quality and costs associated with supply, delivery, and installation is important. Researching vendors to determine who offers the best overall value can make a huge difference in budget impact. Quality and costs should factor heavily into the decision-making process when selecting the right HDPE pipe supplier for your project.
4. Delivery network: The delivery network of an HDPE pipe supplier is an important factor to consider. This is more important when you are working on a project with tight deadlines or are located in a remote area. Look for a supplier that has a well-established delivery network that can ensure timely delivery of your HDPE pipes. We have a robust distribution network of over 10,000 dealers across India.
5. Innovations: When purchasing HDPE pipes, it�"�s important to ensure your supplier has the latest innovations in their products. Not only will this ensure that you�"�ll get a quality product, but also that they stay ahead of the competition by providing cutting-edge solutions. Look for suppliers who invest heavily in research and development so that you can be confident you are getting top-of-the-line products from leading sources. With higher standards come bigger results, and suppliers must keep up with emerging trends and technologies to create a better customer experience.
6. Quality: Not only does quality ensure that the product will perform its best and last as long as possible, but it could also save you money in the long run. A reputable HDPE pipe supplier will provide HDPE pipes that are strong and durable.
Looking for an HDPE pipe supplier?
We manufacture HDPE pipes from high quality polyethylene. They have been tested and are ideal for above-ground surface, buried, floating and sub-surface marine applications. We are a trusted name in the industry because:
We have a production capacity of 64,000 MT per annum in polymer
Our HDPE pipes are resistant to corrosion and abrasion
There is no need for any heavy equipment for installation
We have an all-India network of dealers for fast delivery
To know more about HDPE pipes, contact us.
How are PEB Steel Structures Better than RCC Buildings?
In the construction sector, there is a major focus on faster delivery of projects and PEB structures help you achieve that. In India, the demand for PEB structures is growing enormously, especially after the government's Smart City initiative. If you need a structure for your next project, you must be wondering --- PEB Vs RCC -- which is better? Below we share how PEB steel structures are better than RCC buildings:
Cost: As far as the manufacturing cost of PEB structures is concerned, they are more affordable. The reason being specialised computer analysis and design software optimise material requirement. Moreover, made in a controlled environment, there are fewer variable factors that can delay the work and drive up the cost. The process of installation is simple and quick and, thus, entails lower labour costs. On the other hand, making RCC buildings is a costly process, involving expensive building materials, a lot of manpower and time.
Time: The timeline of RCC buildings depends on various factors, starting from the condition of the construction site, availability of construction materials, to last-minute changes. Even if the construction site is being readied, the work on PEB structures can be started simultaneously in a factory, saving time. Moreover, as PEB structures are designed, engineered, and made in a controlled environment, there are less variables involved that can delay the work.
Load bearing capacity: The load bearing capacity of PEB structures is taken into consideration, ensuring that the entire frame is sturdy and durable. Moreover, advanced software simulations are run on the structure before it is assembled. This helps in calculating accurate load bearing capacity. The load carrying capacity of steel is higher than traditional construction materials.
Earthquake resistance: PEB structures withstand earthquakes more effectively as compared to the RCC buildings. The reason being RCC buildings are brittle so they are less earthquake resistant.
Weather resistant: Exposure to moisture and rain affects the structural integrity of an RCC building. However, the use of corrosion resistant steel ensures the longevity of PEB structures.
Maintenance: PEB steel structures require less maintenance as compared to the RCC buildings. RCC buildings are likely to be affected by weather conditions, requiring repair and maintenance work. As made from high quality steel beams and columns, they do not corrode or absorb water.
Return on investment: PEB steel structures are a great option for temporary warehouses, storage facilities and offices. Once the project is over, they can be dismantled and re-installed in a different location.. On the other hand, an RCC building structure cannot be moved to a different place. In case, a PEB structure is not needed at all, the steel can be sold and reused. The materials used in RCC building construction cannot be reused after the destruction of the structure.
Foundation: For RCC buildings, the foundation needs to be strong to take the weight of large weight of the concrete. PEB structures can be assembled without foundation.
Looking for PEB structures for your next project?
We offer PEB structuresmade of highly durable and galvanised material conforming to grade standards IS2062 and ASTM572. We have over four decades of experience in steel fabrication, rolling and forming. We have a fabrication capacity of 25,000 metric tonnes per month. We maintain a good stock of raw material of steel, galvanised sheets and fasteners maintained to ensure quick availability. All operations are done in-house including fabrication. We also have 10 in-house testing laboratories for regular quality check of raw materials and finished goods. We have a 24x7 logistics and dispatch department for quick turnaround time. To know more about our PEB structures, contact us.
Road Safety Tips for Driving in Rainy Season: Curated by a Reputed W Beam Metal Crash Barriers Manufacturer
Rain and wet road conditions are the worst driving conditions that motorists have to face. Slippery roads, decreased tire traction and reduced visibility make driving in the rain quite difficult and unsafe. While reducing speed is important to drive safely in wet conditions, there are several other things that motorists need to be aware of when driving in the rain. As a reputed W beam metal crash barriers manufacturer, we share a few important road safety tips for driving in rainy season:
The vehicle should be in good condition: Motorists must ensure that their vehicles are in good condition before they head out in rainy weather. The tires, windshield wipers, headlights and brakes of the vehicles must be checked. Even a small mechanical fault can either cause an accident or bring the vehicle to a standstill.
The motorists should check the weather forecast: Rain can be quite unpredictable, especially in the monsoon season. Motorists must tune in to the weather forecast before they get into the vehicle. Staying updated on the weather predictions can help them plan their journey better.
Drive slowly: As mentioned above, motorists must drive slowly. They should leave early for their destination during the rainy season so that if it does pour they don�"�t feel the pressure to drive fast.
Note: The speed mentioned on the side of the road is the maximum speed for perfect weather and perfect road conditions. So if the road is wet, motorists should drive slowly.
Motorists must not use cruise control: Cruise control is a good and helpful feature in dry conditions. But it increases the risk of losing control over the car in wet conditions. The automatic acceleration can cause motorists to lose control of the vehicle when the tires regain traction.
Motorists must turn the headlights on: Visibility becomes a serious challenge during the rainy season. Motorists must turn the headlights for better visibility.
Motorists must maintain distance from other vehicles: During wet weather, motorists must maintain a good distance from other vehicles. This is because, the risk of collision is high during rains due to slippery roads, less visibility and even wet brakes. With more space between the vehicles, the motorists can brake gently.
Motorists must use windshield wipers when it�"�s raining: Motorists must use windshield wipers even during light showers and drizzle. This will clear away the moisture in the glass, ensuring better visibility. During heavy rain, the front and back defoggers must be used to maximise visibility.
How do W beam metal crash barriers and highway crash barriers ensure road safety?
Metal crash barriers play a crucial role in ensuring road safety especially when it�"�s raining. As they are painted with fluorescent paint, they offer visual guidelines - even when it�"�s raining or it�"�s dark, motorists can see where the road is turning.
In case of an accident, highway crash barriers protect vehicles from crashing into oncoming vehicles or reduce the chances of vehicles falling into the abyss. W beam metal crash barriers are designed to have two or three rails that absorb the impact when the vehicle crashes at high speed, this helps to restrain the vehicle from rolling over the bridge.
Looking for W beam metal crash barrier manufacturers for your project?
We offer W beam metal crash barriers and highway crash barriers that are manufactured and tested conforming to international standards and standards set by MORTH and AASHTO. We offer single side single barriers, double side single barriers, single side double barriers and double side double barriers. We are a trusted company in the infrastructure sector because:
We have the capacity to roll 48,000 MT of crash barriers.
We source raw materials from brands such as SAIL, TATA and Hindustan Zinc.
Our crash barriers are crash tested as per the European standards.
They are hot-dip galvanised for longer life.
We are a one-stop shop for all components and anchorage systems such as L-Shaped turned down end terminals, fishtail type end terminals and U-shaped median end terminals.
We have 24*7 logistic and dispatch department for ensuring faster delivery across India.
To know more about our crash barriers, contact us.
A Significant Milestone towards a Greener Future through Environmental Sustainability and Adaptability
Utkarsh India Limited contributes towards sustainability with the commissioning of a 1MW Solar Power Plant in the Hooghly district in the eastern Indian state of West Bengal.
Utkarsh India Limited, the pioneer in the business of manufacturing and supplying High-end engineering products and services, in the infrastructure, Agriculture, and domestic water piping industry has successfullyinstalled a captive Solar energy plant for generating 1MW of Power to meet its growing power demand at Hooghly, West Bengal. An array of 1824 solar panels covered the area, which will aid in the carbon abatement of 1250 tonnes of Co2 per year which is equivalent to the tree plantation of 38750 to 57500 numbers per year and the plant will generate 12.5 Lacs units of energy per year. The estimated amount of reduction in the Carbon Footprint will reduce by 125 MT pa by reducing the emission of Carbon dioxide into the atmosphere. The Project aims to contribute towards environmental sustainability& marks an important milestone on the road to the company�"�s goal of adopting new technology.
At Utkarsh India, the adaptability of the essence of renewable resource solutions through which a sustainable approach in everyday living can be adopted is focused. The use of solar electricity for producing high-quality engineering products like prefabricated steel structures, Steel tubes& pipes, Road safety barriers, Polymer pipes, and Steel & Power distribution poles is a major step in this direction.We are continuously developing innovative processes to modernize production for customers to help them create a more sustainable society.
Speaking on the occasion of the Solar Power Plant inauguration Mr. Utkarsh Bansal –Director said that �"This is an important first step towards tapping renewable energy for our requirement. We look forward to scaling up the solar project across our different units. As the world is moving towards reducing carbon emissions, we would like to play a proactive role and provide thought leadership towards achieving environmental sustainability.�"
The Solar Project has been developed by ONergy Solar (Punam Energy Pvt Ltd), a leading provider of solar solutions across C&I segment. Mr. Rishabh Mundra, Director of ONergy cited on the same occasion â€�"The plant has been installed with top of-line components as Utkarsh India appreciates long-term value considering the key to a successful and efficient solar power system ensuring optimum generation. We are grateful to the management of Utkarsh India Limited for giving us the opportunity which has been a testament to our teamâ€�"�s knowledge and expertise in the solar energy sector.â€
Useful Insights on Electricity Distribution Network: Arc Faults, Electric Shocks and Electrical Accidents
An electricity distribution network carries power from generating stations to the end consumers. Power substations and transmission poles perform the crucial task of transmission and distribution of electrical power. However, these facilities are often vulnerable to electrical accidents. As a reputed power substation structures supplier, we share with useful insights on arc faults, electric shocks, and electrical accidents:
Arc faults: An arc fault occurs when loose wires or damaged wires trigger sparks or arcs. Arcing doesn�"�t always mean that fire is imminent but it indicates that there�"�s a danger of fire and the problem should be addressed. Arc faults can lead to arc flash and arc blast.
Arc flash: It is a type of electrical explosion that generates flashes of light, sparks and heat. In power substations, where voltages and currents are significantly higher, arc flashes can generate heat, toxic fumes, blinding light and deafening noise.
Arc blast: An arc blast is an extremely strong explosion that can throw away people and objects that are nearby. Both arc flash and arc blast can be quite dangerous and cause loss of life and property.
Unlike a circuit breaker detecting overloads and short circuits, an AFCI is used to detect different arcing conditions so that the situation can be controlled in a timely fashion.
Electrical accidents: An electrical accident is an undesired event that is caused by an electric current. An electrical accident could cause injury to a person or damage property. Different types of electrical accidents are:
Electric shock: It occurs when any part of the body, be it a finger, hand, or arm comes into contact with an electric current. A mild electric shock is usually not serious. It causes a mild tingling sensation. Moderate electrical shock can cause muscle spasms whereas severe electric shock can lead to organ failure. Moderate and severe electrical shock can be fatal in the absence of appropriate help.
Electrical burn: Electrical burn occurs when severe electric shock causes the skin to burn. Some electrical burns can be superficial and heal on their own. But internal burns can be quite serious and burn deep tissue.
Electrical fires: Electrical fires occur when an electrical spark causes flammable materials to burn. Electrical fires are extremely dangerous as putting them out with water may expose a person to a higher risk of electric shock.
How can electrical accidents be avoided in power substations? An effective way to help prevent arc faults is to identify the potential risks and measures to control them. For instance, all equipment must be regularly checked and maintained. Environmental conditions and equipment state must be reassessed from time to time so that preventive measures can be updated accordingly. All employees should wear PPEs that are arc-rated.
Looking for power substation structures in India?
We offer a full range of substation structures and integrated solutions. We design, manufacture and supply substation structures domestically and internationally.
catering to national and international markets. We offer step-up transmission substation, step-down transmission substation, distribution substation and underground distribution substation.
With over four decades of manufacturing experience, we are a trusted name in the infrastructure industry. To know more about our products, get in touch with us.
Applications and advantages of SWR pipe fittings
SWR stands for 'Soil, Waste and Rain', this means these pipes are used for waste removal. SWR pipes and fittings are used across industries - they are used in residential, commercial and industrial sectors. Here we share with you applications and advantages of SWR pipes and fittings:
Application of SWR pipes and fittings:
SWR pipes are used for non-pressure plumbing applications. They are used in houses, hotels, resorts and hospitals to remove waste water. As SWR pipes are fire-resistant, they are used in industrial sectors for transporting and carrying chemical bi-products and hazardous chemicals and industrial liquid waste. Food and chemical sectors heavily rely on SWR pipes for transporting chemicals and waste.
SWR pipe fittings join two or more pipes together. The purpose of fittings is to divert the flow direction of the pipe. SWR pipe fittings come in a wide range of shapes and sizes.
Advantages of SWR pipes and fittings
They are chemical and bacterial resistant: One of the reasons why SWR pipes are used for waste removal is that they are resistant to chemicals, bacteria, fungi and microorganisms. This reduces the chances of the pipes getting affected when exposed to hazardous chemicals and industrial waste.
They are corrosion resistant: When exposed to hazardous chemicals and industrial waste, ordinary pipes rust or corrode, leading to cracks. But as SWR pipes and fittings offer outstanding corrosion resistance, they do not rust or corrode, offering a leak-free performance.
They are fire resistant: In commercial and residential sectors, fire safety is a major concern. Attempts are made to ensure to choose materials that are fire resistant. In the plumbing system, SWR pipes are used as they are not only fire resistant but also self-extinguishing.
They are easy to install: When it comes to installing SWR pipes and fittings, the process is quick and smooth. The entire process can be carried out manually without the need of any special equipment. As SWR pipes and fittings are lightweight, they can be transported at reasonable cost.
They ensure smooth flow rate: The inner surface of good quality pipes SWR pipes and fittings like ours are mirror-smooth, offering smooth flow rate. It also prevents clogging and drain choke-ups.
They are cost-effective: As SWR pipes and fittings are lightweight, they do not incur heavy installation and transportation cost. Unlike other pipes, they do not corrode, this reduces the need for frequent repair and maintenance, making it a cost-effective option.
Looking for a SWR pipe fitting manufacturer in India?
We are a reputed SWR pipe fitting manufacturer in India. Our products are manufactured with the highest degree of dimensional accuracy to ensure a high flow rate of water. We recently introduced leakproof gold seals in the SWR pipes and fittings. The gold seal is designed to permanently be positioned, unlike conventional rubber rings which come out during fitment. Utkarsh leakproof gold seals are tested for their durability and strength. To know more about our SWR pipe and fittings, contact us.
Faqs on MS Pipe, Applications and Advantages
A mild steel pipe (MS pipe) has become an essential part of modern infrastructure. It is used in firefighting equipment, HVAC systems, irrigation systems and aircraft�"�s fuel lines and engines. As one of the reputed MS pipe manufacturing companies in India, we have curated some FAQs and their answers on MS pipe, applications, and advantages:
Question: 1 What is an MS pipe?
An MS pipe is made of mild steel, a durable material that is highly valued in industry and engineering applications where corrosive substances are commonly in use. An MS pipe is preferred for pipelining and tubing because it is mild steel and can be easily welded and formed in various shapes and sizes. Also, it is corrosion resistant and can withstand extreme temperatures.
Question: 2 What are the characteristics of MS pipe?
Some of the characteristics of MS pipes are:
MS pipe contains low carbon.
It has a high tensile strength
It can be readily welded.
It is highly durable.
It is cost-effective.
Question: 3 What are the applications of MS pipe?
An MS pipe has a wide range of applications in many different industries.
An MS pipe can be used for structural applications. It can be used for making industrial sheds, bridges, and masts.
In the aerospace industry, an MS pipe is used for making fuel lines, piping and rocket engines.
It is also used for constructing scaffoldings and fencing in the construction industry.
It is used in water wells and other irrigation systems in the agriculture sector.
It is used for pipes transferring liquids and gases in HVAC systems.
Question: 5 What are the advantages of MS pipes?
Some of the advantages of MS pipes are:
Ductile: An MS pipe is ductile. In comparison to other steel pipe varieties, it can be easily moulded into any shape required for the job. This means complex designs and shapes can be fabricated with ease. .
Cost-efficient: An MS pipe is a popular choice for tubing in many industries and businesses due to their cost-effectiveness. With their low carbon content and cost-efficient production process, an MS Pipe mild is often much more budget-friendly than other pipes.
High pressure: When extreme levels of pressure and strength are needed, an MS pipe is the most reliable option. Due to its billet manufacturing process, an MS pipe is incredibly durable and capable of withstanding excessive pressure from gas, liquid, or a combination of the two. Due to this property, an MS pipe is used in the agriculture and aerospace industries.
Fire resistance: One of the reasons why MS pipe is used in firefighting systems is that it is fire resistant. Mild steel can withstand temperatures up to about 540°C. Not just that, it can also withstand drastic temperature chances. It can even be used at -25°C. As it can withstand thermal expansion, it is ideal for HVAC systems.
Are you looking for a reputed MS pipe manufacturer?
We at Utkarsh India, offer steel tubes and pipes, MS pipes, ERW black and GI pipes. Utkarsh Steel tubes & pipes conform to domestic and international standards. Our products have approvals from EIL BVQI, TUV and other inspecting & certification authorities. The leading steel pipes manufacturing company that features:
5 in-house galvanising facilities that can galvanise up to 12.5 metres in length with thicknesses up to 10 mm.
Our factory is equipped with tube mill machinery that speeds up production.
We also have a separate spectrometer lab for checking the chemical composition of steel grades before the production process is started for any kind of steel pipe or tube.
We have in-house end finishing, bevelled end, and threading facility.
We source hot-rolled coil from SAIL and zinc for galvanising from Hindustan Zinc Ltd.
We have an in-house logistics department for faster pan-India delivery.
We have a production capacity of 1,40,000 MT per annum
To know more about our MS pipe and other steel products, get in touch with us.
FAQs on metal crash barriers, types, and advantages
Metal crash barriers play an important role in roadway and highway safety. They are designed to protect vehicles from accidents caused by collisions with roadside obstacles such as trees, bridges, and other structures. Made of steel, metal crash barriers are anchored to the ground with posts. They absorb the impact of the accident and help to redirect the vehicle away. If you are looking for metal crash barriers for your next project, here are some FAQs and their answers on metal crash barriers, types, and advantages:
Question 1: What are the different types of crash barriers?
There are two types of crash barriers:
W-beam barriers: These barriers are made of two steel plates bent into a "W" shape. These barriers are relatively inexpensive and easy to install so they can be found on many roads.
Thrie-beam barriers offer additional protection as they have three steel plates bent into a "U" shape. This increased strength and durability mean they are best suited to areas with high traffic.
Question 2: What are the advantages of metal crash barriers over concrete ones?
Some of the advantages of metal crash barriers over concrete ones are::
Durability: Metal crash barriers are an ideal solution for roadways, as they provide a strong and durable barrier that can effectively absorb the impact of a collision. They can withstand a wide range of weather conditions and impacts. They can last for many years without showing any signs of wear and tear. Concrete barriers often crack or chip over time.
Flexibility: Metal crash barriers have more flexibility than concrete barriers. They are designed to bend and redirect a vehicle, whereas concrete barriers are designed to stop a vehicle completely. This means that metal crash barriers can help reduce the severity of accidents
Ease of installation: The installation of metal crash barriers is relatively easy in comparison to concrete crash barriers.
Recyclability: Metal crash barriers are recyclable, which makes them a more environmentally friendly option than concrete barriers. This means they do not end up in the landfill when they are no longer needed.
Cost-effectiveness: Most metal crash barriers are inexpensive and easy to maintain, making them a perfect cost-effective solution for several roadways.
Question 3: How are metal crash barriers maintained?
Metal crash barriers require less maintenance when compared to other road safety barriers. They are made up of strong steel that can withstand a collision.
Question 4: How are metal crash barriers maintained?
Although metal crash barriers are low-maintenance, they need to be checked from time to time. Here some common maintenance practices:
Painting: Metal crash barriers should be painted every 5 to 8 years.
Inspection: Metal crash barriers must be inspected every 6 to 12 months to check for signs of corrosion, damage, or other problems.
Tightening of nuts and bolts: Check them regularly and tighten them if they are loose to ensure that the crash barrier stays in place.
Are you looking for high-quality metal crash barriers?
We manufacture metal crash barriers conforming to Indian and international standards. Our metal crash barriers are made using the finest quality raw materials sourced from reputed companies such as TATA, SAIL, and Hindustan Zinc. We are the only Indian company with real time crash tested barriers with a successful crash test in the first attempt. We have a ready stock of minimum 50km at all times. We have a 24x7 logistic and dispatch department for faster delivery. For more information contact us.Types of Fittings Used in PVC Pipes?
PVC pipes are a popular choice for plumbing and irrigation systems such as borewells and tubewells. They are also used for residential purposes, commercial purposes and industrial plumbing due to their durability and leak-resistant performance. The corrosion-resistant properties of PVC pipes greatly reduce the risk of leaks. PVC pipes & fittings play an important role in this as they also provide a secure and leak-free seal, ensuring that the overall system is reliable and efficient.
Why are PVC fittings important?
PVC fittings connect and join PVC pipes together, allowing for a wide range of flexibility in the pipe's direction. Without fittings, PVC pipes would only be able to run in a straight line, limiting their use in a variety of applications.
Common types of PVC pipes fittings important
PVC fittings come in a variety of sizes and shapes. Each of these fittings serves a specific purpose and is designed to accommodate different pipe diameters and types of connections. Some of the common PVC pipes fittings are:
Elbow fittings: Elbow fittings change the direction of the PVC pipes. They come in 90-degree and 45-degree angles, allowing for a wide range of flexibility in the pipe's direction. These PVC pipe fittings are commonly used in corners or tight spaces. These fittings are designed to help pipes to fit in difficult spaces.
Tee fittings: Tee fittings are used to split the flow of the pipe in two directions. As the name suggests, they come in a 'T' shape, with one end of the fitting connecting to the main pipe and the other two ends branching off in separate directions. Tee fittings are often used in irrigation systems to branch off and water multiple areas at once.
Coupling fittings: Coupling fittings are used to connect two separate pipes together. They come in a variety of sizes to accommodate different pipe diameters. These fittings are commonly used to extend the length of a pipe or to repair a damaged section of pipe.
Adapter fittings: Adapter fittings are used to connect PVC pipes to other types of pipes or fittings. They come in a variety of sizes and shapes to accommodate different types of connections. These fittings are commonly used to connect PVC pipes to other materials such as metal or plastic.
Cap fittings: Cap fittings are used to seal the end of a pipe. They come in a variety of sizes to accommodate different pipe diameters. These fittings are commonly used to close off the end of a pipe or to prevent debris from entering the pipe.
All of these fittings are made from PVC material, which is resistant to corrosion and can withstand high temperatures and pressures.
Looking for PVC Casing Pipes?
We are India's most trusted PVC brand with a network of over 10,000 channel partners. Manufactured using high-quality PVC compounds (as per IS 4985:2000 standard and BIS License no: 5819583), our PVC pipes and fittings are the appropriate medium for getting clean water from deep and shallow borewells. We offer are 4 different types of well casing screen pipes:
Casing Medium
Casing Shallow
Casing Deep
Casing Strainers
Our pipes and fittings are available in plain ends or socketed at one end for solvent cement welding.
To know more about our products, get in touch with us.
Useful Insights on Railway Electrification in India
The first electric train in India was introduced on the suburban railway system of the city of Bombay (now Mumbai) in 1925. The train ran on the Great Indian Peninsula Railway (GIPR) between Bombay VT (now Chhatrapati Shivaji Maharaj Terminus) and Kurla. This marked the beginning of railway electrification in India. Railway electrification is the process of converting the railway system from a diesel-powered system to an electric-powered one. Since 1925, Indian Railways has come a long way. As a reputed railway electrification structures supplier, we share with you useful insights on railway electrification in India and the benefits it brings:
Why is railway electrification done in India? One of the main reasons behind railway electrification is to reduce the dependency on fossil fuels. Electric trains are an eco-friendly alternative to diesel-run trains. Also, they help to reduce the costs associated with running the railway system.
Benefits of railway electrification:Railway electrification in India offers many advantages. Some of them are:
Electric trains are faster: One of the main advantages is an increase in the speed of trains. Electric trains are faster than diesel trains, which can lead to shorter travel times.
Electric trains have a higher power-to-weight ratio than diesel trains: Electric trains have a higher power-to-weight ratio than diesel trains. THis means that they can take more weight for the same amount of power, increasing the capacity of the railway system. Electrification is making possible running of heavier freight trains.
Electric trains have a long life: Electric trains are less complex than diesel trains and are long-lasting.
Electric trains are cost-effective: Electric trains are cheaper to operate and maintain than diesel trains, which can lead to significant savings for the Indian railways. For every 100 km electrified section, Indian railways saves around Rs. 2500 crore worth foreign exchange annually over diesel-run trains.
Better communication: With Electrification, the Indian Railways has also introduced optical fiber technology. This will ensure smooth communication between guard and loco pilot.
Electric trains can also be integrated with renewable energy sources: Railway electrification has made it possible to support the integration of renewable energy sources into the power grid. In 2017, the first solar-powered diesel electrical multiple unit train was launched in Delhi. A total of 16 solar panels are fitted in six coaches. The train has a power back-up and can run on battery for at least 3 days.
In this journey of railway electrification India, we are a contributor too. As a CORE PART I approved vendor, we manufacture and supply all types of railway electrification structures such as portals, beams and OHE mast for railway electrification in India. We also offer customised structures. We are a trusted railway electrification structures supplier because:
We have two plants for hot dip galvanizing.
We also do tower-wise bundling.
Raw materials sourced from reputed brands like SAIL, Hindustan Zinc.
We have approved welders and required equipment.
We have a dedicated design department with the latest Hardware and ERP System.
To know more about our railway structures, contact us.
Why is PEB Industrial Shed a Good Choice for the Environment?
These days, going green with construction practices is not a choice but a commitment to the planet. If you are looking for ways to reduce the carbon footprint of your project, a steel PEB industrial shed is worth considering. Known for its durability and easy installation, it is well-suited for use in industrial environments. As a PEB industrial shed is able to withstand extreme weather conditions, it is an ideal choice for warehouses, manufacturing plants, and distribution centres. Here we share with why is PEB industrial shed a good choice for the environment:
It reduces waste generated during construction: One major advantage of a PEB industrial shed is that it can be manufactured off-site in a controlled factory environment. This not only allows for greater precision in the fabrication process, but it also reduces the amount of waste generated during construction. As traditional building materials are not used, there is no need for water for construction and installation. Moreover, they can be easily transported and assembled on-site, reducing the amount of heavy equipment and energy required for construction.
PEB industrial shed is recyclable: Made of steel, all parts of PEB industrial shed are recyclable. The best part is that steel can be easily and quickly disintegrated from other waste materials by using electromagnets. The inherent property of steel to be recycled multiple times without losing strength makes a PEB industrial shed an eco-friendly option.
It can be easily transported and reused: PEB industrial shed is preferred choice for green projects as it is relocatable. Thanks to the modular design, a PEB industrial shed can be easily disassembled and reassembled at a new location. This makes them a sustainable option for projects that have a temporary or short-term need for a building, such as temporary housing or event spaces. This helps to avoid the need for new building construction and, therefore, helps to conserve natural resources. This reduces the environmental impact of construction.
It is less likely to end up in a landfill: Waste from construction sites ends up in landfill that leads to land scarcity and displacement of natural habitats. As PEB industrial shed is recyclable, it will last longer and less likely to end up in a landfill the way most traditional brick and mortar structures do. Thus, by using a PEB industrial shed for your project, you can significantly reduce waste from construction sites.
It is low maintenance: Another advantage of using a PEB industrial shed is their durability. These buildings are able to withstand extreme weather conditions and the steel is resistant to fire and corrosion. It requires less maintenance than a traditional brick and mortar structure which can lead to lower environmental impact over the life of the building.
It offers design flexibility: The technology used in building a PEB industrial shed allows immense design flexibility. It can be customised to meet different requirements. This design flexibility allows for easy integration of solar panels, wind turbines and green roofs, making them a suitable option for green projects.
Looking for a PEB industrial shed for your project?
We, Utkarsh India offer you customised PEB steel structures that are designed and built as per your specifications and requirements. Made of galvanised sheets conforming to grade standards IS2062 and ASTM572, our PEB industrial shed is highly durable. When it comes to having state-of-the-art facilities to manufacture PEB, you can trust. We have a beam welding machine as well as 10 in-house testing labs to ensure that raw materials and finished goods meet the quality and safety standards. Our 24x7 logistic and dispatch department ensures quick turnaround time. To generate a quote, contact us.
Features of PEB Structures for Factory that are Worth Noticing
If you are planning to build a factory, PEB structures are worth considering. PEB structures for factory are highly customisable and can be designed as per specific size, shape, and load-bearing requirements. Here are some of the features of PEB structures for factory that are worth noticing:
Durability: PEB structures for factory are known for their excellent durability. Built of steel I-frames, high-quality galvanized steel products , the PEB structures are sturdy and are designed to withstand extreme weather conditions. Not just that, steel is resistant to fire, rot, and pests. This makes them a suitable option for use in factories, where the building will be subjected to heavy usage, forklifts and other machinery, and 24/7 operation.
Cost-effective: When it comes to cost, PEB structures for factory offer many benefits. As steel is lightweight and yet has high strength, the amount of material required is less. This lowers the overall cost. Moreover, the pre-planning software used helps in optimising material requirements. When you build a traditional concrete structure, there are several variables that delay the construction and increase the cost. In the PEB structures for factory are built in a controlled environment and, therefore, the condition of the site or other variables are less likely to affect the process. Moreover, the installation cost involved is also low.
Higher precision: Made using advanced software and manufacturing techniques, PEB for factory structures offer higher precision and accuracy in comparison to traditional building methods. Using the software, PEB structures can be designed to suit projects that require complex designs. We use STAAD PRO (VI8) and TEKLA software for designing and detailing.
Load bearing capacity: One of the key things that makes PEB structures ideal for factories is that the advanced engineering principles and techniques allow conducting load-bearing simulations. These simulations are used to evaluate the structural integrity of the building and ensure that it can withstand various loads and stresses. Simulations allow engineers to model the behaviour of the structure under different loading conditions, such as wind, snow, and seismic forces. The simulations take into account the size and shape of the structure, and the location of the building.
Our PEB structures for factories adhere to IS standards . It shows how well a PEB structural shed is designed to handle roof life load, wind loads, seismic loads and collateral load.
Relocatable: The steel components that make up PEB structures for factory can be taken apart and reassembled at a new location. This makes PEB structures a cost-effective solution as they can be reused, rather than having to construct a new building.
Recyclable: One of the advantages of PEB structures is that they can be designed to be easily disassembled and recycled. This is because they are made up of a modular system of steel components that can be easily taken apart and reused.
Low maintenance: Galvanised steel is a low maintenance building material that is known for its durability and longevity. It is resistant to corrosion, fire, and pests, making it a popular choice for PEB structures for factory.
Looking for PEB warehouse manufacturers?
We offer you PEB steel structures made of galvanised sheets conforming to grade standards IS2062 and ASTM572. Our PEB structures are highly durable and undergo stringent quality tests before they are dispatched. To ensure that our PEB structures are of high quality, we have a beam welding machine as well as 10 in-house testing labs. We also offer installation and technical advisory. We deliver across India and have a 24x7 logistic and dispatch department for quick turnaround time. To generate a quote, contact us.
How to Select a High Mast Supplier?
A high mast pole supports high-intensity lighting for large areas such as airports, highways, industrial complexes and sports fields. If you are looking for mast suppliers for your next project, it is important that you select the right supplier because it can have a significant impact on various aspects of your operations. When you select the right high mast pole supplier, you can rest assured that the high mast poles are of high quality and can withstand high-speed wind.
Here we discuss some useful tips that can help you select the right high mast supplier:
1. Know the products offered:
Before you choose a high mast supplier, it is important to know the range of products that a company is offering:
At Utkarsh India, we offer a wide range of high masts, such as:
Stadium mast with raising lowering systems
Stadium mast with ladder
Stadium mast with maintenance platform & detachable man rider arrangement
CCTV mast
LIGHTING mast
Signage mast
Flag mast
Signage pole
Smart pole
Solar pole
2. Check the production capacity:
A reputed high mast supplier must have good production capacity. As a reputed high mast supplier, we have the latest CNC operated machines and a team of expert engineers and technicians. As a result, our high mast capacity reaches up to 10,000 units per annum, and our stadium mast ladder can be manufactured up to 60 metres.
We have the largest production capacity in India with an annual output of 300000 polygonal/octagonal poles for lighting mast. At such large scales, buying our high masts not only ensures quality but also great cost savings for our customers.
3. Consider experience and expertise:
Once you have identified potential high mast suppliers, it is important to ensure that your list includes companies with the necessary experience and expertise. We are recognised as one of the leading high mast suppliers in India with over 18 years of experience in this domain. Our comprehensive range of high mast & pole products can be seen in numerous places across India, as well as in countries such as Qatar, Nepal, Rwanda, Oman, Togo and Sharjah-UAE. As an established authority within the industry, we have countless satisfied customers across different verticals such as port trust, Indian railways, national highway authorities and various power plants.
4. Check whether they meet the IS Standards
When selecting a high mast supplier to work with, it's important to make sure that they provide masts that conform to the IS Standards and can withstand weather conditions. At Utkarsh India, we guarantee that all of our high masts meet these requirements. For instance, when it comes to our stadium mast with raising lowering systems, we are BIS licence holders of IS: 2713. Our lighting masts are tested by NSIC( National Small Industries Corp Limited) and our stadium masts with ladders have passed the wind tunnel test conducted by IIT Kanpur. Our stadium masts with maintenance platforms & detachable man rider arrangement have passed the structural stability tests conducted by CSIR Chennai. Also, our CCTV masts have passed the type testing of Winch by IIT Kharagpur.
Our masts stand up to wind speeds up to 300 kmph. Additionally, we ensure that our masts have undergone the 7-tank galvanisation process and are equipped with stainless steel hardware for better durability.
5. Check the logistics & delivery features:
It is important to check the logistics and delivery features while selecting a high mast supplier. When you choose our product, you can trust that the logistics and delivery are taken care of. We offer quick delivery services over India, ensuring that your orders get to you quickly and safely. We also offer a quality assurance policy at the time of manufacturing so all the products meet customer satisfaction and safety processes are thoroughly followed when dispatching materials.
6. Check production facilities:
When selecting a high mast pole supplier, you should ensure that they have the capacity to meet your requirements. We have in-house design facilities and testing facilities. For instance, we have spectrometer for chemical analysis and other testing equipment.
Are you looking for the best high mast supplier?
We are a reputed high mast supplier - our mast lighting poles are available in three point and two point suspension. We understand that high mast lighting poles require an extra emphasis on safety and security - which is why our high mast poles are designed keeping in mind important factors such as wind speed. All trailing cables conform to IS 9968 (P-1) for safety and durability. Also, we provide safety locking rope for high mast safety. If you are interested, contact us for more information.
How to Select Steel Pipes Manufacturers in India?
Steel pipes are used in a wide range of industries due to their strength, durability and versatility. They are used for a variety of applications including transportation of fluid and gas, agriculture and machinery. If you are looking to purchase steel pipes and fittings for your next project, here is an interesting read on selecting steel pipe manufacturers in India. We have curated information on different types of steel pipes, their uses and factors to consider when selecting a steel pipe manufacturer
What are different types of steel pipes?
There are different types of steel pipes, such as:
MS pipes: Mild Steel pipes (MS pipes) are considered an ideal product for transportation of oil, water, and natural gas. They are also used in irrigation systems and production of automotive components. Also, they are used in firefighting systems, such as fire sprinkler systems and fire hydrant systems. Made with low-carbon steel, these pipes offer superior strength and versatility.
ERW black: ERW black pipes are manufactured from heating a steel coil or strip and then rolling it into a cylindrical shape. The edges are then welded together to form a seamless pipe. Their cylindrical shape makes them ideal for use in pipelines. They are also used in scaffolding and construction.
GI pipes: Galvanised Iron (GI) pipes are made by coating the surface of a steel pipe with zinc. The layer of zinc-iron alloy offers a protective barrier against corrosion. This ensures that GI pipes are safe for use in water supply, gas distribution and plumbing applications. They are also widely used in fire sprinkler systems.
Large-diameter pipes: These pipes have a diameter greater than the standard size pipes. Usually pipes with diameters greater than 610 mm are referred to as large-diameter pipes. These pipes are used in a wide variety of applications such as water supply, oil and gas transportation, and wastewater treatment. They offer increased strength and can bear heavier loads.
What are the uses of steel pipes and fittings?
Steel pipes and fittings come in a variety of sizes, diameters and thicknesses, making them perfect for many applications, such as:
Transportation of crude oil, natural gas and petroleum products
Construction as support columns and in some bridges
Machinery and equipment manufacturing
Irrigation systems, bore wells and other agricultural systems
Furniture
3. What factors should be considered while choosing steel pipe manufacturers in India?
Here are some of the factors to be considered when selecting a steel pipe manufacturer:
Check experience and production facility: When selecting a steel pipe manufacturer in India, it is important to check their experience. We have decades of experience in manufacturing high-quality steel pipes. We are India's largest processors of steel and the highest producers of galvanised products in the country. When it comes to MS pipes, our production capacity is up to 1,40,000 MT per year. For large diameter pipes, the production capacity is approximately 4000 MT per month. We also have an in-house testing facility. Our team members are highly trained and experienced experts capable of providing quality products to suit your needs quickly and efficiently.
Customer support: Check whether the manufacturer offers after-sales service or not. At Utkarsh India, we offer excellent service during sales as well as after-sales support.
Consider the product quality: When choosing steel pipe manufacturers in India, it is important to consider product quality. We are committed to providing high-quality products to our customers. For instance, when it comes to our MS pipes, we use the highest quality zinc. For ERW black pipes, we source HR Coil from SAIL. To know more about our steel pipes and fittings, contact us.
Budget 2023: Boost to infrastructure and investment
In the Union Budget 2023, Finance Minister Nirmala Sitharaman outlined seven main targets under the ‘Saptrishi’ mantras, with infrastructure and investment predominating.
The clubbing of infrastructure and investments in one of the seven priorities is one of the primary features, along with the second and third highest allocations for Highways and Railways at Rs 2.70 lakh crore and Rs 2.41 lakh crore, after the highest allocation for Ministry of Defence.
The increase in overall capital expenditure, the increased outlay for PMAY, the setting up of the Urban Infra Development Fund and the record capital allocation for the railways will also help achieve the aim of improved infrastructure.
With the vision to build ‘sustainable cities of tomorrow’, states and cities will be encouraged to take up urban planning reforms.
Efforts will be made for the efficient usage of land resources, adequate resources for urban infrastructure, transit-oriented development, enhanced availability and affordability of urban land, and opportunities for all.
Among the initiatives being taken are the development of the Infrastructure Finance Secretariat to encourage increased private investment in infrastructure, including trains, highways, urban infrastructure, and power.
A panel will also be set up to suggest the categorization and finance system.
The initiatives include continuation of the 50-year interest free loan to state governments for a year to spur investment in infrastructure.
There is also the focus on reviving 50 additional airports, heliports, water aerodromes and advance landing groundings for improving regional air connectivity.
One hundred essential transport infrastructure projects for last and first-mile connections for ports, coal, steel, fertiliser, and food grains industries have been highlighted to significantly boost India’s logistics industry.
Moreover, the PM Gati Shakti National Master Plan portal is now fully operational having the Department for Promotion of Industry & Internal Trade as the key entity for the seven engines: Roads, Railways, Airports, Ports, Mass Transport, Waterways and logistics infrastructure.
The director of Utkarsh India, Utkarsh Bansal, lauded the budget,“ It is very encouraging to see the investments that have been planned by the government in the various fields of infrastructure. This will not only add to the growth of the country, but also allow industries like ours which directly contribute towards infrastructure to grow.”
Utkarsh India is one of the backbones of Indian infrastructure across highways, railways, water supply and construction through various product verticals.
Among other points are National Highways Authority of India’s launch of the Pune-Bengaluru Greenfield Expressway Project at an estimated cost of Rs 500 billion, approval of Somasila- Siddheshwaram cable-stayed-cum-suspension bridge project (NH-167K) at an estimated cost of Rs 10,825.6 million and the Jabalpur Ring Road Project at a cost of Rs 36,000 million.
Among the road projects, funds were approved and sanctioned for the Phagwara-Hoshiarpur Four Laning Road Project (NH-344B) and the Balikuda-Mulakani Two Laning Road Project (NH-55).
The revamp of the New Delhi Railway Station, Ahmedabad Railway Station, and Chhatrapati Shivaji Maharaj Terminus Mumbai, at Rs 100 billion was also approved.
Under Project Sampark, the Centre sanctioned funds of Rs 5,624.5 million for the Akhnoor-Tain Br-Poonch two/four-laning road project (NH-144A) as well.
The Union Government approved the implementation of the Saraighat rail-cum-road overbridge project connecting the north bank with Guwahati on the south bank of the Brahmaputra River in Assam, at an estimated cost of Rs 9,967.5 million.
There are also plans to construct new transmission lines at a cost of to meet the 2030 target of 500 GW renewable energy capacity.
With states accounting for 20-25 per cent of the overall infrastructure spend, the Budget has also considered an increase of over 30 per cent in allocation to the scheme for special assistance to states for capital investment.
The government plans to set up digital public infrastructure as an open source, open standard and inter operable public good to enable inclusive, farmer-centric solutions, and give a boost to the agricultural sector.
It will also continue to focus on fiscal support towards digital payments.
How to select W metal beam crash barriers?
A W-beam crash barrier is a type of road safety barrier that prevents vehicles from colliding with roadside hazards such as trees and ditches. Also, it prevents vehicles from leaving the roadway. High-quality W beam crash barriers are designed to absorb the shock from the colliding vehicles without getting deformed. In low-light areas, W-beam crash barriers are often painted with fluorescent paint to improve their visibility and help drivers see them more easily. Also, in poor weather conditions when drivers may have difficulty seeing the barriers, reflective materials are applied to the barriers.
Selecting a W beam metal crash barrier, you need to consider various factors, including:
Crash performance
Location where the crash barrier will be installed
Length and height of the barrier
Barrier terminal treatment
When selecting a W metal beam crash barrier, it is equally important to choose the right manufacturer. Here are a few thing to keep in mind while selecting W metal beam crash barrier manufacturers:
Experience of the manufacturer and the range of products they offer: W metal beam crash barriers play an important role in saving lives and thus need to be manufactured using high-quality steel and designed to meet the strictest safety and performance standards. Hence, the experience of the manufacturer matters to a considerable extent. Experience does not only count in years, but also the proven track record of successful service delivery to the clients. It is also inclusive of the clientele that the manufacturer has served.
It is important to choose a manufacturer with ample years of experience in the industry as they have already gained the suitable expertise to deliver the best of products that the customers expect of them. Utkarsh India is one of the leading w metal beam crash barrier manufacturers. We offer a wide range of W metal beam crash barriers:
W-Beam- Single Side Single Barrier
Double Side Single Barrier
Single Side Double Barrier
Double Side Double Barrier
Durability: It goes without saying that crash barriers must be durable in order to withstand the impact of collisions on roadways. If they are not durable, they cannot protect drivers and passengers from potentially life-threatening accidents.
Installed in high risk areas and accident prone zones, W metal beam crash barriers are often exposed to harsh weather conditions which can also cause corrosion, and damage over time. Strong and high-quality crash barriers are not only efficient in protecting motorists but also last long.
Hence, it is important to select a manufacturer who places high emphasis on quality and that takes several steps to ensure that their products meet industry standards and customer expectations. At Utkarsh India, we source the finest quality raw materials from leading trusted brands like SAIL, TATA and Hindustan Zinc. Our crash barriers are
Manufactured conforming to Ministry of Road Transport & Highways India (MORTH) and American (AASHTO M180). Our products are also crash tested as per the European standard.
Online reviews: Online reviews let customers express their views and opinion about different products and services, which can be shared and accessed by everyone. Potential customers can check these reviews and decide if they want to go with their chosen brands or manufacturers. Hence, it is important to take a look at the online reviews of the manufacturers and suppliers before you finalize the deal. Also, ask your colleagues and experts in the industry for recommendations on manufacturers and suppliers they have worked with and had positive experiences with.
Budget: While choosing the right manufacturer, it is also important to consider the price of the W beam crash barrier offered by manufacturer and supplier. You need to simultaneously check the market price of the product and prices offered by other companies so you can compare and make an informed decision.
Looking for a reputed W metal beam crash barrier manufacturer?
We are one of the leading manufacturers of premium quality and highly durable steel crash barriers. Our manufacturing process involves a combination of specialized equipment, superior quality raw materials, and a stringent quality check to ensure that the barriers are safe, durable, and meet all the required regulations and standards. We have the capacity to roll up to 48,000 MT of crash barriers. To know more, get in touch with us.
PEB structures and sustainability: check these useful insights
The development of PEB structures (Pre-Engineered Building) was a response to the emerging need for quick, efficient and cost-effective solutions for constructing buildings. PEB structures are made of prefabricated components which are manufactured in a controlled factory environment. These components are then shipped to the construction site, where they are assembled and erected. Since the prefabricated components are designed to meet specific design and engineering requirements, any leftover materials can be easily reused for future projects. As one of the leading manufacturers of PEB structures, we share with you a few useful insights on sustainability and PEB structures.
Energy efficiency: PEB structures are designed to be energy efficient. Some of the features of PEB buildings include:
High-quality insulation materials that reduce heat loss or gain through walls and roofs
Skylights and large windows that let abundant natural light to enter the space, reducing the need of artificial lighting
Energy-efficient heating, ventilation, and air conditioning (HVAC) systems that provide optimal indoor air quality at a reduced cost.
Solar panels are incorporated on the roofs.
Energy-efficient lighting solutions
These features not only reduce the building’s carbon footprint but also reduce the operating costs.
Reusability and recyclability: PEB structures can be easily disassembled and relocated. This feature makes them an ideal solution for those businesses or individuals who need to frequently relocate or expand their operations. Thus, it reduces the need for new constructions and the associated carbon footprint. PEB structures can be dismantled and reused without any significant wastage as all the components of the building can be recycled. Thus, it can help reduce the amount of waste that ends up in landfills.
Saves water and other construction materials: The construction of PEB structures does not require a significant amount of water. This makes it one of the most environment- friendly construction solutions. PEBs are designed to optimise material usage while also limiting any waste production. Their production process results in a low carbon footprint when compared to traditional buildings. Also, PEB structures can be designed with certain features to reduce water consumption. Some of them include:
PEB structures can be equipped with efficient plumbing systems
PEB structures can include water recycling systems
PEB structures can include rainwater harvesting systems
Resistance and durability: Using construction materials that will stand the test of time is an important factor that boosts a building’s sustainability factor. Also, buildings that need minimal repair and maintenance work have environmental benefits. PEB structures require minimal maintenance which helps reduce the maintenance costs as repairs and replacements are barely necessary. Also, PEB structures are in high demand due to their resistance to earthquakes or any other natural calamities.
Reduced construction time: The construction time of PEB structures is considerably less compared to traditional buildings as they are designed and manufactured in a factory.
The sustainability of PEB structures make them a popular choice for all types of construction - residential as well as commercial. Also, PEB structures are used in different sectors such as mining, oil and gas industries.
Are you looking for a reputed PEB structures manufacturer?
Whether you are looking for a manufacturer for your PEB structure house or commercial building, we can help you with the right product at the right price. We are one of the leading PEB manufacturers in India. We possess over 40 years of manufacturing experience in steel fabrication, rolling and farming. We offer a wide range of products such as:
Main Frames/Primary Members
Secondary Frames
Roof & Cladding Systems
Accessories
Mezzanine Systems and Deck Sheet
We are one of the few manufacturing companies with the highest steel fabrication capacities. Our products are designed as per various standards and codes of manufacturing such as IS:801/AISI and IS / MBMA. We use highly durable and galvanised material conforming to grade standards IS2062 and ASTM572.
Important tips on warehouse lighting by a high mast manufacturer in India
In warehouses, proper lighting is important to ensure the safety of workers and to create a safe and effective work environment. A well-designed warehouse lighting plan takes into account different factors such as the specific needs of the space, safety of the workers and the kind of work performed in the designated space. As one of the leading high mast manufacturers in India, we share some of the important tips on warehouse lighting:
Proper Illumination: There should not be any dark corners or shadowy areas in a warehouse. To reduce the risk of accidents and safety hazards, all corners of a warehouse should have proper lighting. There are different types of lighting solutions such as fluorescent, metal halide and sodium vapour lighting. Choose and install right lighting solutions that not only illuminate space but also improve productivity.
In well-designed warehouses, both overhead and task lighting are used. Overhead lighting illuminates the entire space, while task lighting is focused on specific areas or tasks.
Mast poles are used in warehouses and other industrial settings for overhead lighting. These poles are tall structures, usually made from steel and aluminium, and are designed to support light fixtures at the top. They are positioned strategically throughout the warehouse to ensure that there is sufficient lighting in every corner. These poles can also be adjusted or moved as per requirements.
When buying a high mast pole for a warehouse, check the height of the mast pole. Also, the weight of the light fixtures should be taken into account. The mast poles should be of the right height. If the poles are too tall, they tend to become unstable and pose difficulty during installation.
Regular inspection: Methodical and planned inspection of the lighting solutions and mast poles are important to avoid safety hazards. Maintenance staff must check for cracks, corrosion, or other signs of damage on the mast poles. They should inspect the anchor bolts and base plates for any signs of rust or corrosion. It is important to clean the mast poles on a regular basis as it can prevent the build-up of dirt and debris. The maintenance staff must check the electrical panel on a regular basis to ensure that the breakers and fuses are working correctly and that there is no corrosion or rust buildup. They should also replace burnt out bulbs and keep the light fixtures clean. Also, the staff should be properly trained to handle electrical equipment. They should wear protective gear and shut off power sources before performing maintenance.
Reduce the glare from lamps: Reduced glare not only ensures the safety of the space but also reduces the pressure on the eyes of the workers. Here are some important aspects that a lighting - plan includes:
Selecting lamps with a lower colour temperature.
Using diffusers or reflectors to reduce glare.
Positioning lamps so that they do not shine directly into workers' eyes.
Installing shades or filters on lamps to reduce glare.
Adjusting the light output of lamps to reduce glare.
Using matte or satin finishes on walls, floors, and ceilings.
Also, workers must be encouraged to report any problems with glare from lamps.
Install GFCI (Ground-Fault Circuit Interrupters): GFCI (Ground-Fault Circuit Interrupters) device is an important part of any electrical safety plan which is meant to provide added protection against potential electrical shocks and electrocution by interrupting the flow of electricity. Such situations can occur in the event of a ground fault. GFCI devices are highly recommended for industrial lighting. GFCI devices should be installed by carefully following the manufacturer's instructions and while paying close attention to the ground fault circuit interrupter's rating.
Looking for a reputed high mast manufacturer for your warehouse?
We are one of the leading high mast pole manufacturers in India. We have more than 18 years of experience in manufacturing high mast poles. Our high mast poles are available both in three point and two point suspension. Our products are durable, manufactured with precise engineering and offer easy installation. Our high mast lighting poles conform to IS Standards and can withstand wind speed as per IS 875 (P-3):2015 and can be customised up to 300 Kmph. For lighting mast, type testing of poles is done by NSIC( National Small Industries Corp Limited). We have a stringent quality assurance policy that is not only followed at the time of manufacturing but also at the time of dispatch. We export to countries such as Nepal, Qatar, Oman, Rwanda, Togo and Sharjah-UAE.
What are the Railway Electrification Structures? What are Its Benefits?
Before electrification, railways primarily used steam locomotives to power their trains. Steam locomotives used steam produced by burning coal to power the engine, which in turn pushed the wheels. Steam locomotives were extensively used for long distance travel. They could carry large amounts of fuel and water and could be operated for prolonged periods of time without the need to refuel. They could easily pull heavy loads which made them ideal for hauling freight trains. However, steam locomotives had some notable drawbacks such as low efficiency and high maintenance requirements. They also had a negative impact on the environment. In the middle of the 20th century, steam locomotives were replaced by diesel and electric locomotives
Here we will discuss some of the important insights on railway electrification.
Railway electrification provides electrical power to the trains that make them run on electricity instead of diesel or steam. The process of railway electrification involves installing overhead power lines or a third rail along the railway track. This helps trains with electrical systems to draw power from these sources. This electrical power is then used to operate the trains, power the lights and other miscellaneous on-board systems. It also provides traction for the wheels.
The first electric train in India was introduced in Mumbai in 1925. It ran between Bombay VT (now Chhatrapati Shivaji Maharaj Terminus) to Kurla on the Great Indian Peninsula Railway (GIPR). This marked the beginning of railway electrification in India.
Railway electrification offers a myriad of benefits:
Energy efficiency: Railway electrification offers improved efficiency and helps reduce the overall cost of running the railway system.Diesel-powered trains transfer about 30% of the energy generated to the wheels. With railway electrification, 95 percent of the energy is transferred to the wheels.
Improved performance: Electric trains have higher speed and acceleration as compared to diesel trains. Hence, it leads to reduced journey times and improved reliability, thus offering further operational benefits. Also, electric trains are quieter and reliable compared to trains that use diesel or other fossil fuels.
Lower pollution levels: Railway electrification reduces usage of petroleum. It also reduces both air and noise pollution which makes electric trains a more environment friendly option than diesel trains. Electric trains also do not produce emissions as they run on electricity from the grid. It significantly reduces emissions of harmful pollutants, such as nitrogen oxide, particulate matter and greenhouse gases.
Sustainability: Railway electrification supports the development of sustainable transport systems as it not only reduces the dependence on fossil fuels but also promotes the use of renewable energy sources such as wind, solar or hydro power.
Maintenance Benefits: Electric trains usually require minimal maintenance compared to diesel trains as they have fewer moving parts. Also, electric trains do not have complex fuel systems or exhaust systems that require regular maintenance.
Importance of railway electrification structures:
Railway electrification structures are erected along the sides of the railway tracks to support the overhead electrical lines that power the trains. These structures typically include gantries, masts, and poles. Good-quality railway electrification structures are designed to withstand adverse weather conditions such as high winds and rain. Also, they can withstand the weight of the overhead wires. They are designed and manufactured in a way so that they can provide sufficient clearance for the passing trains.
Looking for a reputed manufacturer of railway electrification structures?
We are one of the leading railway electrification structures manufacturers in India. We are a CORE PART I approved vendor to manufacture and supply various Railway Electrification structures such as portals, masts, beams, gantries, small parts steel, substation structures as well as customized structures. Our raw materials are sourced from SAIL and Hindustan Zinc Ltd.
What does a Best CPVC Brand in India Offer?
Chlorinated polyvinyl chloride (CPVC) is a popular material commonly used in plumbing, industrial piping, fire sprinkler systems and cable insulation. CPVC owes its popularity to its inherent qualities such as chemical resistance, high-temperature resistance and low thermal conductivity. It does not support combustion and can prevent the spread of fire. CPVC is also easy to install.
If you are looking for CPVC pipes and fittings, here is a useful read on what does the best CPVC brand in India offer:
1. They offer high-quality products:
Good CPVC brands manufacture high-quality CPVC products. To ensure that their products meet industry standards and customer expectations, good CPVC brands implement various quality control measures throughout the manufacturing process.
At Utkarsh India, we are committed to manufacturing the highest quality CPVC pipes and fittings. Some of the features of our CPVC pipes and fittings include:
Leak proofing
Temperature resistance up to 93-degree centigrade
Superior insulation
Weather resistance
We have extensive in-house testing facilities that allow us to ensure that our products meet the required specifications. Some of the specialised tests include:
Opacity test
Tensile test
Vicat softening temperature test
Density test
Hydraulic characteristic acceptance test
Reversion test
Thermal stability by hydrostatic pressure testing
Resistance to external blow at 0°C test
Effect on water test
Visual appearance test
2. They use the best-quality raw materials:
The best CPVC brands use high-quality raw materials for manufacturing CPVC (Chlorinated Polyvinyl Chloride) products. They also ensure that the raw materials meet industry standards and regulations ensuring the quality and performance of the final product. They work with only approved suppliers who provide only the best-quality raw materials. Also, reputed CPVC brands have measures in place to check the quality of raw materials - they do regular testing and inspection of incoming raw materials and also maintain proper storage conditions.
At Utkarsh India, we ensure that our CPVC pipes and fittings are made with the best quality raw materials and produced using advanced manufacturing technology. Some of our production machinery include:
PVC -U pipe extrusion system
Raw material conveyor
Trolley mounted die head
Pipe cooling trough
Auto rotary cutter
Vacuum/ pressure calibration system
We also provide a 50 year manufacturing guarantee. Our products are ISI certified so that you can rest assured about the quality.
3. Their products meet the requisite standards and specifications:
Good quality CPVC brands such as Utkarsh India demonstrate commitment to quality by meeting all industry requirements such as those outlined by ASTM D 2846 and IS 15778. This mandatory specification requires that the products be constructed of Class 1 materials, making them safe and reliable for home and industrial use.
The available sizes of our CPVC are:
CPVC pipes - SDR 11 & 13.5 - 1/2″ to 2"
CPVC fittings - SDR 11 - 1/2″ to 2"
Also, we adhere to certain standards when it comes to identification and colour. Our CPVC pipes are:
Class 1: Red colour strip
Pipe colour: Off white
Class 2: Brown colour strip
Are you looking for the best CPVC pipe and fittings manufacturers in India?
Explore our CPVC pipes and fittings - they provide reliable performance in a wide range of applications. They offer a myriad of benefits such as - they are corrosion-resistant, bacteria-proof, chemical-resistant and weather resistant. They can be used as water mains, industrial water lines and plant piping. Also, they can be used for transport of chemicals in various industries including sugar production, paper-making and distillery. We are India's most trusted PVC brand with a network of 10,000+ channel partners. We have a production capacity of 64,000 MT per annum in polymer. For more information about our CPVC pipes and fittings, contact us.
Explore our CPVC pipes and fittings - they provide reliable performance in a wide range of applications. They offer a myriad of benefits such as - they are corrosion-resistant, bacteria-proof, chemical-resistant and weather resistant. They can be used as water mains, industrial water lines and plant piping. Also, they can be used for transport of chemicals in various industries including sugar production, paper-making and distillery. We are India's most trusted PVC brand with a network of 10,000+ channel partners. We have a production capacity of 64,000 MT per annum in polymer. For more information about our CPVC pipes and fittings, contact us.
Internet Pioneers Who Have Changed The World: Interesting Insights By One Of The Leading Telecom Tower Suppliers
The internet has had a profound impact on human life, making tasks such as getting weather reports, finding locations, making online transactions, booking cabs and shopping for groceries much easier. Many pioneers have contributed to the development and growth of the internet, which has transformed the way we live, work and communicate. As one of the leading telecommunication tower suppliers, we share with you a list of internet pioneers who have changed the world:
Tim Berners-Lee: Tim Berners-Lee, an English computer scientist invented the World Wide Web in 1989. He designed the first web browser, editor and server, thus letting us share information with others and access information online.
Vint Cerf: Also known as the “father of the internet” Vint Cerf co designed the TCP/IP protocol, which forms the backbone of the internet. He is also credited for developing the early email systems, which made communication faster and easier, regardless of the location of the sender and receiver. He believed that the internet is a global resource and its development can lead to faster progress in technology and communication.
Marc Andreessen: Marc Andreessen developed the first widely-used web browser called the Netscape Navigator. This browser boosted the popularity of the internet. It also paved the way for e-commerce and other online applications to flourish and expand across different businesses and industries.
Larry Page and Sergey Brin: Larry Page and Sergey Brin are the co-founders of the mighty Google- the widely used search engine. It is their unique search algorithm that changed and revolutionized the way we access information online.
Brewster Kahle: Brewster Kahle is the founder of a digital library which is known as the Internet Archive. This platform is known to preserve online content and make it freely available to the public. This is beneficial in several ways. Anyone with an internet connection can access this. It promotes the importance of education and gaining knowledge. It does not have any physical barriers such as location and makes information accessible to multiple people at a time.
Ray Tomlinson: Ray Tomlinson is the inventor of the email. Emails have been a game changer for communication. He was the first person to use the "@" symbol to separate the user name from the domain name in email addresses, a convention that is still used today. In many parts of the world, email has taken the role of traditional mail as the main method of written communication.
Are you looking for a reputed manufacturer of telecom towers?
Explore our telecom towers - our tower height ranges from 9M for roof-based towers to 60M for ground-based towers. We have MOUs with SAIL and HZL and also export to countries such as Uruguay and Uganda. With a prestigious clientele that includes Jio, Vodafone, TATA Communications and BSNL, we manufacture different types of tower structures such as lattice towers, tubular towers, angular towers and hybrid towers. To get a quote, contact us.
Useful Insights On High Mast Lighting System
High mast lighting system is a type of outdoor lighting that is used for lighting large outdoor spaces such as airports, seaports, highways, sports stadiums and industrial parks. High mast lighting systems use tall poles (typically ranging from 40 feet to 150 feet, depending on the application) with 4 to 16 fixtures mounted on each pole. If you are looking for information on high mast lighting system here are some useful insights.
Powerful lighting: When it comes to providing adequate lighting coverage over a large area, high mast lighting systems are the preferred products. The light fixtures are placed on top of the high mast pole and the light is directed downward. With fewer high-quality tall high mast poles, you get bright and uniform lighting over large areas. Tall high mast poles reduce the number of fixtures required and provide a more cost-effective lighting solution for large outdoor spaces.
Durability: The high mast poles are usually made of steel or aluminium. They are designed to withstand extreme weather conditions including high winds. Also, the poles are coated with a protective layer of paint or other materials to improve their durability. High mast poles from Utkarsh India are known for their strength and corrosion resistance. For instance, our lighting masts have PU Painting on the galvanised surface of the mast for extra corrosion protection and a better aesthetic appeal.
Note: A good-quality high mast pole ideally has a lifespan of more than several decades. However, proper maintenance is needed to ensure that the high mast poles last long.
Regular inspections are required to check for any indications of damage or wear.
Routine cleanings are necessary to remove any dirt and debris that can lead to corrosion.
Versatility: There are different types of high mast poles available for different purposes. Some of the common types include:
Street lighting masts: They support lighting fixtures that illuminate public streets and other outdoor areas, such as parks, highways, and parking lots.
Stadium masts: They support lighting and audiovisual equipment in sports stadiums and arenas.
Signage masts: They support signage in a variety of settings, including commercial and industrial areas, public spaces and transportation hubs.
Solar masts: Also known as solar light poles, these are tall poles or columns with solar panels and LED fixtures that are designed to provide outdoor lighting in areas that are not connected to the electrical grid.
CCTV masts: These poles are designed to mount the cameras at a height in order to monitor areas such as a parking lot, building entrance or public space.
Flag masts: Made using aluminium or steel, flag masts are designed to display flags or banners. They are essentially lightweight, durable and weather-resistant.
Customisable: Since high mast lighting systems are used to illuminate various kinds of large outdoor areas, they are available in various height ranges. However, they can also be customised for further purposes. Their multifunctionality makes them a popular choice in airports, docks, harbours, highways as well as stadiums and industrial parks.
Are you looking for a reputed high mast pole manufacturer? Here are a few reasons why you should consider Utkarsh India:
We are a national brand with the largest capacity of high masts and poles production in India and have over 18 years of experience in the industry. Our high mast poles are wind tunnel tested from IIT-Kanpur. Also, they have undergone structural stability tests by CSIR SERC Chennai. We are also ISO 9001, ISO 14001 and ISO 45001 certified. We also offer rust-free electroplated drum, sprocket and torque limiter. We have our very own structural and foundational design facilities with PLS/Special Software which is validated by IIT-Kharagpur. Our high mast poles undergo a 7 tank galvanising process in order to achieve better adhesion and uniformity.We export to countries such as Nepal, Rwanda, Oman, Togo, Sharjah-UAE and Qatar. Contact us.
5 Useful Insights on MS pipes
Mild Steel or MS pipes are commonly used in industrial and construction applications due to their flexibility and ease of use. They are made of low-carbon steel, which makes them more flexible and easier to work with. They are used in a wide range of applications.
MS pipe uses
MS pipes are widely used in:
water supply
compressed air systems
construction industries
If you are looking for more information on MS pipes, here is a useful read:
Strength and durability: Tensile strength refers to the maximum amount of stress that a material can bear before breaking or getting deformed. MS pipes have a very good tensile strength. Due to their high tensile strength, MS pipes can withstand high amounts of pressure without getting damaged. Also, MS pipes are thick-walled, which boosts their strength and prevents the pipe from bursting or deforming under pressure.
MS pipes can withstand harsh weather conditions because of their inherent strength which can be attributed to their low carbon content. MS pipes are more resilient to severe weather conditions, including severe cold temperatures, high winds and heavy rain, As a result, they are a preferred material for applications such as outdoor plumbing systems.
Withstand high temperatures: MS pipes can withstand high temperatures and thermal expansion. Even in extreme heat, MS pipes can maintain their structural integrity, which makes them suitable for use in firefighting applications. Also, in construction industries, where fire resistance is an important factor, MS pipes are preferred as they can prevent the spread of fire and provide a degree of protection to the structure.
Versatility: MS pipes are also preferred due to their versatility. MS pipes can be easily welded and formed into various shapes and sizes. Welding eliminates the need for extra parts such as connectors or couplings, which in turn can raise a project's cost. By using MS pipes, you can control the cost of the project without sacrificing the quality.
Maintenance: MS pipes must be maintained properly to ensure their longevity and performance. Here are some tips on how to maintain MS pipes:
Regular cleaning: MS pipes should be cleaned regularly to remove dirt and debris. They must be cleaned using a soft cloth or brush and a mild soap solution.
Inspections: Regular inspections can help detect any signs of damage or wear before they cause a major problem. The pipes must be regularly inspected for any signs of rust, cracks, or other damage. Also, any issue or damage noticed must be addressed immediately.
Proper storage: When not in use, MS pipes must be stored in proper conditions. To protect the pipes from moisture and other environmental factors, the storage area should be clean ( no dirt and debris) and dry.
Are you planning to buy MS pipes for your next project?
Explore our MS pipes. Our MS pipes are available in a wide range of thicknesses from 2 mm to 10 mm with an Outer Diameter (OD) ranging from 15mm to 400mm. With a production capacity of 1,40,000 MT per annum, we are one of the leading manufacturers of MS pipes. We use the highest quality of Zinc. We have an in-house testing facility that ensures that the finished product meets all the required guidelines. We offer cost-efficient transport options around the country. Also, excellent service during sales as well as complete after-sales service is one of our core strengths. To get a quote, contact us.
SWR Pipes and their Applications
SWR pipes stand for soil, waste, and rainwater pipes. They are a type of Polyvinyl Chloride (PVC) pipes mostly used in the transportation of solid and liquid waste in residential and industrial facilities. They are also used in the transportation of rainwater.
SWR pipes are durable and resistant to corrosion, chemicals, and UV rays. They require minimal maintenance while lasting long. This helps reduce maintenance costs and replacement costs. Due to their many advantages, SWR pipes are cost-effective alternatives to cast iron or copper pipes. Their installation procedure is quicker and more efficient because of their light weight.
The many advantages of SWR pipes make them a popular choice for different applications. As one of the leading SWR pipe manufacturers, we share with you some of the useful insights on SWR pipes and their applications:
Plumbing and drainage systems: SWR pipes are widely used in plumbing and drainage systems of buildings. They transport solid and liquid waste from toilets and kitchens to the septic tanks and sewers. They are designed to withstand extreme pressure and stress from the gush of water. The smooth surface of the pipes prevents clogging.
Also, SWR pipes have excellent chemical resistance properties which make them a popular choice for industrial settings to transport different types of chemicals without causing any damage or corrosion to the plumbing system. In industrial settings, SWR pipes are typically installed underground or above ground, and are connected to a variety of equipment and machinery.
Rainwater harvesting systems: In rainwater harvesting systems, SWR pipes are used to transport rainwater from collection points such as rooftop gutters or downspouts—through a filter system which removes debris and other contaminants—to storage tanks.. This water can later be used for irrigation and washing. The SWR pipes are then used again to transport the rainwater from the storage tanks to the points of use. SWR pipes are the perfect material for setting up a rainwater harvesting system in both business and residential settings.
The installation of SWR pipes in a rainwater harvesting system requires careful planning and design to ensure that the pipes are sized and located correctly for optimal performance.
Agriculture: SWR pipes are used for transporting rainwater and animal waste from the barns and livestock sheds to storage tanks. It is important to note here that animal wastes also consist of corrosive materials such as ammonia, organic acids and phosphorus. SWR pipes are designed to withstand the effects of corrosive substances, making them suitable for harsh agricultural applications. Their easy maintenance and cost-effective installation and usage help farmers save time and money.
When it comes to installing SWR pipes in different settings, here are some of the important points that you might find useful:
Planning and design: It involves creating a detailed plan for plumbing and drainage, including the layout of pipes and machinery.
Excavation and trenching: It is the process of digging up an area in preparation for installing pipes.
Installation of pipes: It involves laying the pipes in trenches, connecting them to equipment and machinery to transport waste.
Connection to treatment facility: Once the pipes are installed, they need to be connected to the treatment facility where the waste and by-products will be processed.
Testing and inspection: Once the installation is complete, the system needs to be tested and inspected to ensure that it is functioning properly.
Looking for a reputed SWR pipe manufacturer?
Explore Utkarsh SWR pipes. Our pipes are manufactured with the highest degree of dimensional accuracy to ensure a high flow rate of water. We have also introduced Leak PROOF GOLD SEAL in the SWR range of pipes and fittings. It is designed to permanently stay in position at one place, unlike conventional rubber rings which come out during fitment. Also, it is tested for its durability and strength.
Some of the tests that Utkarsh SWR pipes undergo include:
Reversion Test
Stress Relief Test
Effect on Sunlight
Resistance to Sulphuric Acid
Axial Shrinkage (For Type B Pipe only)
Water Tightness of Joint
Know the Features of UPVC and CPVC Pipes
Poly Vinyl Chloride or PVC pipe is a type of plastic pipe made of polyvinyl chloride resin. The addition of plasticisers during the manufacturing of PVC pipes make them flexible. PVC (polyvinyl chloride) pipes were first invented in the 1920s, but their use in industrial settings did not become prevalent until the 1950s. Today, PVC pipes are also manufactured without plasticisers to achieve rigidity and sturdiness in structure. This material is known as UPVC or Unplasticised Polyvinyl Chloride. CPVC or Chlorinated Polyvinyl Chloride is manufactured by the chlorination of PVC polymers. This is done to add flexibility and temperature resistance. In this article, we will explore different features of UPVC and CPVC pipes.
Features of UPVC Pipes
Here are some of the key features of UPVC pipes:
UPVC pipes are extremely durable and have a long lifespan.
Since they are resistant to corrosion, rust, and chemical erosion, it makes them ideal for use in harsh environments. They are also resistant to high temperature and pressure.
Owing to their lightweight, UPVC pipes are easy to install and transport.
The Utkarsh uFLO – uPVC Pipes possess a strong, tough, and rigid quality that makes them resistant to impact. These pipes and fittings are cost-effective and require low maintenance, thus making them an ideal choice for domestic cold water transportation systems. Also, these pipes are:
Lead Free
Uv Resistant
Chemical Resistant
Weather Proof
Leak Proof Joints
Pressure Resistant
Corrosion Resistant
Non-toxic
Also, these pipes have:
Mirror Smooth Inner Surface
Low Thermal Conductivity
No Scaling No Sediment
Solvent Weld Joining
Features of CPVC Pipes
Here are some of the key features of CPVC pipes:
They have high temperature resistance, CPVC pipes are widely used in hot water applications.
CPVC pipes are also resistant to corrosion and can withstand exposure to a wide range of chemicals.
CPVC pipes have low thermal conductivity and thus do not transfer heat quickly.
They are easy to install and can be joined using solvent cement or mechanical fittings.
CPVC pipes can withstand UV rays
CPVC pipes are easy to clean as there is no accumulation of scale or deposits.
Utkarsh CPVC Pipes are renowned for their high-quality manufacturing process, which incorporates the best-in-class raw materials available in the market. These superior quality materials ensure that the pipes offer unparalleled durability and strength. We have 50 years of legacy as the leading CPVC pipe fittings manufacturer with ISI certification. We also ensure the highest international standards of testing via a rigorous 6-stage quality check process.
Utkarsh CPVC pipes are:
Corrosion Resistant
Bacteria Proof
Chemical Resistant
Impact Resistant
UV Resistant
Fire Resistant
Hygienic
Easy To Install
Also, our pipes are known for their:
Tough and rigid quality
Leak proof qualities
Anti scaling properties
We are India's most trusted PVC brand with a network of 10,000+ channel partners. We have ultra-modern manufacturing units with polymer production capacity of 68,000 MT per annum. We also offer 24*7 logistics with a dispatch department housing 10,000 tons of stock at all times. We are a PHED approved PVC Brand. Our products and manufacturing standards comply with ISO/EN/BIS/BS/DIN/TSEC/IS/ASTMD/ SGS/OHSAS.
If you want to know more about differences between UPVC and CPVC pipes, here is a useful read. If you are looking for information on Utkarsh pvc pipe price list, get in touch with us.
The impact of Electrification on Railway Connectivity
Railways have played a significant role in shaping India's transport system over the years. It has connected places and people from different regions of the country, making travel easier and faster. It has enhanced the country’s economy and provided jobs to many. When the government introduced the idea of railway electrification in the 1920s, there were several reasons that were behind it:
Electrification of railways would make travel faster and reduce the number of trips to the same destination.
Compared to diesel-powered trains, they would provide greater speed with lower maintenance requirements. This reduces the operational expenses of the trains, which in turn affects the ticket prices for passengers.
Electric trains do not vibrate like diesel trains and provide enhanced passenger comfort and safety.
Electric trains are also environmentally friendly.
In this article, we will explore how railway electrification in India enhances connectivity by improving reliability, speed and efficiency.
Improved speed: The electrification of railways has improved the speed of the trains considerably. This has enhanced the reliability of trains. Since electric trains have better speed in comparison with diesel run trains, similar distances have been covered in shorter spans.
Electric trains offer smooth transportation services and have enhanced passenger experience over the years. This has led to the introduction of new trains that are faster and offer better travel experience. Railway authorities can now focus better on passenger comfort and safety. For instance, the Rajdhani Express and Shatabdi Express run between different states and are the fastest trains in the country. They offer various services with heightened comfort during travels.
Improved reliability: One of the significant benefits of electrification is its ability to reduce the frequency of breakdowns caused by mechanical failures, thus enhancing the reliability of trains. Mechanical failures are a common issue that leads to train delays and cancellations, causing significant inconvenience to passengers. By eliminating these failures, electrification ensures that trains can operate more frequently and consistently, providing passengers with a more reliable service.
Improved efficiency: Electric trains are known for their superior energy efficiency when compared to diesel trains. This means that they consume less fuel, resulting in lower operational costs and a reduction in greenhouse gas emissions. Electrification also significantly improves the capacity of the railways to accommodate more passengers and freight. This is because electric trains are capable of running faster and smoother than their diesel counterparts, which translates into shorter travel times and increased service frequency.
Are you looking for Railway Electrification Structures?
Explore our range of Railway electrification structures. Let us discuss some of the features of our products:
RSJ & BFB mast- Supply range, A. Construction- OHE Structure, B. Attachment - As per site approved design, C. Body- Hot Dip Galvanised (610 GM/SQM or 1000 GM/SQM), Height - 9.5 m, 11.4 m & 12.4 m Standard Length. / Beyond those sections.(Custom). Our production capacity is 48,000 MT per Annum. Our products are specified as per CORE and RVNL standards. They are designed as per RDSO (Ref No. ETI OHE G 00144). The steel is sourced only from SAIL and/or CORE approved Re-Rollers manufacturing using SAIL material. They are CORE Part – I Approved for both the plants (i.e. Gurap & Jangalpur).
B-Series Mast- Supply Range, A. Construction - OHE structure, B. Attachment - As per site approved design, C. Body - Hot Dip Galvanised (610 GM/SQM or 1000 GM/SQM), Height - 9.5 m Standard Length. / Beyond 9.5 m Section.(Custom). Our production capacity is 30,000 MT per annum. These masts are made conforming to guidelines for OHE masts, TTC, PORTAL as per CORE STR NO- CORE-STR-01. They are designed as per RDSO (Ref No. ETI C 0071). Special High Grade Zinc (99.995% purity) procured from Hindustan Zinc Limited is used to produce B-Series Masts.
TTC Mast- Supply Range, A. Construction - OHE structure, B. Attachment - As per site approved design, C. Body - Hot Dip Galvanised (610 GM/SQM or 1000 GM/SQM), Height - 10.135 m Standard Length. and Boom 5.5 m & 8.0 m / Beyond those Section.(Custom). We follow guidelines for SPS & TSS as per CORE STR NO. - CORE-STR-01/A. TFT Masts are designed as per RDSO (Ref No: ETI C 0009 69 R B SH-3, ETI C 0009 69 R B SH-1, ETI C 0009 69 R C SH-2, ETI C 0009 69 R C SH-5, ETI C 0009 69 RC SH-4.
PORTALS - Supply Range, A. Construction - OHE structure, B. Attachment - As per site approved design, C. Body - Hot Dip Galvanised (610 GM/SQM or 1000 GM/SQM), Height - Based on type of the Portal i.e. O Type, N Type, R Type, G Type, S Type etc. our production capacity is 18000 MT per annum. The design specification are as follows: Portals- As per RDSO (Ref No: ETI C 0017 70 R B SH-4, ETI C 0017 70 RB SH-5, ETI C 0011 69 SH 5, ETI C 0011 69 SH 6, ET IC 0017 70 R B SH-2, ETI C 0008 R A SH-1, ETI C 0008 R B SH-2, ETI C 0008 R B SH-4, ETI C 0008 R C SH-3, ETI C 0008 R C SH-5, ETI C 0008 RA SH-6, ETI C 0011 69 R C SH-1, ETI C 0011 69 R C SH-2, ETI C 0011 69 R D SH-3, ETI C 0011 69 SH 4, ETI C 0017 70 R A SH-1, ETI C 0017 70 R A SH-6, ETI C 0017 70 R B SH-3. complete inspection (both stage and final) is carried out within 20-25 days through RITES.
SPS along with TSS & SSP- Supply Range, A. Construction - OHE structure, B. Attachment - As per site approved design, C. Body - Hot Dip Galvanised (610 GM/SQM or 1000 GM/SQM), Height - Fitting accessories for Mast, TTC & Portals. For Galvanizing (Process Control) - IS 2629, IS 2633 is followed. The design specifications are as per RDSO (Ref No. ETI C 0076 Rev. C, ETI OHE P 3231, ETI OHE P 3121, etc).
4 reasons why PEB industrial sheds are popular in India
Pre-engineered buildings (PEBs) originated in the early 1960s with the introduction of standardised designs and components in the construction industry. The use of PEBs gained popularity during the 1970s and 1980s because of their cost-effectiveness, energy efficiency and quick erection capabilities. Over time, PEBs have become a common choice for industrial and commercial structures due to their multiple advantages, such as durability, flexibility, and low maintenance needs.
PEB industrial sheds are widely popular in India. They are used in manufacturing facilities of automotive, textile, pharmaceuticals, food and beverage industries. They are also used in storage of different products and equipment. PEB industrial sheds also find use in agricultural settings such as for storing farm equipment, crops and livestock. Here are the 4 most compelling reasons that a PEB manufacturer knows:
They are cost-effective: PEB industrial sheds require less time, labour and resources for construction due to the use of pre-engineered components. Structural steel members and other components can be quickly assembled off-site and then transported directly to the construction site for efficient assembly. This streamlined process saves considerable time and reduces costs, making PEB sheds a highly cost-effective solution in comparison to traditional construction methods. The use of pre-engineered components also ensures accuracy and consistency throughout the construction process, resulting in reduced waste and overall construction costs.
They are customisable: These sheds are available in various shapes and sizes to meet the a customer’s specific requirements. Their adaptable designs allow for optimal use of space and flexibility in layout planning. For instance, if a business needs a large open floor plan for warehouse purposes, or loading docks, mezzanine floors, and office spaces, PEB industrial sheds can be designed to accommodate these specific needs. Additionally, these sheds can be used for roofing or cladding and can integrate various accessories such as gutters, downspouts, ventilation systems, and lighting systems, making them highly adaptable and versatile structures.
They are durable: PEB industrial sheds are highly durable structures that are designed to withstand various weather conditions such as high winds, heavy rains and earthquakes. This is because these sheds are manufactured using high-quality steel and other materials that are specifically chosen for their ability to withstand extreme conditions. Additionally, PEB industrial sheds are commonly equipped with weather-resistant features such as roof insulation, ventilation systems, and rainwater harvesting systems, which make them highly suitable for use in various industries.
Easy to assemble and disassemble: The easy installation and dismantling of PEB industrial sheds are ideal for businesses that require temporary structures and can be relocated or modified. PEB industrial sheds are designed for easy expansion and seamless modification. They are ideal solutions when a business requires sudden changes or upgrades. In situations where the business requires sudden expansion, it does not have to entirely rebuild another structure. This helps save time and extra costs.
Are you looking for a reputed PEB manufacturer?
Explore ours pre engineered building structures. Our PEB structures are widely used in housing, office space, warehouse structures, hangers, plant buildings, airports, shopping malls, railways, auditoriums and cold storage. All our operations including fabrication, quality check and testing are conducted in-house. Our products are manufactured from the best quality raw materials sourced from reputable vendors such as SAIL. Our design skills and work have been approved by IITs, Indian Railway, PHED and SGS. We work closely with our patrons across the globe. Our clientele includes the likes of JIO, TATA, ADANI, L&T, IL & FS, ESSEL Group, ONGC and PORT TRUST.
Useful insights on Utkarsh high mast poles
High mast poles, typically made of steel, have multiple uses and are commonly used across various industries. There are several types of high mast poles that serve different purposes. Street lighting masts, for instance, are commonly installed in high roads, road junctions, and transport depots to provide area lighting. Stadium masts are used in sports fields, stadiums, and playgrounds to ensure adequate lighting. Signage masts, on the other hand, hold signage for retail stores and commercial establishments. Solar masts use solar energy to provide lighting in an area. High mast lighting poles are a specific type of pole that has a light fixture attached at the top and is used to illuminate large areas such as ports, railways, docking stations, shipping areas, and large parking spaces.
If you are looking for reputed high mast poles manufacturers in India for your next project, check this useful read. In this article, we will share some of the useful insights on Utkarsh high mast poles:
They are customisable: The height of the Utkarsh high mast poles depends on the application. We offer a range of high mast poles that are used across industries:
High Mast Lighting Systems (10m-60m)
Octagonal Conical Street Lighting Pole (10m-60m)
Decorative Lighting Pole (3m onwards)
Utility Pole (5m onwards)
Sports Lighting Structure (16m-60m)
Signage Mast Structure Unipole (10m-60m)
Solar Pole and Mast Structure (3m-20m)
Flag Mast (10m-60m)
They are designed to resist adverse weather conditions: High mast lighting systems are typically exposed to severe atmospheric conditions, including adverse weather events such as rain, humidity, storms, earthquakes, as well as high pressure and temperatures. The design of Utkarsh high mast poles is intended to withstand these various climatic changes and resist external forces, remaining unyielding. Our high mast poles are tested to ensure they can withstand different weather conditions. This is crucial to ensure the poles are structurally sound and won't fail in severe weather like heavy rain, high winds, or earthquakes. Testing helps identify design weaknesses and vulnerabilities, enabling us to make adjustments that enhance their resilience. Through rigorous testing, we guarantee the safety and stability of our high mast poles in harsh weather conditions, ensuring they last long.
Some of the tests that our products undergo include:
Wind tunnel Test by IIT Kanpur
Structural Stability Test by CSIR Chennai
Type Testing of Poles by NSIC( National Small Industries Corp Limited)
Type Testing of Winch by IIT Kharagpur
Manufactured using high-quality machinery: Our high mast poles are manufactured using high-quality machines such as
Plasma Sheet Cutting
CNC Press Break
7-tank Galvanization Process
CNC Pole Closing
By using high-quality machinery, defects and weaknesses in the poles are minimised, reducing the likelihood of failure or breakdown over time. Modern manufacturing techniques and machinery also improve efficiency, resulting in faster production times and cost savings for customers.
Standards and specifications: Our high mast poles conform to the below mentioned standards and specifications:
Design Standard – As per IS 875(Part – III) & ILE TR 7
Materials – As per BSEN 10025 Grade SJ 355 JO
Base Plate & Foundation Bolts – As per IS 2062
Galvanization – As per IS 2629,4759,BSEN ISO 1461
Welding – As per IS 9595 / IS 10178
Other services offered: We also offer these services:
Getting the designing and drawings done as per the clients’ requirements
Getting the approvals done as per the requirements from the competent authorities
Getting protos made if required and getting the required testing done
Understanding the schedule of the project and making the lots ready as per that
Getting the inspections and checks done in time before arranging for despatch to site
We also have consultancy and after-sales support services for installation and commissioning of our products. We also offer erection services whenever required
Application areas : Our high mast poles are widely used in airport lighting systems, highway lighting systems, railway area-PWD projects, road signage poles and unipoles.
Looking for high mast pole manufacturers in India?
We are a 100% national brand with the largest production capacity of high mast poles and polygonal poles in India. We have more than 15 years of experience in manufacturing high mast & polygonal poles.We have a production capacity of 3,00,000 units of polygonal poles and 12,000 units of high mast poles per annum. Our high mast poles are hot dip galvanised to make them more durable and long-lasting. They are easy and safe for installation and use. We use state-of-the-art technology to manufacture from our ISO 9001, ISO 14001 and ISO 45001 certified plants located in West Bengal.
Information On Delhi-Mumbai Expressway & Utkarsh India’s Connection With It
The Delhi-Mumbai Expressway connects the country’s capital Delhi to the financial capital Mumbai. It is being built as part of the Bharatmala Pariyojana which is a flagship program of the Government of India. It was first inaugurated on 12th February 2023 by the Prime Minister of India, Shri Narendra Modi. The expressway is 1380 km long and passes through Delhi, Haryana, Rajasthan, Madhya Pradesh and Gujarat. It is an eight lane expressway that is meant to reduce the travel time from 24 to 12 hours. The Delhi-Mumbai Expressway was constructed in three phases:
Phase 1 was constructed between Sohna and Jaipur which is 82 km long.
Phase 2 is being constructed between Jaipur and Vadodara which is 380 km long. It is expected to reach completion by the end of 2023.
Phase 3 is expected to be constructed between Vadodara and Mumbai and is supposed to be 918 km long. Phase 3 is still under planning and should be completed by the year 2025.
Unique features of the Delhi-Mumbai Expressway:
More than 12 lakh tonnes of steel is expected to be used in the construction of the expressway.
About 80 lakh tonnes of cement is to be used for the project.
The expressway will have an advanced traffic management system.
There will be provisions for rainwater harvesting at regular intervals, with 2000+ water recharge points.
The expressway has been designed to include several measures for wildlife protection, such as animal overpasses and underpasses to enable free movement of wildlife in their natural habitat, making it the first expressway in Asia to have such features.
Utkarsh India’s Delhi Mumbai Expressway Project :
Project name – Delhi-Mumbai-Vadodara Expressway
Product used – Crash Barrier
Type used- W-Beam & Thrie Beam
Description – Utkarsh India has supplied more than 100 KM of both Threi and W Beam crash barriers to this project
Location – Maharashtra, Gujarat
Government forbids slow-moving vehicles from entering the Delhi-Mumbai Expressway as it has been built as a high-speed corridor with a maximum speed limit of up to 120 km per hour. NHAI (National Highways Authority of India) has issued a notice stating that slow-moving vehicles will not be allowed to enter Phase 1 of the Delhi-Mumbai Expressway. Utkarsh India has supplied safety-assured crash barriers in the Phase 1 of the project.
PEB structure maintenance dos and don'ts
Pre-Engineered Buildings (PEB) structures are components used in commercial settings that are fabricated off-site and assembled on location, making them a popular choice for businesses that require quick adaptation to changes or growth. However, to ensure that these structures remain serviceable and have an extended lifespan, proper maintenance is essential. Here are some guidelines to follow in maintaining PEB structures:
Dos:
Regular inspection: PEB structures require regular inspection. Inspections are important to identify possible issues of leakage and damage. With regular inspection, signs of corrosion, wear and tear can be easily spotted before it causes any significant harm to the structure. Corrosion or damage can compromise the overall integrity of the structure.
Early identification of corroded portions of the structure can enable precautionary measures to be taken. Inspections also help evaluate the quality of welds, connections, and bolts to ensure that they meet the necessary standards. Identifying damages early on can facilitate maintenance and repair of the structure, enhancing its overall lifespan.
Cleaning: It is important to regularly clean all the components of the PEB systems to extend the lifespan and longevity of the building. The accumulation of dirt, dust and debris on the PEB structures can trap moisture and lead to corrosion and rust. This tends to weaken the PEB structure and deteriorate its structural integrity. Also, the buildup of debris can clog the drainage system which can further lead to accumulation of water on the roofs. This causes significant leaks and damage to the interiors. Depending on the location of the structure, climate of the area and other environmental factors, cleaning and maintenance routine should be decided. For instance, structures situated in an area that experiences high levels of pollution or extreme humidity should be cleaned frequently.
Maintenance of fasteners: Fasteners hold all the components and elements together. Hence they should be tightened frequently. Fasteners are hardware joints that consist of nuts, screws, bolts and rivets. It is important to maintain the fasteners because corrosion of these elements can significantly impact the entire structure. Fasteners should be immediately replaced if there are any indications of damage.
Maintenance of Heating, Ventilation, and Air Conditioning (HVAC) system: Regular maintenance of the HVAC in PEB structures is essential to ensure a comfortable indoor environment. A properly functioning HVAC system can also help reduce energy bills by minimising energy usage and prevent costly repairs that can cause downtime. In addition, they play a crucial role in removing dust, allergens, and contaminants from the indoor air, which enhances indoor air quality.
Don'ts:
Do not ignore signs of damage: It is important to not ignore signs of damage, such as cracks or rust
Do not overload: Do not put excess load on the PEB structure. The structure is designed to handle a specific load capacity. Going beyond a certain level can impact its structural integrity and lead to early damage
Do not use corrosive chemicals: The use of corrosive chemicals for cleaning should be avoided. Some chemicals contain corrosive substances that can harm the surface of the PEB structure
Do not neglect the gutters and drains: Gutters and drains are important elements that prevent accumulation of water and safely guide them through drainage outlets. These should be cleaned regularly to avoid clogging, damage and leaks
Are you looking for a PEB structure manufacturer?
Explore PEB structures by Utkarsh India. We have 40 + years of manufacturing experience in steel fabrication, rolling and forming. Our client list includes big and known contractors and EPC players in the country. We have a fabrication capacity of 25k metric tons per month. All our PEB structures are tested in our in-house laboratory. We conduct regular checks on our raw materials and finished products. We source our raw materials from reputed vendors such as SAIL.
Our PEB structures are highly durable and made from galvanised material which conform to IS2062 and ASTM572 grade standards. We also offer engineering expertise for installation and technical advisories. As a big engineering conglomerate, our design skills and work have been approved by IITs, Indian Railway, PHED, SGS & many more. Our renowned clientele include JIO, TATA, ADANI, L&T, IL & FS, ESSEL Group, ONGC and PORT TRUST.
If you are searching online with phrases such as “PEB shed manufacturer” or “PEB structure manufacturer”, contact us
Importance of Agriculture Pipes and Fittings in Modern Farming Practices
In recent years, modern farming practices in India have undergone significant transformations with a growing emphasis on sustainable and efficient agricultural practices. One of the most notable changes in this regard is the increasing use of agriculture pipes and fittings. They have become increasingly popular among farmers for their ability to improve irrigation efficiency, promote water conservation and improve crop yields. These pipes and fittings are used at various stages of farming, such as irrigation and transportation.
In the past, Indian farmers relied heavily on flood and sprinkler irrigation techniques that wasted a lot of water. However, the adoption of agricultural pipes and fittings has allowed farmers to overcome these challenges, thereby facilitating even water distribution across large fields, reducing water wastage.
In this article, we discuss some of the reasons why agriculture pipes and fittings are important in modern farming practices in India:
Irrigation: Pipes and fittings transport water from natural sources or reservoirs to the crop fields. High-quality agriculture pipes and fittings are ideal for transporting water from water bodies to agricultural fields, which helps conserve water by reducing wastage. Also, they are designed to distribute water evenly in large quantities, ensuring that crops receive the appropriate moisture for their growth. Also, they are a cost-effective alternative to flood and sprinkler irrigation techniques and require minimal maintenance. They can be easily installed and can also be customised to meet specific field or farm requirements. Agriculture pipes and fittings are designed to withstand adverse weather conditions, making them durable and long-lasting.
Water conservation: In India, water conservation is important in the agriculture sector for various reasons. India is a predominantly agrarian economy and farming is a vital source of livelihood for a large percentage of the population. However, the issue of water scarcity in many regions of India poses a significant challenge to the agricultural sector, impacting crop yields and causing economic losses for farmers. However, the adoption of agriculture pipes and fittings has emerged as an effective solution to address this issue. High-quality agriculture pipes and fittings play an important role in water conservation by minimising the amount of water that is lost due to evaporation, leakage, or seepage. As a result, farmers can save water and reduce irrigation costs, while also improving crop yields and improving the land for future generations.
Delivery of fertilisers and pesticides: Pesticides and fertilisers are crucial to modern agriculture; they help protect crops from harmful pests while providing the necessary nutrients needed for growth. Pesticides are used to control or eliminate pests that can damage crops, such as insects, rodents and weeds. They work by disrupting the pest's biological systems or by killing them outright, thereby preventing them from causing damage to the crops. Fertilisers, on the other hand, are used to provide the necessary nutrients that crops require for healthy growth and development. These nutrients can include nitrogen, phosphorus and potassium, among others. Fertilisers help to ensure that the crops receive the right amount of nutrients they need to thrive, thereby improving the quality and quantity of the yield.
Agriculture pipes and fittings help in the delivery of fertilisers and agrochemicals. Installing pipes and fittings ensure that pesticides and fertilisers are delivered to the agricultural land in the right quantities within a stipulated time. This limits the waste of fertilisers. When it comes to pesticides, agricultural pipes and fittings can be used through the application of irrigation systems, such as drip irrigation, micro-irrigation, and sprinkler systems. These systems enable the precise and controlled delivery of pesticides and other pest control products directly to the plants, thereby reducing waste and minimising the risks to human health and the environment.
Increased productivity: In the past, traditional farming practices relied heavily on manual labour, which was time-consuming and often resulted in uneven distribution of water and fertilisers. However, the introduction of agriculture pipes and fittings has revolutionized farming practices, leading to increased productivity and better crop yields. They let farmers apply the right amount of nutrients and pesticides while regulating the water supply over large areas all at once.
One of the biggest advantages of agriculture pipes and fittings is that farmers can easily automate irrigation and control the amount of water and nutrients supplied to crops, saving time and labour costs.
Are you looking for agriculture pipes and fittings?
Explore Utkarsh Grey Agricultural Pipes. Our agricultural pressure pipes and fittings are manufactured using high-grade PVC materials as per IS 4985:2000 standard and BIS License no: 5819583. They are available in plain ends or socketed at one end for solvent cement weld.
Useful insights on high mast lighting for parking lots by a high mast manufacturer in India
Parking lot is a large area designated for vehicles to park, which can be open or covered depending on the space available. As people need a secure location to park their private vehicles, parking lots have become an essential feature of residential and commercial buildings. To ensure the safety of vehicles in a parking lot, it is important to have proper illumination. A well-lit parking lot provides easy navigation, reduces the risk of accidents, and limits the potential for criminal activities. To achieve adequate illumination, experienced lighting professionals and engineers should be employed. For larger parking lots, an appropriately sized high mast lighting system is a recommended solution. If you are looking for more information on high mast lighting for parking lots, here is a useful read.
Choose the right high mast pole manufacturer:
Choosing the right manufacturer for your high mast pole is important to ensure high-quality and long-lasting performance. This is especially important in commercial parking lots where adequate lighting is essential to reduce shadows between parked cars and provide enough space for vehicles to manoeuvre safely. Utkarsh India is a trusted manufacturer of high mast lighting poles, offering numerous benefits that make them an ideal choice for parking lot lighting. Let us take a look at some the reasons why:
They can be manufactured up to 60 metres.
They are manufactured using steel sourced from TATA or SAIL which is hot-dip galvanised in Zinc from Hindustan Zinc
The materials used in these poles conform to the rigorous standards of BSEN 10025 Grade SJ 355 JO, ensuring they are built to last.
The high mast poles are wind tunnel tested at IIT Kanpur.
The vetted design software by Jadavpur University Kolkata ensures structural stability of the mast.
Our high mast poles are available both in three point and two point suspension.
Determine the height
When illuminating a parking lot, it is important to understand the height at which these lighting masts are to be installed. Ensuring proper height of the high mast light pole can significantly improve the visibility of the space. Factors such as size and layout of the parking space determine the height of the high mast poles required for the parking lot. Ideally, the height of the high mast poles should be directly proportional to the width of the parking lot. However, there are other underlying factors that need to be taken into consideration such as feasibility and space limitations. A lighting expert or an engineer is usually employed to carry out a general field analysis so that they can state the requirements for parking space.
Least and most busiest hours of the parking lot
It is important to provide sufficient lighting in busy parking spaces to enhance safety and prevent crime. Adequate lighting during peak hours can also improve the safety of drivers. The placement of the lighting fixtures is determined by the traffic experienced by the parking lot. In parking lots with ample natural light during the day, high mast poles can be installed at a considerable height to maximise the utilisation of both natural and artificial lighting. However, if the parking lot is busier at night, the fixtures should be placed lower to provide focused illumination. It is essential to install high mast poles in a way that reduces glare and shadow formations, regardless of their placement.
Voltage and wattage
It is important to consider the voltage of the lamps used in high mast poles. The layout of the parking space, if the area is enclosed or open and if the place receives heavy or moderate traffic- all determine the power of the lamps needed.
The distance between two fixtures
The height of the mast and the lumineers used in high mast poles are crucial factors to consider when installing high mast lighting systems in parking lots. It is important to place them at regular intervals to ensure uniform lighting throughout the parking lot. To reduce the formation of shadows and illuminate the space effectively, the spacing between the fixtures should be between 2 to 4 times the mounting height of the fixtures.
As one of the leading high mast manufacturers in India, we offer the best quality high masts in the industry.
Here are a few reasons why you should choose us:
We have more than 15 years of rich experience in manufacturing High mast & Polygonal Poles.
We are a 100 % national brand, having the largest production capacity of high masts and polygonal poles in India.
Provides after sales service, with a 1 year service
They undergo 7 tank galvanising process for better adhesion and uniformity.
All testing facilities are available in plants including Spectrometer for chemical analysis.
All Trailing cables conform to IS 9968 (P-1) for safety and durability.
For information on high mast light poles, contact us.
Useful insights on CPVC Pipes for Hot Water Systems
CPVC pipes are known to be more flexible than PVC pipes and can withstand higher temperatures. Because of this, CPVC pipes are widely used for hot water delivery systems. CPVC pipes offer excellent insulation to virtually eliminate sweating and condensation. This insulation helps to keep hot water hotter and cold water colder. With these benefits in mind, here are some useful insights on CPVC pipes for hot water systems.
Resistance to chemical, corrosion and abrasion
The properties of CPVC pipes make them highly relevant for hot water systems. The ability to remain unaffected by harsh weather conditions and resistance to chemical degradation makes them suitable for aggressive service conditions. The resistance to UV radiation also adds to their durability. Additionally, their corrosion resistance allows them to remain free of degradation, ensuring that they maintain their quality over time. Furthermore, the pipes can withstand considerable physical pressure. With high impact resistance, they are less likely to buckle or break under stress, adding to their overall durability.
Resistance to high temperatures
CPVC pipes are highly resistant to extreme temperatures which makes them ideal for hot water supplies and applications. They can withstand temperatures up to 200°F (93°C). They do not degrade or lose their structural strength in the process. In addition to this, they have high thermal stability. They can successfully retain and maintain their shape even when exposed to extreme temperatures or rapid temperature alterations.
Smooth internal surface
The smooth surface of CPVC pipes is particularly relevant for hot water systems because it helps maintain a consistent flow of water, even when exposed to high temperatures. Scaling, pitting, and leaching in other types of pipes can cause turbulence in the flow of water, which can lead to noise and reduced water pressure. In hot water systems, where water is heated to high temperatures, the smooth surface of CPVC pipes prevents the buildup of scale and ensures that the pipes maintain their water carrying capacity to the maximum extent. Also, the absence of scale buildup reduces the chances of leaks and water bursts due to excessive pressure, which can be particularly important in high-pressure hot water systems.
Energy efficient and cost-effective:
CPVC pipes have low thermal conductivity, which means that they can retain heat better. They require less insulation to maintain the temperature of the water they are transporting. This reduces the cost of insulation in terms of material, installation and maintenance. As CPVC pipes do not lose heat due to their self-insulating nature, the water stays hot for prolonged periods. The energy required to maintain this temperature is reduced, leading to lower energy bills and cost savings.
Looking for reliable CPVC pipes and fittings suppliers?
Explore Utkarsh CPVC Pipes and fittings. Our CPVC pipes are manufactured in our ultra-modern manufacturing units with polymer production capacity of 68,000 MT per annum.
Utkarsh CPVC Premium Pipes and Fittings are manufactured with the best of sourced international raw materials and produced using state of art manufacturing technology and international standards of quality checking and testing.
We were awarded Emerging No. 1 PVC Brand of The Year 2018. The CPVC pipes undergo 6 stages of quality check before delivery. They are easy to install, hygienic and have high impact resistance. They can be manufactured up to 3 meters and as per client requirements. Here are a few reasons why you should choose Utkarsh CPVC pipes:
They are corrosion resistant
They are bacteria proof
They are easy to install and offer superior insulation
They are hygienic and prevent scaling of pipes
They are tough, rigid and leak proof
They are weather and UV resistant
We also offer a range of CPVC fittings including cross tee, end cap, coupler and union to name a few. To know more about our CPVC pipes and fittings, contact us.
GI pipes for irrigation systems: benefits and considerations
Galvanised Iron (GI) pipes are made of steel pipes that have a protective coating of zinc on them to prevent rust and corrosion. The process of adding the zinc coating is known as galvanization, hence the name galvanised iron pipes. These pipes are commonly used to distribute treated or untreated water in rural areas. In larger projects, GI pipes are an optimal choice due to their sturdy and durable properties, as well as their resistance to corrosion, dust, and abrasion. Additionally, GI pipes are relatively inexpensive, lightweight, and easy to handle and transport, making them a practical choice for a variety of applications.
If you are looking for GI pipes for your next project, consider the following useful insights:
Prolonged service life:
The prolonged service life of GI pipes in irrigation systems can be of great benefit to farmers. By using GI pipes, farmers can reduce the need for frequent replacements and repairs, which saves time and money in the long run. Additionally, the high performance and durability of GI pipes ensure that the irrigation system functions optimally and consistently over a longer period, leading to more efficient use of water and better crop yields. This can ultimately contribute to the overall success and profitability of a farm, as well as the sustainability of the surrounding environment.
Better anti-rust properties:
When iron comes into contact with water and air, it undergoes a process called oxidation, which results in the formation of rust. Rust can cause damage and deterioration of iron pipes over time. However, galvanization is a process in which a layer of zinc is applied to the surface of the iron pipe. The zinc coating acts as a barrier between the iron and the surrounding environment, preventing direct contact with water and air. This helps to protect the iron from rust and corrosion, allowing the pipe to last longer and reducing the need for frequent replacements
GI pipes are more resistant to rust and other external factors than regular iron pipes. Hence, they are less likely to contaminate the water being used for irrigation. This can help to improve the quality of the water and, in turn, the health of the crops being irrigated.
Lower prices and affordable maintenance:
GI pipes are less expensive than other types of pipes, which can help farmers save money on irrigation system installation and maintenance costs. This is especially important for small-scale farmers who may have limited budgets. GI pipes are also easy to maintain and repair, which means that farmers can perform routine maintenance tasks themselves rather than having to hire outside contractors. This can save farmers both time and money.
GI pipes are eco-friendly
One of the many reasons why GI pipes are so popular in the agriculture sector is because they are highly sustainable. When a GI pipe has served its purpose as a conduit, it can be recycled to other metal products. By using GI pipes in irrigation systems, farmers can reduce their impact on the environment.
Looking for reputed GI Pipe manufacturers in India?
If you are planning to buy good quality GI pipes, explore Utkarsh Steel Tubes and Pipes. As one of the leading GI pipe manufacturers in India, we use the best quality materials to manufacture our products. Here are a few reasons why you should choose Utkarsh GI Pipes:
We have a GI and MS Pipe manufacturing capacity: of 1,40,000 Metric Tons/year
We use HR Coil from SAIL & TATA and Zinc from Hindustan Zinc Limited as raw material for its GI and MS pipes products.
Our products comply with all IS & EN licences such as IS 1239, IS 3601, IS 1161 and IS 3589, EN 10255, EN 10219, AS 1074, ISO 65, ASTM A53 & Many more.
We have approvals in Public health engineering directorate, Water resource development department, Drinking water and sanitation department, Rural water supply department, Public works department
Our manufacturing process includes – ERW/HFIW
The size of our pipes range from ½” to 16” and the thickness range from 1.80 mm to 9.50 mm
The Hollow Sections range from 19.5 mm x 19.5 mm to 220 mm x 220 mm
The Pipe Length range from 4 m to 12 m (DRL)
Surface Finish: Black Painted, Self-coloured/Mill Varnished/ Galvanised
End Finish: Plain Square Cut Ends/Beveled Ends/Screwed & Socketed Ends/Threaded both ends without Socket/Grooved Ends with Victaulic Roll Grooving.
Useful insights on the choice of street light pole
Street light poles are very important for road safety. They increase visibility, enhance safety of pedestrians and direct the vehicles on a straight path. It is important to gauge if the light pole is suitable for the area it is being installed in and its functionality should be monitored regularly. Discrepancies can lead to severe damage or hamper the safety of passers-by. Therefore, it is important to carefully consider the factors mentioned below while selecting and installing street light poles.
Height of the pole:
Usually, a lighting survey is carried out to understand the optimum height of the pole that can be used to illuminate the desired area. This survey also takes into consideration the number of light fixtures required for each pole, the luminaire models and the number of poles required for the surveyed area. The height of the pole is usually determined by the following:
Width: The height of the street light pole is directly proportional to the width of the road.
Traffic: The height of the street light pole also considers the vehicle density experienced by the road. For instance high-end street lights are required for roads that are frequented by heavy vehicles. For lighter traffic, low level street lights are installed.
Spacing between street lights: Usually, the distance between street light poles should be 3-4 times the height of the poles.
Utkarsh India offers poles between 3 metres to any size as per customer specifications and design requirements. The poles are engineered with the finest raw material that guarantee longevity, strength and efficiency.
Speed of wind and other environmental factors:
When selecting road safety structures such as street light poles, it is important to consider climatic factors, especially the speed of the wind. The large size of these structures can cause significant damage to vehicles, pedestrians, and the road in the event of any failure. To prevent such occurrences, local authorities should collect data on the regular wind speed experienced in the area, enabling the installation of the appropriate sized pole. Flat terrains are prone to harmonic vibrations caused by the wind, necessitating preventative measures to mitigate associated risks. Improper installation, with components not in their intended positions, can also result in harmonic vibrations, rendering the structure unable to bear its original load. Street light poles in locations such as bridges, airports, open fields, highways, and high traffic areas are more susceptible to extreme vibrations from the wind. The use of high-quality street light poles can effectively reduce the risks associated with failure of the structure due to harsh weather conditions,
When installing the street light poles, you need to consider the environmental factors such as storms, rain or snow. Street light pole requirements vary between flatlands and hilly areas. Near coastal areas, the street light poles are exposed to heavy salt content in the atmosphere which can cause potential corrosion. This type of corrosion is also called saltwater corrosion. The poles should be coated with protective layers to increase their lifespan. This enhances the durability of the poles and they last for years without visible damage or deterioration.
The street light poles manufactured by Utkarsh India undergo a deflection test. The test measures the amount of deflection or bending that occurs in a pole under a specified load. It is an important test to ensure that the street light pole is able to withstand the weight and stress that it will be subjected to during its lifetime.
Light consistency:
Light consistency:
The street light poles should be placed at consistent intervals. You need to ensure that the height of the poles are equal and consistent so that the road has uniform lighting. It is important to mount the light higher up the poles so that drivers inside the vehicles do not have to deal with glares. Their eyes do not have to adjust constantly while driving. With the improper placement of street light poles, drivers have to face considerable difficulty and can have visual impairment. It also makes it difficult to spot objects from far away and can cause accidents at night.
Aesthetic appeal:
Street light poles not only provide illumination but also have a positive impact on the aesthetics of roads. A consistent and well-designed street lighting system on highways is one of the reasons why people enjoy evening drives. It enhances the visual appeal of the roads and the surrounding area. Therefore, it is important to choose the right street lights that complement the surroundings. Street lights can also be used to highlight major landmarks or buildings of historical importance, as well as to lead the way to business areas or residential neighbourhoods. By adding unique features such as fountains, gardens, or statues, street light poles can further enhance the aesthetic appeal of the roads.
Utkarsh India has supplied its street light poles to various clients. For instance, Utkarsh India has supplied 21,000 swaged tubular poles, 7 metres and 8 metres in height, for Bharat Broadband Network Limited (BBNL) in Nanded, Ahmednagar, and Nagpur in Maharashtra, and Uttarakhand. We are also awarded as one of the Top 10 Poles Manufacturer in India 2023 - March 2023. Our poles are designed by experienced chartered engineers as per requirement, We design the poles as per ASCE/SEI 48-05, design as per national & international codes. To know about the types of street light poles we offer or if you want to know about our solar street light with pole and battery price, get in touch with us.
Factors that impact PEB costs
Pre-engineered buildings (PEBs) are modern steel structures that are manufactured off-site and assembled on-site. These structures can be customised according to the specific requirements of the client, such as size, height, and width. Compared to traditional steel structures, PEBs are lightweight and offer greater efficiency. If you are planning to use PEB structures for your next project, it's important to consider the cost implications. To help you make an informed decision, here are some insights on the cost of PEBs.
Size of PEB structure :
The size of a PEB structure affects the overall cost. The size of a building determines its composition requirements. For instance, larger buildings require more foundation solutions and heat-resistant materials than smaller ones do. Also, more workers are needed for larger buildings, increasing the cost of labour. The transportation costs associated with moving the structures from the manufacturing unit to the assembly site will also be higher. Large PEB projects often require heavy equipment such as bulldozers and cranes that add to the expenses.
Location:
If the site is situated in a favourable geological area, the foundation costs can be reduced. However, the environmental conditions surrounding the construction site also play a significant role in determining construction costs. For instance, in manufacturing factories located in coastal areas, which are highly corrosive due to salt air, special materials and modern material handling technologies are necessary to ensure high corrosion resistance. This results in higher construction costs.
Design of PEB structure :
The design process for a PEB is generally carried out in two phases - the first phase involves the structural design of the building. The second phase involves designing all other components such as floors, roofs and cladding systems. The design process often takes place in conjunction with local authorities or government agencies which have specific requirements regarding building codes and regulations.
Even though PEB structures are manufactured following standard design requirements, there might be situations where client requirements lead to customisations. Customisation also means that specialised materials will be required for manufacturing the PEB components. For example, if your construction project has a unique shape or design, you may require custom parts such as insulation to control the temperature and ventilation inside the building.
As the design of the PEB directly impacts the load bearing structure, the type of materials used and the overall aesthetic solution, it is important that you find a reputable PEB company for the best possible design outcome.
Building materials used:
Quality of building materials used also affects the cost of PEB structure. The better the quality of materials, the higher will be the cost. For instance, using steel instead of wood for framing in PEB structures can significantly increase the costs, but it also offers better durability and greater flexibility in design options.
Erection time:
The cost of a PEB structure is influenced by the price of steel used in its construction. Hence, it is important to be aware of the constant fluctuations in steel prices that can impact the overall cost of the PEB structure. The duration required to construct a PEB unit also has a significant impact on project costs. Therefore, it is essential to determine a fixed timeline for your construction project. Completing the PEB structure on time can help to reduce costs associated with extra labour, prolonged durations, and rentals for specialised equipment, which can result in increased overhead expenses.
Looking for a reputed PEB manufacturer?
If you are looking for a trusted PEB company explore Utkarsh India’s PEB structures. Our PEB structures are made from best quality raw materials sourced directly from SAIL. We have a fabrication capacity of 25k metric tons per month. Here are a few reasons why you should choose Utkarsh PEB structures:
- The PEB structures are fabricated in-house in our in-house testing laboratory
- We conduct regular quality check of raw materials and finished goods
- Our PEB components are made of highly durable and galvanised material which conform to grade standards IS2062 and ASTM572
- Our design skills and work are approved by IITs, Indian Railway, PHED and SGS.
For more information on PEB building cost, get in touch with us.
How to decide the placement of crash barriers?
In India, where population density is high, road safety is of utmost importance. To reduce congestion and prevent road accidents, crash barriers are commonly used. These barriers are typically installed on highways, bridges and blind turns, and help guide traffic in a straight and designated path. They also absorb the effects of collisions, reducing the severity of damage caused to both vehicles and their occupants.
Before placing the crash barriers it is important to analyse the location of the installation - as the location will decide the selection and placement of the guardrails for the crash barrier system. Based on the location, a survey is carried out to analyse the important factors that are pivotal to determine the placement of the crash barriers.
As one of the leading crash barrier manufacturers in India, we discuss some of the useful insights on placement of crash barriers:
Environment :
The immediate environment of the road needs to be considered before placing a crash barrier. Consider if the crash barrier is being installed on a flat land, hilly region or in the coastal areas. The type of region will also determine the kind of climate of the area. For instance, if it is being installed in a hilly area, there are chances of snow or hailstorms. In such cases, it becomes important to select a crash barrier that is capable of withstanding extreme weather conditions.
Flow of traffic:
The flow of traffic determines the type and number of vehicles that pass through the particular route everyday. It indicates different aspects such as whether the vehicles carry large or moderate loads and the number of passenger vehicles. The crash barriers placed on roads with higher traffic volumes will be different from the ones that experience low to moderate traffic volumes.
Topography :
Topography, which comes from the Greek words "topo" for "place" and "graphia" for "writing," is the study of the surface features of the land. It provides a detailed description and mapping of the natural and man-made features of the land, such as mountains, valleys, rivers, and craters, which form the underlying foundation of a landscape.
The road's layout also plays an important role in deciding what kind of barrier to use. If the road is bendy or there are sharp turns or steep slopes, you need to select a crash barrier that can effectively guide traffic and prevent accidents..
Geological factors:
Geological factors include the type of soil adjacent to the roads. It determines if the soil is sandy, or consists of rocks. For instance, if the soil is sandy, it may not provide enough support to hold up a heavy crash barrier; this could lead to accidents if cars hit it at high speeds
It also considers the frequency of seismic activity in earthquake prone areas. The primary cause of earthquake damage is ground shaking, and many factors influence the strength of that shaking. Magnitude, proximity to the fault line and local geology are just some examples.
In earthquake-prone areas, crash barriers should be selected based on their ability to withstand earthquakes and other seismic events. This will require designing and installing structures that can withstand shaking and deformation caused by seismic activity.
Population density:
Before placing crash barriers, it is important to understand the density of population in a particular area. If the area is densely populated, it means that traffic volume and flow is more. The right kind of crash barriers should be chosen to enhance the safety of both pedestrians and vehicles.
Looking for reputed crash barrier manufacturers in India?
Explore Utkarsh India’s crash barriers. We offer a wide range of metal crash beam barriers such as::
- W beam crash barriers
- Thrie beam crash barriers
- Anchorage system
We have a manufacturing capacity of 12,000 MT/month and have a ready stock of minimum 50km at all times. Our fittings and components are manufactured, maintained and conforming to Indian, American, European and other international standards. Our raw materials are sourced from trusted brands such as SAIL, TATA and Hindustan Zinc. With a stringent quality control system, we ensure only the finest quality of products to our valued customers. We house four, 12.8 metre in-house galvanisation units. The crash barriers are hot dip galvanised in high grade zinc (99.99%) for a longer lifespan. The crash barriers are crash tested as per European standards. We also offer 24*7 logistic and dispatch department. To know more, get in touch with us.
Safety considerations in PEB sheds
A Pre-engineered Building (PEB) shed is composed of prefabricated sections that are manufactured off-site and then assembled on-site. These structures have a built-in framing system and are significantly lighter than traditional sheds. PEB sheds are produced using a single design that incorporates different materials to meet diverse structural demands in various industries, such as warehouses, factory sheds, and agricultural sheds. During the design process, it is important to consider a range of safety factors to guarantee the well-being of workers, equipment, and the structure as a whole. The following are some of the essential considerations:
Wind Load:
The term 'Wind Load' pertains to the pressure exerted by wind on the PEB structure. The wind load on a PEB can have a significant impact on its stability and safety. The three types of wind forces that can act on a building are :
- Uplift load: It refers to the wind flow pressure that can create a lifting effect on the roof which is similar to the lift generated on aeroplane wings. When strong winds blow over a roof, the wind flow creates a low-pressure zone that tends to pull the roof upwards, while the gush of wind under the roof creates a high-pressure zone that pushes the roof upwards.
- Shear load: It refers to the horizontal wind pressure causing the walls to rack or tilt.
- Lateral load: It refers to the horizontal pushing and pulling pressure on walls that can make a structure slide off the foundation or even overturn
Seismic Load:
It refers to the level of seismic energy or waves of energy that travel through the earth that a PEB structure would need to endure in a specific geographic location. While designing a PEB shed, it is important to consider the location, soil condition and building requirements. For instance, if the PEB shed is being installed in an area that experiences frequent seismic activities, materials used for construction should be sturdy and earthquake-resistant. For instance, steel and concrete are the ideal manufacturing materials for such conditions. There are several parameters to calculate seismic loads. Some of them include:
- Earthquake parameters at the building site include soil type, slope and frequency of seismic activities.
- The building characteristics include the type of materials used, the height and shape of the structure that can withstand the magnitude of the earthquake.
- The construction quality of the building such as its damping ratio, natural frequency and the weight of the structure.
Conventional buildings made of masonry tend to be more brittle and can suffer severe damage or even collapse during an earthquake. In contrast, PEB structures typically include steel, which is a more ductile material, allowing the structure to flex and absorb seismic energy without suffering significant damage.
Fire Safety:
Because PEB sheds are constructed using fire-rated materials such as steel or concrete, they can be less likely to catch fire than traditional building materials like wood. Also, it is important to maintain fire safety measures inside PEB sheds. They must be equipped with fire fighting supplies such as fire alarms, fire hydrants and sprinklers. Regular inspections must be carried out to spot any leaks and damages that might cause fire. PEB sheds must have adequate ventilation and fire resistant storage for the hazardous items in the warehouse.
Electrical Safety:
PEB sheds can be made electrically safe if proper electrical installations, grounding, and maintenance are carried out. Electrical hazards such as shocks and fires can be prevented by ensuring that wiring and panels are done by qualified electricians in compliance with electrical codes and safety regulations. The electrical equipment such as motors, generators, and transformers should also be installed, grounded, and regularly maintained to prevent potential hazards.
In addition, electrical load calculations should be carried out before setting up safety rules and regulations inside the PEB shed, and workers should receive appropriate electrical training to identify potential hazards and handle emergency situations.
Looking for PEB shed manufacturers in India?
If you are looking for PEB manufacturing companies, explore Utkarsh India Limited. Our design skills and work are approved by coveted bodies such as IITs. Indian Railways, PHED and SGS among many. Our PEB structures are made from highly durable and galvanised material which conform to grade standards IS2062 and ASTM572. As one of the leading PEB manufacturers, we continue to work closely with major clients all around the globe such as JIO, ADANI, L&T, IL & FS and many more. We have a fabrication capacity of 25k metric tons per month. All our operations, quality checks and testing are done in-house.
Effects of extreme weather on high mast light pole installations
High mast light pole installations are tall, freestanding structures designed to provide efficient and effective lighting for large outdoor areas. These installations typically consist of a tall pole with multiple luminaires mounted at the top. The luminaires are positioned to illuminate a wide area, such as highways, airports, stadiums, parking lots, and industrial complexes. These installations often use advanced lighting technologies, such as LED, which offer energy efficiency, longer lifespan, and better light output compared to conventional lighting sources. They are also designed to withstand various weather conditions and can be equipped with features such as remote monitoring systems and maintenance-friendly designs for efficient operation and maintenance.
Here we discuss how extreme weather conditions such as record-breaking cold temperatures, winter storms, and cyclones can have significant impacts on utility poles, including high mast light pole installations.
➔ Record-breaking cold temperatures can lead to freezing and icing, particularly in regions with sub-zero temperatures. The accumulation of ice and snow on utility poles can increase their weight and strain, potentially causing them to bend, sag, or even collapse. This can result in disruptions to the power supply and pose safety hazards.
➔ Winter storms are often characterised by heavy snowfall, strong winds, and freezing rain. These weather events can affect the vulnerability of the poles. The combined effects of high winds and heavy snow can increase the load on the poles, making them more susceptible to structural damage or failure. Also, freezing rain can create ice coatings on the poles, adding to their weight and compromising their stability.
➔ Continuous and heavy rainfall can result in water pooling around the base of the high mast poles. This can lead to erosion of the surrounding soil, compromising the stability and foundation of the poles. The presence of water can cause the corrosion of metal poles, especially if they are not adequately protected or coated- which can weaken the structural integrity of the poles. In hilly areas, heavy rainfall can cause landslides and soil erosion which can damage or even destroy the high mast poles. Also, it is important to note that severe rain can create electrical hazards for high mast poles. If there are any electrical faults or damage to the wiring or lighting fixtures, the presence of water can increase the risk of short circuits or electrical failures.
➔ Cyclones are accompanied by powerful winds, which can put force on high mast light poles. The high wind speeds can cause the poles to sway, bend, or even collapse if they are not adequately designed to withstand such forces. Cyclones bring powerful winds that can result in severe property damage and transform loose objects into dangerous airborne debris which can collide with high mast poles and cause further damage. In the case of slow-moving cyclones, the extended duration of their presence in a specific area can lead to prolonged periods of intense wind and rainfall, lasting up to 12 hours. This extended exposure to extreme weather conditions heightens the risk of significant damage.
Are you looking for a manufacturer of high mast lighting systems?
Utkarsh India offers top-notch high mast pole structures that are well-suited for area lighting purposes. These structures are equipped with a motorised system that enables easy raising and lowering of the lantern carriage to ensure proper maintenance of the light fittings. Our lighting masts are also equipped with a latching device for added convenience.
With over 18 years of extensive expertise, we specialise in manufacturing high mast and polygonal poles. Our in-house facilities encompass design, research and development, and testing, covering raw materials, in-process stages, and finished goods. We conduct periodic type testing of structures and components to ensure compliance with the latest IS (Indian Standard) specifications.
To guarantee structural stability, our designs undergo rigorous assessments. Wind tunnel tests by IIT Kanpur and structural stability tests by CSIR SERC Chennai were conducted in 2022. Additionally, our vetted design software, provided by Jadavpur University in Kolkata, ensures the mast's structural integrity.
We prioritise corrosion protection by providing a durable PU painting on the galvanised surface of the masts. This not only safeguards against corrosive environments but also enhances the aesthetic appeal of the structures.
If you are searching online for information on high mast light pole installation or 12 meter high mast pole price, get in touch with us.
5 facts on PEB steel structure
PEB, short for Pre-engineered Building, refers to a steel construction system that is designed and manufactured in a factory before being transported to the site for assembly. PEB steel structures are widely used for industrial, commercial, and institutional purposes. One of the significant advantages of PEB construction is its ability to be tailored to meet specific requirements. These buildings can be customised to accommodate various needs, whether it be for warehouses, manufacturing facilities, office buildings, auditoriums, or other structures. The design flexibility of PEB buildings allows for efficient utilisation of space and the incorporation of specific features to enhance functionality. PEB buildings are also known for their rapid construction times. The components of the building are fabricated in a controlled factory environment, ensuring precision and quality. Once ready, these components are transported to the site, reducing on-site construction time significantly compared to traditional building methods. The streamlined construction process of PEB buildings allows for quicker occupancy and cost savings.
Here we discuss some insights on PEB steel structures:
➔ The concept of PEBs originated in the USA after World War II. It emerged as a solution to meet the rising demand for fast and cost-effective construction methods during a period of rapid economic growth. The success of PEBs in the USA led to the transfer of this concept to other industrialised countries, where it gained popularity for its efficiency, speed, and versatility in meeting construction needs.
➔ In a PEB structure, primary members play a crucial role as they are responsible for carrying the main load and providing structural support. These primary members consist of columns, rafters, and other supporting elements. Their shape and size are determined based on the specific application and project requirements.
The main frame components, such as columns and rafters, are interconnected by bolting the end plates of each section together. This secure connection method ensures the structural integrity and stability of the building. The precise alignment and fastening of these primary members are essential to achieve a robust and reliable structure.
➔ Secondary structural framing includes various components such as girts, purlins and base angles. These elements play an essential role in providing additional support, stability, and functionality to metal building frames.
➔ In PEBs, the roof and cladding structures are crucial components that provide protection and insulation for the building. They are designed to be weather-resistant, preventing water leakage, resisting wind forces, and offering thermal insulation.
➔ PEB accessories include doors and windows that are specially designed to fit seamlessly into the building structure. PEB buildings often incorporate ventilation systems to regulate airflow and maintain a comfortable indoor environment. Skylights are transparent or translucent panels installed on the roof of a PEB. Gutters and rainwater harvesting systems are also essential accessories for PEB buildings. PEB building accessories include lighting fixtures designed for optimal illumination within the building.
Are you looking for reliable PEB manufacturers?
Explore Utkarsh India's PEBs for your construction needs. We offer a comprehensive range of PEB solutions with unmatched capabilities and quality. From our high fabrication capacity and in-house testing laboratory to our durable materials and engineering expertise, we have the resources and expertise to fulfil your construction needs. To ensure customer satisfaction and meet specific project requirements, our 24/7 logistic and dispatch department ensures a quick turnaround time for custom order dimensions. If you are looking for PEB structure for auditorium, industrial shed or any other construction project, get in touch with us.
Effects of corrosion on railway mast structures
Corrosion is a natural process where materials, especially metals, deteriorate due to chemical or electrochemical reactions with their surroundings. While corrosion can take many forms, it is useful to categorise it into different types based on the specific mechanisms and conditions involved. Understanding these various types of corrosion is important for identifying the causes, preventing damage, and implementing effective corrosion control measures.
One of the common types is atmospheric corrosion which is a form of wet corrosion caused by electrolytes. In this case, moisture in the atmosphere, rainwater, and similar substances act as electrolytes, initiating corrosion on the metal surface that is exposed. Erosion corrosion is another common type. It happens when a corrosive liquid flows over a metal, leading to a faster deterioration of its surface. This type of metal wear is typically noticeable without magnification, causing visible grooves, craters, or valleys on the material's surface. Selective corrosion occurs in alloys when one of the component metals undergoes de-alloying due to the corrosive surroundings. Similarly, in copper-nickel alloy tubes, selective corrosion leads to the de-alloying of nickel. Uniform corrosion occurs when a uniform layer of rust forms on the surface of metals, spreading across the entire metal surface. This type of corrosion is commonly observed in metals that lack protective surface coatings. Metals such as aluminium, zinc, and lead are frequently affected by uniform corrosion.
Similar to other natural hazards, corrosion can lead to costly and hazardous damage in various things such as vehicles, water systems, pipelines, bridges, railway mast structures, and public buildings. Here we discuss the effects of corrosion on railway mast structures:
Structural Weakness: Corrosion affects the ductility and tensile strength of the material, gradually weakening the metal components of the mast structure. Ductility refers to a material's ability to bend and stretch under stress without breaking. This characteristic is vital because it enables metal structures to endure loads that would otherwise cause them to fail. However, corrosion can diminish the ductility of a material by weakening its bonds and making it more fragile. This can result in the formation of cracks and eventual failure, particularly in areas exposed to high levels of stress. Tensile strength, on the other hand, measures a material's capacity to resist breaking when subjected to tension. It specifically represents the strength of the attractive forces between the lattice and atoms that counteract external forces. This property is crucial for maintaining the safety and reliability of structures. When corrosion affects tensile strength, the structural integrity becomes compromised.
Increased Maintenance Costs: Corroded mast structures require more frequent inspections, maintenance, and repairs, which can significantly increase maintenance costs for the railway system. In addition to costs related to maintenance and monitoring, there are potential expenses associated with production time, property damage, injuries, environmental impact, and reputation damage.
Electrical Disruption: Corrosion on the mast structure can affect the electrical conductivity and grounding of the overhead catenary system. This can result in disruptions to the power supply for trains, leading to service disruptions and delays. Also, electrical disruptions pose safety risks, as they can affect the proper functioning of signalling systems and communication networks, potentially compromising train operations and overall railway safety. Therefore, proactive corrosion prevention and maintenance measures are crucial to ensure reliable and uninterrupted power supply for smooth railway operations.
Aesthetic Impact: Corroded mast structures can have a negative visual impact, affecting the overall aesthetics of the railway infrastructure. This can have implications for the perception and image of the railway system.
Looking for a reliable manufacturer of railway electrification structures?
Explore Utkarsh Railway Electrification Structures. We have two state-of-the-art manufacturing facilities in West Bengal, spread over 100 acres with ample covered shed area. With our in-house hot-dip galvanising facilities and stringent quality control measures, we ensure high-standard coatings and finishes. We offer fabricated and galvanised steel structures for OHE (Overhead Equipment) and TSS (Traction Sub-Station), which are approved by RDSO/CORE and have a Core Item ID of 4200001. Our production capacity for railway electrification structures is impressive, exceeding 4000 MT per month, including portals and special span structures. We source steel from reputable manufacturers near our plants, enabling faster material procurement. Our strict quality assurance team checks every piece to ensure error-free products, and our efficient logistics department facilitates cost-effective transportation across the country. We maintain sufficient stock to book raw materials and complete inspections within 20-25 days through RITES, enabling us to provide immediate delivery to our clients.
Effectiveness of crash barrier systems in reducing severe injuries
According to the World Health Organization (WHO), road traffic injuries are the eighth leading cause of death globally, and the leading cause of death for children and young adults aged 15-29 years. This data underscores the urgent need for comprehensive measures to address road safety and reduce the prevalence of road accident injuries. This includes initiatives such as improved infrastructure, stringent enforcement of traffic laws, public awareness campaigns, driver education, and the adoption of innovative technologies to enhance road safety. One of the effective measures is installing crash barrier systems. These systems act as physical barriers that help prevent vehicles from veering off the road or crossing into opposite lanes, thereby reducing the severity of accidents and protecting both drivers and passengers. As one of the leading crash barrier manufacturers in Kolkata, we share some of the useful insights on effectiveness of crash barrier systems in reducing severe injuries.
1. Crash barriers can prevent head-on collisions. When two vehicles are travelling in opposite directions and crash directly into each other from the front, it results in a head-on collision. Head-on collisions are very serious because the two vehicles collide with a lot of force. The front parts of the cars may crumple to absorb some of the impact, but these types of accidents are usually the most dangerous ones that can occur on the roads. Crash barriers act as a physical separation between the two sides of the road and are specifically designed to reduce the occurrence of head-on collisions. The purpose of these median barriers is to prevent vehicles from crossing over into the opposite direction of traffic. They serve as a protective barrier that can be hit from either side, providing a strong and sturdy boundary.
Head-on collisions can lead to serious injuries, including head and brain injuries. The force of the impact can cause rib fractures and damage to internal organs. Spinal cord injuries from the strong impact can result in paralysis or loss of movement, affecting daily life. Limb injuries and fractures are common, often requiring surgeries and lengthy rehabilitation. The face can sustain fractures, cuts, dental problems, and damage to the jaw or nerves.
2. A rollover accident happens when a vehicle tips over onto its side or rolls completely over, ending up upside down. Sometimes, the vehicle may roll multiple times before it finally stops. Crash barriers are crucial in preventing rollover accidents by acting as physical boundaries that keep vehicles on the road, minimising the risk of overturning. They create a boundary that keeps vehicles within the road area, reducing the chance of rollovers caused by veering off the road.
The violent nature of these accidents can lead to severe consequences. Head trauma is a major risk. Spinal cord injuries are also concerning. The force of a rollover can damage or compress the spinal cord, leading to paralysis or loss of motor function, impacting mobility and quality of life. Fractures are common due to the intense forces involved. Internal organ damage is another serious consequence.
3. A lane departure or roadway departure accident happens when a vehicle veers out of its designated lane, crossing either the centre line or the edge line. By providing containment, reducing impact, and serving as a visual cue, crash barriers play an important role in preventing lane departure or roadway departure accidents.
Lane departure accidents can result in various injuries. These include head and brain injuries that affect memory and thinking, spinal cord injuries that can cause paralysis, and fractures. They can even cause life-threatening damage to internal organs such as the liver, spleen, or kidneys and psychological trauma such as anxiety, or depression.
Looking for reputed crash barrier manufacturers in Kolkata?
Explore our metal crash barrier system. With a monthly manufacturing capacity of 12,000 metric tons, we are equipped to meet diverse demands. Our commitment to excellence starts with using the best quality raw materials and conducting rigorous testing in our in-house laboratory. Our efficient logistic and dispatch department operates round the clock, ensuring timely delivery. We maintain a ready stock of at least 50 kilometres at all times to cater to immediate requirements. Our crash barriers conform to the quality standards set by Indian and American Boards, and they have undergone crash tests as per European standards. With our expertise and dedication to quality, we strive to provide high-quality metal crash barriers that meet the highest industry standards.
PEBs and healthcare facilities: useful insights by one of the leading PEB suppliers
Pre-engineered buildings (PEBs) combine different components, including a structural steel framing system, metal roofing system, and wall panels made from various materials. These wall panels can be tailored to individual preferences and are available in a range of options. Incorporating PEBs in healthcare facilities allows for efficient, customised, and cost-effective construction. It ensures that healthcare providers can deliver quality medical services in a timely manner while maintaining a safe and comfortable environment for patients and staff. Let us look at some of the advantages of using PEBs in healthcare facilities -
1. PEBs can be delivered to the site within a few weeks after the approval of drawings. This swift delivery allows healthcare facilities to be ready for occupancy at a much faster rate compared to traditional construction methods. This is particularly important for healthcare providers who need to quickly expand their capacity or open new facilities to serve the community's healthcare needs.
2. PEBs provide healthcare facilities with a streamlined construction process. The foundation and anchor bolts are cast parallel to the finished building, simplifying on-site assembly. This efficiency translates into smoother project management, allowing healthcare organisations to focus on their core mission of providing quality patient care.
3. The ability to easily expand PEBs in length, width, and height provides healthcare facilities with the flexibility to adapt to changing demands and advancements in medical technology. This adaptability ensures that healthcare providers can continue to offer state-of-the-art facilities and services without the need for extensive renovations or the disruption of ongoing patient care.
4. The factory-controlled manufacturing of pre-engineered metal structures ensures consistency and standardisation in the production process. Each component is manufactured according to predetermined specifications, ensuring uniformity and adherence to quality standards. This consistency helps healthcare facilities maintain a high level of quality across their infrastructure, resulting in reliable and durable structures.
5. The reduced construction time offered by PEBs enables healthcare facility owners to start generating revenue earlier. By opening their doors to patients sooner, healthcare providers can increase their patient volume and operational efficiency, leading to a quicker return on investment.
6. The combination of high-quality paint and durable metal structures leads to lower maintenance costs in healthcare facilities. The protective paint coating minimises the risk of corrosion, which can be a common issue in buildings exposed to various environmental factors. As a result, healthcare facilities can allocate their resources more efficiently, reducing the need for frequent and costly maintenance and repairs.
7. Pre-engineered metal structures are designed for easy and quick on-site erection. The precise engineering and standardised components enable faster assembly, reducing labour and construction time. The shorter construction duration translates to cost savings in terms of on-site labour costs, site supervision, and related expenses.
Are you looking for reliable PEB suppliers?
Explore Utkarsh India's Pre-Engineered Buildings (PEBs) as they make an ideal choice for your construction needs. With a fabrication capacity of 25,000 metric tons per month, we have the capability to handle large-scale projects efficiently. We perform all operations in-house, from fabrication to testing and quality control. By maintaining complete control over the entire process, we ensure stringent quality standards, seamless coordination, and efficient project management. We have an in-house testing laboratory where regular quality checks are conducted on raw materials and finished goods. This commitment to quality ensures that only high-grade, durable, and galvanised materials, conforming to standards such as IS2062 and ASTM572, are utilised. If you are looking for a PEB structure manufacturer for plants, industrial sheds or any other construction project, get in touch with us.
5 insights on metal beam crash barriers as a safety measure
Metal beam crash barriers,
commonly referred to as guardrails, play an important role in ensuring road and
highway safety. These protective measures are designed to safeguard motorists
and pedestrians by mitigating the risks associated with accidents and
collisions. Guardrails are strategically installed along the sides of roads,
medians, and other areas where the potential for vehicular crashes exists. They
serve as a physical barrier that helps prevent vehicles from veering off the
road, crossing into oncoming traffic, or colliding with hazardous obstacles.
Here, we share 5 insights into how these metal barriers act as a safety
measure:
1. Restraining Vehicles
Metal beam crash barriers work in
several ways to protect vehicles and their occupants. They absorb the energy
produced by a collision, effectively slowing down the vehicle and preventing it
from leaving the road or colliding with other objects. They redirect the impact
energy, reducing the chances of a vehicle rolling over. Also, they serve as a
protective barrier between vehicles and potential hazards such as trees or
cliffs. They also help maintain vehicle trajectory, minimising the risk of
head-on collisions and keeping vehicles safely on the road. These measures
collectively contribute to enhancing road safety and saving lives.
2. Diverting vehicles that collide
These barriers are strategically
positioned along curves, medians, and areas with potential dangers to guide
errant vehicles back onto the road or away from hazards. By doing so, they
effectively prevent head-on collisions and reduce the impact on vehicles
traveling in the opposite direction. The reflective surfaces of these barriers
also enhance visibility, offering important visual cues to drivers, especially
in low-light conditions or adverse weather. This ensures that drivers can
better navigate the road and respond to potential risks.
3. Strategically placed:
Metal beam crash barriers are strategically placed in high-risk areas such as curves, intersections, and construction zones to enhance safety and minimise accidents. These barriers act as guides along curves, helping drivers navigate effectively and preventing veering off the road or collisions with oncoming traffic. At intersections, crash barriers create a protective barrier, reducing the likelihood of collisions and improving traffic flow. In construction zones, the barriers demarcate the area, guiding drivers safely through changing traffic patterns while safeguarding workers and equipment from accidents.
Safety is at the core of the
proper installation and maintenance of metal beam crash barriers. Following
specified guidelines for installation, including proper anchoring and
appropriate end treatments, is essential to ensure their optimal performance. These
measures guarantee that the barriers can effectively withstand impact forces
and redirect vehicles away from potential hazards. Regular inspections also
play an important role in maintaining safety standards. Inspecting the barriers
for any damage, deformities, or loose connections is vital to identify
potential weaknesses. Timely repairs or replacements should be carried out to
address any issues found during inspections, ensuring that the barriers remain
structurally sound and capable of providing reliable protection. In addition to
inspections, routine cleaning and debris removal are vital for the barriers'
visibility and functionality. Clearing any debris that accumulates around or on
the barriers helps maintain their visibility, ensuring that they are easily
noticed by drivers. This improves their effectiveness in guiding vehicles and
preventing accidents.
These barriers are designed to
seamlessly integrate into various road environments, accommodating different
geometries such as straight sections, curves, and transitions. This
compatibility allows for the effective installation of barriers in vulnerable areas
prone to accidents, including medians and bridge approaches. Metal beam crash
barriers can also be combined with other safety measures to create
comprehensive safety systems. The versatility of metal beam crash barriers
enables customisation to meet the specific requirements of different road
environments. Whether it's adapting to a sharp curve or fitting within limited
spaces, these barriers can be tailored to ensure maximum effectiveness in
improving road safety. By aligning with the existing infrastructure and
incorporating complementary safety measures, metal beam crash barriers
contribute to a comprehensive safety framework, enhancing the protection of
motorists and pedestrians alike.
Looking for reliable metal beam crash barrier manufacturers?
Explore our metal beam crash barriers. With a manufacturing capacity of 12,000 MT per month, we are equipped to meet the demand for high-quality crash barriers. Our commitment to excellence is reflected in our use of the best quality raw materials sourced from reliable suppliers. To ensure the superior quality of our products, we have an in-house testing laboratory where rigorous quality checks are performed. This allows us to maintain strict adherence to the material quality norms set by Indian and American Boards.
Our operations are supported by a
dedicated logistic and dispatch department that operates round-the-clock,
ensuring timely deliveries and customer satisfaction. We take pride in
maintaining a ready stock of a minimum of 50 km of crash barriers at all times,
allowing us to fulfill orders promptly.
With four in-house galvanisation units, each spanning 12.8 meters, we have the capability to provide durable and corrosion-resistant crash barriers. Our galvanisation process ensures that the barriers are protected from rust and corrosion, enhancing their longevity.
To further demonstrate our
commitment to safety, our crash barriers are crash-tested in accordance with
European standards. This ensures that our products meet stringent safety
requirements and provide optimal protection on the roads. We also manufacture a
wide range of Pedestrian Barriers as per international standards.
GI pipe manufacturing and installation: check these safety factors
Galvanised Iron (GI) pipes are highly sought after in numerous industries due to their exceptional durability and corrosion-resistant attributes. These pipes exhibit remarkable resistance to rust and corrosion, making them suitable for applications where exposure to moisture or harsh environments is a concern. However, it is crucial to prioritise safety measures throughout both the manufacturing and installation processes to ensure the optimal performance and longevity of these pipes. As one of the leading GI pipe manufacturers, we share some of the insights into maintaining safety during the manufacturing and installation of GI pipes.
Adequate training and
competency
By prioritising training and
competency development, businesses can empower their employees with the
knowledge and skills needed to carry out GI pipe manufacturing and installation
safely and with high quality. To prioritise training and competency development
in GI pipe manufacturing and installation, businesses should establish a
comprehensive training program that covers all relevant aspects of the job.
This program should encompass operating machinery, handling tools, and
following safety protocols specific to the business and its employees. Hands-on
training, conducted by experienced and qualified trainers, should be provided
to ensure employees learn how to use machinery and tools safely.
Encouraging employees to ask questions and actively practise the skills they have learned is essential. This fosters confidence in their abilities and reinforces the correct application of safety protocols. Regular assessments of the training program should be conducted to ensure its effectiveness and to make necessary updates in line with changing workplace conditions or safety standards.
Proper handling of materials
Ensuring the safety of workers and preventing accidents is of utmost importance when handling GI pipe materials. To prioritise safe handling, businesses should adhere to the following guidelines:
● They should store GI pipes in designated areas that are free from walkways and other high-traffic zones. By doing so, businesses can minimise tripping hazards and reduce the risk of workers stumbling over pipes, thus preventing potential injuries.
● When dealing with heavy GI pipes, businesses should employ suitable lifting techniques and equipment like cranes or forklifts. This approach is essential as manually lifting heavy pipes can be hazardous and increase the likelihood of accidents. By using proper lifting equipment, businesses ensure the safe transportation of heavy pipes, protecting the well-being of workers.
● Businesses should establish guidelines for stacking and organising pipes to prevent collapse or shifting during storage or transportation. Properly stacked and organised pipes ensure stability and reduce the chances of accidents or injuries caused by collapsing or shifting pipes.
Maintenance and inspection of equipment
To maintain a safe and efficient operation, businesses should prioritise the regular inspection and maintenance of manufacturing and installation equipment. This includes creating a preventive maintenance schedule for machinery used in tasks such as pipe-cutting, welding, and threading. Conducting routine inspections is important to identify and address potential hazards that may arise from faulty electrical connections or worn-out components. Also, it is important to encourage workers to promptly report any equipment malfunctions or defects they observe.
Ventilation and respiratory protection
It is important to maintain proper ventilation systems at the manufacturing and welding sites to minimise exposure to harmful fumes and dust. Some of the safety guidelines that businesses should follow include:
●
Install exhaust fans or use portable ventilation
units to ensure fresh air circulation. This will help to remove harmful fumes
and dust from the air and reduce the risk of exposure.
● Provide workers with appropriate respiratory protective equipment, such as masks or respirators, to reduce inhalation of hazardous particles or gases. This equipment should be properly fitted and worn at all times when workers are exposed to hazardous fumes or dust.
Fire safety and precaution
Are you looking for a reliable GI pipe manufacturer?
Explore our comprehensive range
of GI and MS pipes. We aim to meet the diverse requirements of our customers
across various industries, ensuring durability, reliability, and
high-performance standards.
We take pride in manufacturing products that comply with industry standards and possess the necessary certifications. Our pipes adhere to prominent IS licences such as IS 1239, IS 3601, IS 1161, and IS 3589. This commitment to meeting established standards ensures that our products meet stringent quality requirements, delivering reliability and performance to our customers.
Our pipes offer a wide range of specifications to meet diverse requirements:
● Thickness: Our pipes have a thickness ranging from 1.80 mm to 9.50 mm, allowing for versatility and durability in various applications.
● Hollow Sections: We provide hollow sections with dimensions ranging from 19.5 mm x 19.5 mm to 220 mm x 220 mm, catering to different structural needs.
● Pipe Length: Our pipes are available in lengths ranging from 4 metres to 12 metres (DRL), offering flexibility for different project requirements.
● Surface Finish: Choose from a variety of surface finishes, including Black Painted, Self-coloured/Mill Varnished, and Galvanised options. Each finish provides specific benefits such as corrosion resistance or enhanced aesthetics.
●
End Finish:
We offer different end finishes to suit specific installation needs. Options
include Plain Square Cut Ends, Screwed & Socketed Ends, and Grooved Ends
with Victaulic Roll Grooving. This variety ensures compatibility with various
piping systems and installation methods.
How can railway electrification enable high-speed rail services and improve travel times?
The history of railway electrification in India dates back to the 1920s when the first electric train operated between Bombay VT and Kurla Harbour in February 1925. Following India's independence, the government recognised the need to reduce reliance on imported oil and improve air quality, leading to a focused initiative to electrify the railways. In the 1950s, Project Office for Railway Electrification (PORE) - now renamed as the Central Organization for Railway Electrification (CORE) - was established to oversee and manage the electrification program. In recent years, there has been significant progress in railway electrification. The government has set an ambitious target of electrifying the entire broad-gauge network by 2023. The Central Railway has accomplished a significant milestone by achieving 100% electrification on all its Broad Gauge routes. This accelerated pace reflects the commitment towards sustainable transportation and reducing the environmental impact of the railways in India. Railway electrification not only offers environmental benefits but also enables faster travel times, high-speed rail services, improved reliability, and enhanced passenger experiences. It paves the way for a more efficient, sustainable, and advanced rail transportation system. Here we share some of the useful insights into how railway electrification enables high-speed rail services and improve travel times:
- Faster and more efficient trains - Railway electrification helps trains with increased acceleration and higher maximum speeds, leading to expedited travel times. Electric trains outperform their diesel counterparts in terms of acceleration, enabling them to swiftly reach top speeds. This improved acceleration capability facilitates the maintenance of higher average speeds, ultimately reducing the duration of journeys between destinations.
- Enhanced infrastructure - Electrification of railway lines requires infrastructure upgrades, such as the installation of overhead electric wires and substations. These improvements enable a more efficient distribution of electricity, providing a reliable power supply to trains. As a result, high-speed trains can operate seamlessly without interruptions caused by refueling or engine maintenance. This leads to improved travel time predictability, as trains are less likely to be delayed due to technical issues.
- Reduced travel durations - High-speed electric trains can operate at speeds exceeding 300 kilometres per hour (km/h), substantially reducing journey durations between cities in India. For example, a high-speed train travelling at 300 km/h could travel the distance between Delhi and Mumbai in just 3 hours and 30 minutes. This is significantly faster than the current journey time of 15 hours by train. The Indian government is currently planning to build a number of high-speed rail corridors, including the Mumbai-Ahmedabad corridor and the Delhi-Varanasi corridor. These corridors are expected to be completed in the coming years, and they will help to transform India's transportation system.
- Increased frequency of trains - Electrified trains have a number of advantages over diesel trains, including faster acceleration and deceleration. This is because electric trains do not have to carry a heavy diesel engine, which allows them to be lighter and more manoeuvrable. The faster acceleration and deceleration of electric trains allows for increased train frequency. This means that there can be more trains running on a given route, which can lead to shorter waiting times for passengers. Increased train frequency also helps to alleviate congestion on roads and reduces the need for additional modes of transportation.
Looking for high-quality railway electrification structures?
Explore railway
electrification structures from Utkarsh India. We are an approved
vendor under the Central Organisation for Railway Electrification (CORE) PART I
standards. This approval is partly due to the purity of the raw materials used in
production. We use specialised high grade zinc with a purity of 99.995%. All of
the materials are sourced from reputed providers, such as SAIL and Hindustan
Zinc.
We operate two plants with 12.5 metre long hot dip galvanising
facilities. To provide convenience to our customers during the erection
process, we offer tower-wise bundling, making it easier for them at the site.
Our team consists of approved welders who possess the necessary skills and expertise to deliver exceptional craftsmanship. They work with the latest equipment, enabling precise and efficient manufacturing processes. Our Design Department is equipped with cutting-edge hardware and operates on an efficient ERP system. This ensures seamless coordination and enhances our ability to meet customer requirements accurately and promptly. With our commitment to quality, expertise, and the utilisation of advanced technology, we strive to provide our customers with products that meet the highest industry standards.
Useful insights on high mast poles, lighting quality and safety
High mast poles are tall
structures that support powerful lighting fixtures. They are used to illuminate
large areas, such as highways, sports arenas, and public spaces. The impact of
high mast poles on lighting quality and safety is important to understand in
order to create well-lit environments that promote the well-being of individuals.
Here, we share some of the useful insights on lighting and safety features of
high mast poles.
- Improved lighting and
safety:
With their elevated height, they
minimise shadows and dark spots, ensuring even distribution of light. This
improves visibility for motorists, pedestrians, and users of recreational
areas. Also, this feature enhances safety and reduces the risk of accidents.
High mast lighting also increases the perception of security, creating well-lit
spaces that deter criminal activities. They instil a sense of safety in the
surrounding areas.
- Wide area coverage:
One of the key advantages of high
mast poles is their ability to cover large areas effectively. The tall
structures, typically ranging up to 60 metres, maximises the illumination range of the lighting fixtures.
This makes high mast lighting suitable for illuminating expansive spaces such
as airports, seaports, industrial yards and parking lots. Fewer poles are
required compared to traditional lighting systems. Thus, high mast poles offer
cost-effective solutions for achieving consistent and reliable lighting across
vast areas.
- Structural stability:
Safety considerations play an
important role in the design and installation of high mast poles. These
structures are engineered to withstand harsh weather conditions, including high
winds, heavy rain, and snow. The foundations of high mast poles are designed to
provide stability and prevent excessive swaying or tipping. Also, safety
measures such as anti-climbing devices and lightning protection systems are
incorporated to minimise accidents and potential damage.
- Regular maintenance:
By ensuring regular maintenance,
the high mast poles can continue to operate at their best, providing reliable
and effective lighting. Proper maintenance also plays a crucial role in
upholding safety. It minimises downtime, reducing the chances of lighting
failures or outages that could potentially lead to hazardous conditions.
Regular inspections can help identify any issues or malfunctions, allowing for
prompt repairs and preventing potential safety risks associated with poorly
maintained lighting systems.
When planning high mast lighting
systems, it's important to focus on achieving proper light distribution and
uniformity. Designers can do this by carefully placing the lighting fixtures
and adjusting the beam angles. This helps to reduce glare and shadows while
ensuring that the illuminated areas are well-covered.
Looking for a reliable high mast supplier?
Explore Utkarsh High Mast Lighting Poles. Our high mast
lighting poles have successfully passed various tests conducted by renowned
testing agencies. These include a Wind Tunnel Test conducted by IIT Kanpur,
which evaluated their performance under different wind conditions. A Structural
Stability Test conducted by CSIR Chennai ensured that the poles exhibited the
necessary strength and durability. The polygonal poles underwent Type Testing
by NSIC to confirm their adherence to specified standards, while the winch
component underwent Type Testing by IIT Kharagpur to verify its functionality.
These tests validate the quality and reliability of the Utkarsh high mast
lighting poles, ensuring their suitability for use in a range of applications.
We have the highest production
capacity for High Mast and Polygonal poles in the country. Our advanced
production facilities, located in West Bengal, include 2 state-of-the-art units
equipped with 4 galvanising units. With our robust infrastructure, we have the
capability to manufacture up to 1,000 high mast poles and 25,000 polygonal
poles per month. This substantial production capacity allows us to meet the
demands of various projects and deliver efficient solutions to our customers.
We have an in-house facility dedicated to design, research, and
development, as well as testing for raw materials, in-process items, and
finished goods. This comprehensive facility allows us to thoroughly assess and
verify the quality and performance of our products. We conduct periodic type
testing of both the structure and components to ensure they meet the latest
specifications outlined by the relevant standards, such as the IS (Indian
Standards) specifications.
Cable management and wire protection for high mast lighting systems
High mast lighting systems are essential for illuminating large outdoor spaces such as highways, airports, stadiums, and industrial areas. These systems consist of tall poles with multiple light fixtures mounted at significant heights, requiring efficient cable management and wire protection to ensure safe and reliable operation. Here, we share some of the insights into efficient cable management during and after high mast pole installation.
1. Cable routing and organisation.
- Cable trays: Install cable trays along the length of the mast to support and route cables. Cable trays ensure proper separation and organisation of cables, making it easier to identify and address any issues that may arise.
- Cable ties and clips: Secure cables to the mast structure using cable ties or clips at regular intervals to prevent them from hanging loosely and potentially getting entangled with moving parts or machinery.
- Segregation of power and control cables: Separate power cables from control or communication cables to minimise interference and ensure proper functioning of the lighting system.
2. Cable protection and insulation
- Conduit systems: Use conduit systems to enclose and protect cables from physical damage, UV exposure, and moisture.
- Cable glands and fittings: Install cable glands and fittings at entry and exit points of the mast to provide a secure and weatherproof seal. These components help prevent moisture ingress and protect the cables from external elements.
- Heat shrink tubing: Apply heat shrink tubing to individual cables or cable bundles to provide insulation and protection against abrasion, chemicals, and environmental factors. Heat shrink tubing shrinks when heated, creating a tight seal around the cable, ensuring long-term durability and reliability.
3. Bonding and grounding
- Grounding: It is important to ensure effective grounding of the high mast lighting system. This involves securely installing grounding rods or plates at the base of the mast and connecting them to the system's grounding conductor. Grounding helps to dissipate electrical charges and provides a safe path for current flow, reducing the risk of electrical hazards.
- Bonding: All metallic components of the system, including poles, fixtures, and cable trays, should be bonded to prevent differences in potential and mitigate the risk of electrical shock. Bonding conductors establish a continuous electrical connection between the various components, ensuring that they are at the same electrical potential.
4. Surge protection
Looking for a reputed high mast manufacturer in India?
Explore High Mast Lighting Systems from Utkarsh India. Our in-house design facilities include structural and foundation design capabilities, validated by IIT-Kharagpur using PLS and specialised software. Our high mast lighting systems are available in both three-point and two-point suspension configurations. To ensure durability, our systems feature rust-free electroplated rope drums, sprockets, and torque limiters. The rope drum is designed with left and right-hand grooves for better alignment of the ring, ensuring optimal performance. Lantern Rings are available in both detachable arm and fixed arm options.
To enhance corrosion resistance, we use a seven-tank galvanising process for better adhesion and uniformity. Our plants are equipped with comprehensive testing facilities, including a spectrometer for chemical analysis. All trailing cables comply with IS 9968 (P-1) standards for safety and durability. Stainless steel hardware is used to ensure a longer lifespan. The head frame is equipped with a stainless steel axle and an anti-rotation clamp to protect the axle from damage.
We also provide a stainless steel guide roller for smooth cable and rope movement. The lifting mechanism features a heavy-duty drive chain, and safety locking ropes are included for high mast safety. The motor is equipped with dual safety protection, both mechanical and electrical. Optional anti-theft nuts for foundation bolts, along with a specially developed wrench, are available. Prior to dispatch, all winches and motors undergo proper load testing. Structural designs are checked for all orders before production, ensuring quality and reliability. Wind tunnel testing is conducted at IIT-Kanpur to validate our designs for optimal performance in windy conditions.
Customisation options for industrial PEB buildings
Industrial Pre-Engineered Buildings (PEBs) have gained immense popularity in the construction industry due to their versatility, cost-effectiveness and efficient construction process. PEBs are steel structures that are manufactured off-site and assembled on-site, offering a wide range of customisation options to meet the specific needs of industrial applications. Here, we share some of the insights into the customisation possibilities for an industrial PEB building.
1. Size and shape
One of the primary advantages of PEBs is their remarkable flexibility when it comes to size and shape. These buildings are highly adaptable and can be designed to meet the specific needs of various industrial requirements, ranging from small warehouses to large manufacturing facilities. The versatility of PEB buildings lies in their ability to be customised to accommodate different dimensions, configurations, layouts, spans, and heights.
This flexibility allows businesses to optimise the use of space and create efficient solutions that suit their unique industry and application. Whether it's adjusting the layout to maximise productivity, accommodating specialised equipment, or expanding the building in the future, PEB structures provide the necessary flexibility to meet evolving needs. This adaptability makes PEB buildings an ideal choice for industries looking for versatile and efficient construction solutions.
2. Roofing and wall systems
The interior layout of an industrial PEB building can be customised to suit specific operational requirements. The freedom to create the frame without internal columns allows for easy division of the space into different functional areas, such as production zones, storage areas, office spaces, or employee facilities. Partition walls can be added or removed as needed, providing the flexibility to adapt the layout over time to accommodate evolving needs.
3. Heavy equipment and crane support
Industrial operations often require the use of cranes and heavy machinery. PEB buildings can be designed to accommodate various types of cranes, including overhead travelling cranes, gantry cranes, or jib cranes. The structural design can be customised to support the required load capacities and clearances, ensuring safe and efficient material handling within the facility. Also, specialised foundations and anchorages can be integrated into the building structure to provide stability and support for heavy equipment.
4. Windows and doors
PEB buildings can be fitted with a wide range of door and window options to meet the specific functional and aesthetic requirements of the facility. Industrial-sized overhead doors, sliding doors, or roll-up doors can be installed to facilitate the movement of goods and vehicles. Similarly, windows can be strategically placed to optimise natural light, provide ventilation and create a pleasant working environment. These customisation options contribute to energy efficiency, employee comfort and overall operational efficiency.
5. Aesthetics and exterior finishes
PEB buildings offer a range of exterior finishes and architectural details to enhance the visual appeal of industrial structures. The exteriors can be customised with a variety of colours, textures and finishes to match corporate branding or blend with the surrounding environment. This customisation allows industrial facilities to maintain a professional appearance while integrating seamlessly into the overall architectural landscape.
6. Energy efficiency
Industrial PEB buildings can be designed with superior insulation systems to optimise energy efficiency and maintain a comfortable interior environment. Insulated panels, cool roof coatings, and thermal breaks in the building envelope help reduce heat transfer and minimise energy consumption. This not only contributes to cost savings but also enhances sustainability by reducing the carbon footprint of the facility.
Looking for reliable PEB building contractors or manufacturers?
Explore Utkarsh PEB solutions. We have more than 40 years of experience with steel fabrication, rolling and forming. We offer extensive design flexibility for steel structures - you can tailor PEB structures as per your needs. Our in-house fabrication, followed by regular quality checks ensure that customers get the best products available. With a 24/7 dispatch team, we can minimise turnaround times for orders and deliver quickly.
We offer different PEB solutions such as:
- Primary Members/Main Frames: These are the main load-bearing members of a building frame, typically made of steel or other strong materials. They form the primary structure of the building.
- Secondary Members/Cold Formed Members: These are additional structural members that provide support and stability to the main frames.
- Roof & Cladding Sheet: We specialise in the production of high-quality roof and cladding structures, offering a range of options such as concealed fastener single-skin cladding and concealed fastener sandwich panel cladding. These structures are meticulously manufactured using a multilayered hot-dip galvanised coating system, guaranteeing exceptional durability. With a standard thickness of either 0.5 mm or 0.6 mm, these structures possess a minimum yield strength of 345 MPa, ensuring robustness and structural integrity. Additionally, the pretreated base material undergoes a corrosion-resistant primer and top coat application, further enhancing the longevity and resistance to environmental elements.
- Accessories: These are additional components or features that complement the metal building system.
Water conservation and efficiency in overhead tank systems
In response to the critical need for water conservation, India hasproactively launched multiple substantial initiatives to manage its waterresources effectively. The government notably initiated the Jal ShaktiAbhiyan in 2019. This nationwide campaign aims to enhance rainwater harvestingand strengthen water conservation measures, especially in the country'swater-stressed districts. It also aims at rejuvenating water bodies andencouraging afforestation. Also, there are ongoing watershed managementprograms. These programs strive to preserve water in rural areas, curtail soilerosion, and boost groundwater levels.
Efforts are also being made to restore traditional water bodies andstructures such as stepwells, ponds, and check dams. The restoration of thesestructures can significantly enhance local water availability. India has alsotaken steps to inform its citizens about the importance of water conservationthrough public awareness campaigns.
One area where significant improvements can be made is in themanagement of overhead tank systems. These systems, commonly used for waterstorage and distribution in residential, commercial, and industrial buildings,play a vital role in water conservation and efficiency. Here, we share some ofthe insights related to water efficiency and conservation in overhead water tank systems:
1. Rainwater harvesting
Rainwater harvesting stands as an effective method of conserving waterand reducing dependence on freshwater sources. Buildings fitted with systemsthat capture and direct rainwater into overhead tanks can utilise this easilyaccessible and cost-free resource for non-potable applications. Implementingrainwater harvesting doesn't just ease the strain on urban water supplies; italso contributes to the mitigation of stormwater runoff and erosion.
2. Dual plumbing system
A dual plumbing system segregates the water distribution into twoseparate lines: one for drinking water and another for non-drinking water. Thenon-potable water line, which could incorporate rainwater and repurposedgraywater, can be stored in an overhead tank for a variety of non-drinkingapplications. The implementation of a dual plumbing system allows buildings tomarkedly diminish their dependency on drinkable water resources.
3. Efficient distribution systems
The distribution network of an overhead tank is key in implementingeffective water conservation and efficiency strategies. It directs water flowand minimises wastage, making the network's efficiency vital. Adequate pipesizing and pressure regulation within the system can prevent supply issues andpotential leaks. Incorporating a strong leak detection system and conductingregular inspections and maintenance also ensure optimal performance,contributing to the prompt identification and resolution of potential problems.
4. Automation and level monitoring systems
In numerous overhead tank systems, excessive water usage or overflowoften leads to waste. The integration of level monitoring and automationtechnologies can optimise water use and curtailing wastage. Sensors designed tomonitor water levels can be fitted in the tank to keep precise track of thewater level and activate automatic shut-off procedures once the tank is filledto the desired capacity. This method not only stops overfilling but also removesthe necessity for manual intervention.
5. Upgrading and retrofitting
In existing buildings with outdated overhead tank systems,retrofitting and upgrading can be carried out to enhance water conservation andefficiency. Retrofitting typically involves the modification of existingequipment to incorporate new technologies or features. For instance, an oldoverhead tank system could be retrofitted with modern sensors and automationtechnologies that monitor water levels and prevent overflow. Other additionsmight include automatic shut-off valves or advanced filtration systems forrecycling water. Upgrading could include a more extensive overhaul of theentire system. This might involve replacing old, leak-prone pipes with new,more durable materials or improving the insulation around the tank to preventheat-related evaporation.
6. Proper water treatment to limit water wastage
In areas where water quality is a concern, incorporating watertreatment and purification systems in the overhead tank setup is essential.These systems can remove impurities, bacteria, and contaminants from the water,making it safe for various uses. By ensuring that the stored water meets therequired quality standards, buildings can avoid unnecessary wastage resultingfrom the rejection of contaminated water.
In addition to overhead water tanks, water towers play an importantrole in water distribution and emergency storage. They can indirectlycontribute to water conservation through various mechanisms. A water tower is araised structure that houses a water tank at a height adequate enough to createpressure for a water distribution system. This pressurised system is used todistribute potable water. Additionally, the water tower also serves as anemergency storage unit for fire protection purposes.
Looking forquality overhead water tank structure?
Explore our OverheadWater Tank Structure. We manufacture Jal Minar - a series of water tankstructures constructed from galvanised steel, designed to elevate your watertanks with durable, rust-resistant support. These steel structures, craftedfrom premium-grade raw materials, are built to last, providing a cost-effectivesolution. With a production capacity exceeding 1000 water tank structuresmonthly, we ensure rapid delivery times.
Useful insights on corrosion resistance of steel tubes by one of the leading steel tube manufacturers in India
Corrosion refers to the process of atmospheric oxidation in metals,
wherein oxygen reacts with the metal to form a new layer. The most significant
type of corrosion is the rusting of iron and steel, which occurs when iron
combines with water and oxygen to produce rust. Rust appears as a reddish-brown
crust on the surface of iron. Given the extensive use of iron in various
applications, such as building construction and tools, protecting it against
rusting is crucial. Preventive measures include preventing air and water from
reaching the iron surface through techniques like painting, oiling, greasing,
or applying a protective coating of another metal. When it comes to steel,
certain alloys are known to be less susceptible to corrosion. Also, when steel
is galvanised, it becomes less susceptible to corrosion. As one of the leading
steel tube manufacturers, we share some of the useful insights on corrosion
resistance:
Factors affecting
corrosion resistance
-
Alloy
composition: The chemical composition of the steel, particularly the presence of
certain elements, greatly affects its corrosion resistance.
-
Environmental
conditions: The exposure environment significantly impacts the corrosion
behaviour of steel. Factors such as humidity, temperature, pH levels, and the
presence of corrosive agents such as chemicals, salts, or pollutants can
accelerate the corrosion process. Harsh environments, such as coastal areas
with high salt content or industrial settings with chemical exposure, require
specific corrosion-resistant measures.
-
Galvanisation: When steel
undergoes galvanisation, a protective layer of zinc is applied to its surface.
This zinc coating acts as a formidable barrier, safeguarding the underlying
steel from contact with oxygen, moisture, and other corrosive elements present
in the environment. By creating a physical barrier, the coating prevents the
corrosive substances from directly interacting with the steel, thereby
minimising the risk of rust and deterioration.
Steel is widely utilised in various applications, and tubes are among
the key uses of this versatile material. Here we will discuss the benefits of
corrosion resistance of steel tubes:
-
Durability and
longevity: Steel tubes exhibit remarkable durability, withstanding harsh
environmental conditions, moisture, chemicals, and corrosive agents without
significant degradation. This exceptional resilience translates into reduced
maintenance requirements, lower replacement costs, and minimise downtime,
making them a cost-effective long-term investment. Moreover, steel tubes retain
their strength and structural integrity over time, ensuring the reliability and
safety of diverse applications, including buildings, bridges, infrastructure,
and offshore installations.
-
Versatility: Steel tubes can
be used in corrosive industrial settings, coastal regions with saltwater
exposure, underground installations, and chemical processing plants. Their
ability to withstand corrosion extends their usability across different
sectors, including construction, oil and gas, automotive, marine, and aerospace
industries.
-
Environmental
considerations: Due to their ability to resist corrosion, steel tubes align with
sustainable and eco-friendly practices. By reducing the need for frequent
replacements and repairs, they minimise the consumption of resources, energy,
and materials associated with manufacturing new tubes. This contributes to a
more sustainable and efficient use of materials, reducing the environmental
impact.
-
Consistent
performance: Steel tubes maintain their performance characteristics over time.
They exhibit predictable behaviour, ensuring consistent flow rates, structural
stability, and functional performance in applications such as fluid
transportation, HVAC systems, and industrial processes. This reliability is
crucial in critical applications where any failure can have severe
consequences.
-
Design
flexibility: Steel tubes provide design flexibility to engineers and designers.
They can be used in complex and innovative designs, enabling the creation of
efficient and aesthetically pleasing structures. This design flexibility allows
for optimised use of space, weight reduction, and improved functionality in
various industries.
Looking for
reputed steel tube and pipe manufacturers in India?
Explore Utkarsh
Steel Tubes and Pipes. We specialise in the production and supply of a
wide range of steel pipes, including MS pipes, ERW black pipes, and GI pipes.
With a production capacity of 1,40,000 MT per annum, we are one of India's
largest processors of steel and the highest producers of galvanised products in
the country. Our manufacturing capabilities also extend to large diameter
pipes, with an approximate monthly capacity of 4000 MT.
We have advanced facilities. This includes 2 slitting lines capable of
handling lengths up to 12.5 metres, and 5 galvanising facilities that can
galvanise steel pipes up to the same length with thicknesses up to 10 mm. Our
tube mill machines operate at variable speeds between 100-120 per minute,
enabling efficient production.
Quality control is a top priority for us. We have a separate
spectrometer lab to check the chemical composition of steel grades before
commencing the production process for any kind of steel pipes or tubes. We also
have an in-house testing facility to ensure that our products meet the required
standards and specifications.
We source certain raw materials from reputed organisations, such as
SAIL and TATA. Due to our in-house logistics department, all our orders are
shipped quickly, thereby reaching customers without delays. Also, you can look
forward to pleasant and efficient after sales support.
Whether you are looking for MS tube manufacturers in India or ERW
black and GI pipes manufacturers, get in touch with us.
Useful insights on Utkarsh Water Tank
Water tanks are found commonly across homes and industries. They are used to store portable water for usage later. They are also essential in the field of agriculture when it comes to watering the crops. With such important uses, these tanks need to be sturdy and incredibly dependable. As one of the leading water tank manufacturers in India, this is exactly what we strive to provide in our tanks. Here is a look at some of the useful insights into our tanks.
Features and benefits of Utkarsh Water Tanks
1. Food grade material
All of our tanks are made from food grade materials. These materials ensure that no harmful chemicals or other toxic substances leach into the tank’s water. This protection means you can easily drink from the tank without fear of contaminants. The use of food grade materials ensure the overall safety for people who rely on the tank water for cooking and general consumption.
2. Strength and durability
As we said before, our tanks are made in a way that they hold their shape and integrity for a significant period of time. The enhanced durability of the tanks minimise the risk of leaks, cracks, or failures. It also means the tanks are capable of withstanding sudden impacts or the effect of general wear and tear. The sturdiness of these tanks ensure minimal maintenance or repairs. Also, users will have peace of mind knowing their water storage will not be compromised suddenly.
3. Anti-fungus, anti micro-bacterial and anti-algae properties
Anti-fungus, anti-microbial and anti-algae properties in our water tanks ensure that harmful organisms cannot grow on the inside, keeping the water uncontaminated. Because of such features, regardless of the situation, the water inside these tanks will always remain safe for consumption.
4. UV protection
Users can easily keep our water tanks out in the open without fear of degradation. With enhanced UV protection, these tanks can effectively stop decay caused by exposure to the sun’s ultraviolet rays. Tanks without this added protection are often subject to degradation, which can lead to cracks and leaks. So, the UV protection makes our tanks longer lasting, while also ensuring minimal maintenance and repairs.
5. Corrosion resistance
Corrosion can compromise structural integrity, leading to leaks and contamination. Plastic's inherent corrosion resistance ensures the tank remains impervious to rust, decay, and degradation, preserving water quality and preventing potential health risks. This property is especially crucial in harsh environments or when storing chemically treated water. A corrosion-resistant water tank guarantees reliable, long-lasting water storage and underscores the importance of maintaining water purity for various domestic, industrial, and agricultural applications.
6. Threaded lid to prevent contamination
Each of our tanks come with a threaded lid. This keeps the tank secure and airtight, preventing contaminants from penetrating into the space. Insects, small animals and dust particles remain outside, while the water inside maintains its purity, enabling consumption. The threaded lid also simplifies maintenance and cleaning procedures.
Looking for high-quality water tanks?
Explore Utkarsh Water Tanks. Our product range includes various options to suit your needs. The "Ujjal" variant is a 3-layer tank with antimicrobial protection, available in capacities of 500, 750, and 1000 litres, and comes in colours such as Aqua Green, True Blue, and Brilliant White. We also offer the "U-Safe" and "U-Safe Plus" variants, which are 4-layer tanks with and without insulated foam, respectively, also featuring antimicrobial protection.
In terms of dimensions, our 500-litre tank has an outside diameter of 893 mm, an overall height of 990 mm, and a manhole diameter of 405 mm. The 750-litre variant measures 1004 mm in outside diameter, 1070 mm in overall height, and has a 400 mm manhole. Our 1000-litre tank has an outside diameter of 1132 mm, an overall height of 1215 mm, and a manhole diameter of 410 mm. We've thought of every detail to ensure that our tanks meet your water storage needs effectively and efficiently.
FAQs on HDPE pipe for agriculture
High density polyethylene (HDPE) pipes are extremely robust and durable, making them perfect for a host of agriculture related activities. From irrigation to water outlet, these pipes perfectly fit into the roles as necessary. This versatility ensures the popularity of HDPE pipes for agriculture. Here, we share some of the most common questions that people have regarding HDPE pipes.
1. What are the benefits of using HDPE pipes in agriculture?
Durability: HDPE pipes are highly resistant to chemical corrosion, abrasion and weathering. Because of such a durable nature, such pipes tend to last longer, which reduces maintenance costs significantly.
2. What agricultural applications are HDPE pipes used for?
HDPE pipes find use in a wide range of agricultural applications, including:
Irrigation systems: HDPE pipes are widely used for irrigation due to their ability to withstand high pressure and distribute water efficiently.
Water supply: HDPE pipes provide potable water to the various farms. This ensures the proper functioning of agricultural efforts, thanks to the uninterrupted water supply.
Drainage: These pipes are also capable of carrying used water and other liquids as drainage pipes. Being resistant to corrosion, their usage in drainage purposes does not harm the structural integrity.
Chemical transport: HDPE pipes are resistant to a variety of chemicals, making them suitable for transporting fertilisers and pesticides.
3. How are HDPE pipes installed?
HDPE pipes are typically installed using methods such as:
Butt fusion: Butt fusion is a method where the ends of the pipes are melted using a specific machine and then fused with another pipe. Such installation results in seamless connections between two pipes.
Electrofusion: Electrofusion uses an electric current to fuse the ends of the two pipes.
Mechanical connections: HDPE pipes can be connected with each other without heat application. In such cases mechanical connectors are used to form a seamless joint..
4. What maintenance is required for HDPE pipes?
HDPE pipes require minimal maintenance, thanks to their corrosion free and chemically inert natures. To ensure that the pipes are functioning perfectly, users can simply do a visual inspection. They must also avoid fitting the pipes in direct sunlight to prevent damage over time.
5. Are HDPE pipes environment friendly?
HDPE pipes are considered eco-friendly and sustainable products. This is because these pipes have very limited environmental impact. Instead, they can reduce the carbon footprint. Because they are lightweight, transportation of HDPE pipes requires minimal fuel, thereby helping reduce greenhouse gas emissions.
Looking for reputed and reliable HDPE pipe manufacturers?
Explore our HDPE pipes. We offer HDPE pipes that stand out for their exceptional Slow Crack Growth Resistance (SCGR) properties, promising a life span of 50-100 years. Our pipes are designed to resist both corrosion and abrasion, maintaining a 'C' value over 150 throughout their service life. Being chemically inert, they are versatile enough to carry both acidic and alkaline fluids. One of the standout features is their ability to reduce surge pressures by 50-80%. Our pipes are also resistant to incrustation and scale formation, which translates to lower pumping costs for you.
What's more, the lightweight nature of our HDPE pipes makes them easy to handle and transport, eliminating the need for heavy equipment during installation. We offer longer delivery lengths, which means fewer fittings are required. Their flexibility allows for installation over bends without the need for additional joints, making them not just a cost-effective but also a convenient solution for a range of applications.
Differences between head-on collisions and rear-end collisions: useful insights by one of the crash barrier manufacturers in India
On-road collisions can be devastating for all people involved. Depending on the speed and angle of impact, some collisions are more dangerous than others. The most common types are rear-end collisions and head-on collisions. As one of the leading crash barrier manufacturers in India, we share the distinctions between these two types of collisions when it comes to causes and prevention methods:
Head-on collisions
Head-on collisions are those instances where two vehicles crash with each other face to face. The force of the impact is directly absorbed by both vehicles and their occupants, often leading to severe injuries or death. Also, in these crashes, the drivers face immense risk of injury or even death.
Causes:
- Wrong-way driving: This is a common cause of such collisions when a vehicle enters a one-way road facing the opposite direction of traffic flow.
- Overtaking: Trying to overtake a vehicle in front of them could take drivers in the wrong lane. Since in these lanes the traffic flow is in the opposite direction, it could lead to head-on collisions.
- Distracted or impaired driving: Distraction or impairment can cause a driver to drift into the opposing lane, leading to a head-on collision.
Preventive strategies:
- Roadway design: The presence of crash barriers between two lanes can prevent accidental or intentional driving in the wrong lane. Similarly, marking the lanes clearly is another way to avoid such mishaps.
- Public awareness campaigns: There should be regular community outreach programmes to educate drivers on the dangers of driving in a tired, distracted or impaired state.
Rear-end collisions:
Rear-end collisions, as the name suggests, occur when one vehicle crashes into the rear-end of another vehicle. Generally, these collisions occur at lower speeds and may inflict lesser degree of injuries to the occupants. Although generally less severe than head-on collisions, the severity can still vary widely depending on factors such as speed, size of the vehicles involved, and whether the occupants are wearing seatbelts.
Causes:
- Tailgating: This is the practice of following a vehicle too closely. If there is minimal gap between two vehicles, it reduces the reaction time for the vehicle following in case the leading car applies a sudden brake.
- Sudden stops: When a vehicle stops abruptly, even at traffic lights, they can cause a domino effect in the vehicles behind them. This can cause multiple rear-end collisions.
- Poor weather conditions: During intense rain, storm or other weather activities, drivers may suffer from reduced visibility. To make matters worse, wet or slippery roads can lead to the vehicle brakes taking longer to engage. Such issues can cause rear-end collisions too.
Preventive strategies:
- Maintain safe following distances: Drivers should keep a safe distance from the vehicle in their front. This enables them to take evasive action should the leading vehicle stop all of a sudden.
- Defensive driving: Attentive drivers are able to anticipate when a vehicle in front of them is about to stop or apply the brakes. This anticipation will enable them to avoid crashing into the other vehicle during abrupt stops.
- Brake early: Drivers should signal in advance when they are about to stop their vehicles. This ensures that all following vehicles have plenty of time to manoeuvre their cars.
- Adaptive cruise control: Vehicles equipped with adaptive cruise control can automatically adjust speed to maintain a safe following distance.
Looking for high-quality metal beam crash barriers for your next project?
Explore our metal beam crash barriers. We manufacture a diverse range of barriers that meet Indian, American, European, and other international standards. We source our raw materials from trusted brands such as SAIL, TATA, and Hindustan Zinc to ensure the highest quality. Our rigorous quality control system is designed to guarantee that we deliver only the best products to our customers.
We offer a comprehensive range of W Beam Crash Barriers, Thrie Beam Crash Barriers, along with associated components and anchorage systems. Our products are manufactured and rigorously tested to conform to international standards. We provide fast delivery services all over India. Our barriers are hot-dip galvanised for extended durability, using special high-grade zinc (99.99%).
We are the preferred supplier for leading Infrastructure and EPC contractors and have a global client base that includes countries such as Qatar, Greece, Poland, Germany, and Australia. We strictly adhere to the guidelines set by the Ministry of Road Transport & Highways India (MORTH). We are also the only Indian company with real-time crash-tested barriers that passed the crash test on the first attempt.
Useful insights on street light poles in rural areas
The presence of street light poles in rural regions indicate how far the area has progressed. With electricity reaching every home and the streets illuminated brightly, residents can enjoy safe and prosperous lives. But, why are street light poles so important for rural areas? As one of the leading street light pole manufacturers, we share some of the useful insights related to street light poles in rural areas.
Enhancing safety and security
Street light poles are extremely important instruments in keeping rural areas safe and secure. Without proper lighting, roads can become extremely dangerous, especially after dark. In such scenarios, accidents and other traffic mishaps would be too common, endangering the lives of many. Similarly, a darkened environment fosters criminal activities, including robbery and violent crimes. Installing street light poles would ensure the safety for vehicles and people on rural roads, preventing accidents. Also, criminals can be deterred when the roads offer clear visibility.
Extending economic opportunities
Shops and local businesses in rural regions often have to close their doors as soon as the sun sets due to lack of artificial lighting. Street light poles can remedy this situation, enabling local business owners to keep their enterprises operational late into the night. This would not only boost profit for the shops and economy for the area but it would also encourage prospective entrepreneurs to set up their businesses.
Fostering social connectivity
Street light poles play a significant role in promoting social interaction between people residing in a rural area. Well-lit public spaces would mean an increase in social gatherings, community events and recreational activities. These are perfect occasions for residents to come together and form long-lasting bonds with each other. Street lighting can also pave the way for educational and cultural events, both of which can greatly enrich the lives of residents.
Improving access to essential services
Access to essential services is a fundamental right, regardless of geographical location. Street light poles play a pivotal role in ensuring that rural communities have improved access to healthcare, education, and emergency services. Illuminated pathways make it easier for ambulances and emergency responders to navigate rural areas during critical moments. Additionally, well-lit roads facilitate the transportation of goods and services, ensuring that essential supplies reach rural markets and healthcare centres without interruption.
Supporting sustainability
Street light poles can allow rural regions to adopt sustainable methods of lighting the streets. These poles can be customised to use LED lights, which reduces electricity consumption. In other cases, solar panels can be installed on the poles too. This would effectively eliminate the need for electricity to power the lights.
Promoting tourism and cultural heritage
Rural areas are a treasure trove of cultural heritage and brilliant scenic views. The only thing that deters tourists is the lack of proper lighting in the streets. With street light poles installed, more tourists would be encouraged to come and explore these regions. Increased tourists result in a boost to the local economy. It would also result in the popularisation of traditions, crafts and landscapes. Street light poles can be strategically placed to highlight points of interest, historical sites and scenic spots.
Looking for street light and smart pole manufacturers in India?
Explore our street light pole offerings. As a reputed manufacturer of Steel Tubular Poles, we strictly adhere to IS-2713/80 standards, spanning Parts 1 to 3. We take great pride in our timely delivery services and boast a manufacturing capacity of up to 2,50,000 poles per year. Our poles are not just robust but also versatile, designed with modular tubes for easy transport, even in challenging terrains. They are simple to install, require minimal maintenance, and are highly resistant to corrosion and harsh weather conditions. The quality of our materials is second to none, utilising best-in-class steel from industry leaders such as SAIL and TATA. Also, we hot-dip galvanise our poles in zinc sourced from Hindustan Zinc, ensuring their durability and longevity. Our logistics management is top-notch, guaranteeing that our products reach you in perfect condition and on schedule. We are committed to providing exceptional after-sales support and offer complete turnkey solutions across pan India through our specialised project team.
What are telecom towers and their significance in modern communication?
Telecom towers have become indispensable modern infrastructures,
ensuring proper connectivity and communication. They are present across urban
and rural centres, enabling people to wirelessly communicate with each other
over vast distances. Here, we share some of the useful insights into the
significance of telecom towers in
modern society.
What are telecom
towers?
Telecom towers or mobile towers are tall structures that are fitted
with large antennas and other electrical equipment to facilitate wireless
communication. They are capable of transmitting and receiving a wide range of signals necessary for the smooth operation of several communication networks.
For instance, cellular networks, radio, television and broadband internet all
rely on telecom towers.
Significance in
modern communication
-
Network coverage
and connectivity
Telecom towers are essential parts of the connectivity and network
coverage in urban and rural regions. Telecom companies use strategic
positioning of these towers to ensure maximum coverage of geographic areas. The
areas under this vast coverage would then be able to take advantage of wireless
communication services, such as voice calls and internet connectivity. Such
towers are essential to bridge the gap between urban and rural regions by
bringing different modes of communication inside of the homes of all,
regardless of their location.
-
Data transfer and
internet access
Data transfer has become the need of the hour and a robust internet
network is essential to achieve large scale transfers. Sending emails,
conducting online transactions and learning by watching online videos are
important factors that can help the development of a nation. It is also an
extremely important need for small businesses to scale up and become bigger
brands. With the power of internet connectivity, these businesses can prosper
and offer their services or products online to a bigger pool of consumers.
-
Mobile
communication
Telecom towers are responsible for making mobile communication
possible. These towers allow smartphones and other mobile phones to receive and
send the signals, facilitating hassle-free and real-time communication. Because
of the presence of these towers, people can place calls, send text messages and
receive calls from others. Without a network of telecom towers, this mode of
communication would not have been possible.
-
Emergency
services and public safety
Without telecom towers in place, it would have been incredibly tricky
to communicate during emergencies or disasters. At such a time, it is crucial
to keep people informed about the ongoing updates, which can directly affect
their safety and security. Telecom towers are equipped with the ability to
handle significant call volumes, making such emergency communication possible.
This allows governments or disaster relief agencies to send a widespread
communication informing residents regarding the steps to take.
-
Economic growth
and development
Access to reliable communication networks has a direct impact on
economic growth and development. Besides their immense role in enabling
businesses to grow, these towers also offer additional employment to
technicians. These technicians are often tasked with the installation,
maintenance and operation of telecom towers. The technicians can then
contribute to the local economy and help with development.
Looking for reliable and reputed telecommunication tower suppliers for
your project?
Explore Utkarsh Telecom Towers. Our highly experienced and well-trained personnel possess in-depth technical expertise, ensuring the highest standards in the industry. Our fabrication facilities are equipped with cutting-edge CNC lines and semi-automatic machines, guaranteeing exceptional accuracy. With ample space for proto assembly and four plants featuring 12.5-meter long hot dip galvanising facilities, we utilise special high-grade zinc with a purity of 99.995% to meet your needs. Our in-house manufacturing can accommodate pipes up to 400NB, and we have signed Memorandums of Understanding with industry leaders like SAIL and HZL. Additionally, we offer advanced testing facilities furnished with the latest equipment and employ approved welders along with the necessary specialised equipment.
Where are CPVC pipes most commonly used in homes?
Chlorinated Polyvinyl Chloride (CPVC) pipes are a staple in modern
plumbing of residential properties. They are incredibly durable and versatile,
leading to their increased popularity. CPVC pipes are specifically designed for
hot and cold water distribution, making them essential in various areas of a
home. As one of the leading CPVC pipe fittings manufacturers in India, we'd like to
share some of the areas within a home where CPVC pipes are commonly used.
Potable water
supply
Perhaps the most common application of CPVC pipes in a home is the
supply of potable water. They can carry water at both hot and cold
temperatures. So, these piping systems are ideal for transferring water from
storage tanks to faucets, showers, and other fixtures throughout the house.
Also, these pipes are resistant to corrosion, making them reliable ways of
supplying water for consumption.
Hot water lines
CPVC pipes can withstand high temperatures, which means they are
excellent for carrying hot water. They can maintain their structural integrity
and are resistant to melting or other forms of damage. Hot water lines
connected to water heaters and other sources benefit from CPVC's heat-resistant
properties. Using such piping minimises the risk of leaks or other forms of
contamination that could adversely affect users.
Cold water
distribution
In addition to hot water lines, CPVC pipes are capable of transferring
extremely cold water to the different plumbing fixtures throughout a home. For
instance, even in freezing temperatures, these pipes can help prevent the water
from turning into ice. This property ensures a steady flow of water inside the
house irrespective of the weather conditions outside.
Plumbing upgrades
and repairs
CPVC pipes are frequently used in home improvement projects,
particularly when upgrading or repairing plumbing systems. Their lightweight
nature and ease of installation make them an attractive choice for DIY
enthusiasts and professional plumbers alike. Whether it's replacing old,
corroded pipes or extending the plumbing system to accommodate new fixtures,
CPVC pipes simplify the process and reduce installation time.
Irrigation
systems
Beyond indoor plumbing, CPVC pipes find applications in outdoor spaces
as well. Many homeowners use CPVC pipes for irrigation systems to water
gardens, lawns, and landscaping features. The resistance of these pipes to
weather conditions, UV rays, and chemicals commonly found in irrigation systems
ensures their longevity and consistent performance over time.
Water filtration
systems
CPVC pipes are perfectly suited and compatible with water purification
systems. These pipes not only carry the filtered water to various outlets in
the home but also maintain the water quality while doing so. Since they resist
any form of chemical reactions, these pipes do not interfere with the water
filtration procedure. So, people consuming the filtered water are ensured clean
and uncontaminated water without any compromise.
Drainage and
ventilation
While CPVC pipes are primarily used for water supply, they can also be
used to safely remove wastewater from showers and sinks
Looking for
reliable and reputed CPVC pipe fittings manufacturers in India?
If you are searching online with phrases, such as “best CPVC pipe” or “quality CPVC
pipes,” explore our collection
of CPVC pipes and fittings. We pride ourselves on delivering
top-notch products crafted from premium international raw materials and
utilising cutting-edge manufacturing technologies. With a 50-year legacy and
ISI certification, we are one of the known names when it comes to CPVC pipes
and fittings.
To ensure unparalleled quality, our products go through a stringent
6-stage quality check process that aligns with the highest international
standards. Our testing facilities are equipped for a wide range of evaluations,
including Opacity, Visual Appearance, Reversion, Vicat Softening Temperature,
and Effect on Water tests.
Our pipes are available in copper tube sizes (CTS) ranging from 1/2
inches to 2 inches and come in two different Standard Dimensional Ratios, SDR11
and SDR13.5. The fittings feature anti-slip, high-grade rubber ring inserts for
easy installation and offer a host of advantages including chemical resistance,
impact resilience, and the ability to withstand temperatures up to 93 degrees
Celsius. Also, they are leakproof, weather-resistant, offer superior
insulation, and are non-inflammable, ensuring fire safety. Our pipes also
resist scaling, impacts, bacterial growth, and are hygienic.
Utkarsh India's Virtual Durga Puja Pandal Design Contest 2023
Utkarsh India, India’s leading manufacturer and supplier of high end engineering products has come again with another season of Virtual Puja Pandal design contest Season 2 to encourage creativity and innovation among the young talented architects, designers and artists.
The Design Canvas: Unleash Your Creativity
This year's contest invites participants to express their artistic vision in a variety of formats, including sketches in any media, 2D and 3D models, illustrations, and videos. The canvas is yours to paint, and the only limit is your imagination. The only condition? Your design must be original and captivating, capturing the essence of Durga Puja.
Important Dates to Remember
Mark your calendars! The submission deadline for your design is October 20, 2023. On October 31, 2023, we'll unveil the top three winners. The top three winners will receive cash prizes and the winners' trophies.
Our Esteemed Panel of Judges
Our judging panel consists of three luminaries who bring their unique perspectives to the contest:
1. Priyanka Sarkar (Actress)
2. Abin Chaudhuri (Architect)
3. Paresh Maity (Artist)
Utkarsh India is sponsoring the contest in order to promote the art and culture of Durga Puja. The company believes that the contest will help to inspire young people to learn more about the festival and to create beautiful and innovative pandal designs
.
Past Success and Recognitions (Season 1, 2022)
Last year, we received an overwhelming response with over 150 participants. The winners who left their mark were:
1. Ankur Kumar Das - Winner
2. Avratanu Sharma - 1st Runner Up
3. Shubhangi Naik - 2nd Runner Up
These talented individuals not only received recognition but also substantial cash prizes:
1st Prize: ₹50,000
2nd Prize: ₹25,000
3rd Prize: ₹10,000
Check out the Durga Puja pandal Design Contest registration form if you want to take part in the contest and show your creativity to all
.
Conclusion: A Celebration of Innovation and Tradition
Utkarsh India's Virtual Durga Puja Pandal Design Contest 2023 promises to blend tradition and innovation. It's an opportunity for talented architects, designers, and artists to showcase their skills.
So, let your creativity flow, and let your designs speak for themselves. The canvas is yours, and the world awaits your masterpiece. Submit your entries before the deadlines and be a part of this contest. May the most creative pandal design win, and may the spirit of Durga Puja continue to shine bright in Kolkata.
FAQs on comprehensive electrical substation maintenance program
An electrical grid cannot function properly without operational substations. Issues within the substations can lead to significant power loss and outages throughout the entire grid. This is why various electrical substation maintenance programs exist. Below, we answer some of the commonly asked questions regarding these programs.
1. Why is substation maintenance important?
- Reliability: Regular maintenance minimises the risk of unexpected failures in the substation, which can lead to power losses.
- Safety: Comprehensive maintenance ensures the safety of workers and others near the substation by addressing potential hazards promptly.
- Cost savings: Proactive maintenance is more cost-effective than emergency interventions. Addressing issues early prevents them from escalating..
2. What are the key components of substation maintenance?
- Visual inspections: This involves checking equipment and machinery for visible issues.
- Electrical testing: Procedures such as insulation resistance tests, circuit breaker tests, and transformer oil analysis help gauge the substation's health.
- Cleaning: Keeping insulators and other components clean prevents contamination and enhances overall performance.
- Lubrication: Applying lubricants to moving parts reduces wear caused by friction.
- Control system maintenance: This ensures the proper functioning of control systems, relays, and communication equipment.
3. How often should substation maintenance be conducted?
- Annual inspections: Visual inspections and basic tests conducted once every year.
- Biennial or triennial maintenance: In-depth analysis and tests are conducted once every two or three years.
- Emergency and corrective maintenance: Sudden malfunctions or issues can result in corrective maintenance.
4. What are the risks of neglecting substation maintenance?
- Equipment failure: Equipment failure is one of the most common results when maintenance is neglected. In such cases, the entire grid may face significant downtimes.
- Power outages: Power losses can occur as a result of equipment failure. This can inconvenience the general populace and even cause major economic losses for businesses.
- Safety hazards: Equipment related to substations can malfunction and pose a safety risk for people working in and around the substation. Accidents and injuries can also occur as a result.
5. How does substation maintenance contribute to grid resilience?
Looking for substation structures and integrated solutions?
We provide a complete array of Substation Structures and integrated solutions, covering design, manufacturing, and supply for both domestic and global markets. Our offerings encompass step-up and step-down transmission substations, distribution substations, as well as underground distribution substations.
With 4 decades of unparalleled manufacturing expertise and a dedicated team of 100 engineers spread across the nation, Utkarsh India Limited stands as a beacon of trust and reliability in the infrastructure industry. Over the years, our commitment to quality and innovation has solidified our reputation as industry leaders, making us the go-to choice for infrastructure solutions.
Pedestrian safety barriers vs. Physical barriers
When it comes to traffic control and types of safety barriers, both pedestrian barriers and physical barriers hold significant importance. Each has been crafted with precision to cater to specific needs. Yet, when the spotlight is on safeguarding and directing foot traffic, pedestrian barriers often take the lead. As one of the leading pedestrian barrier suppliers in India, we share some of the insights that differentiate pedestrian safety barriers from physical barriers.
1. Flexibility
One of the standout features of pedestrian barriers is their flexibility. Thanks to their modular construction, they can be easily adjusted to fit diverse requirements. Their design not only allows for simple repositioning but also ensures a quick setup and takedown. This adaptability makes them a preferred choice for a range of situations.
2. Crowd Management
High-traffic events or areas often pose challenges in crowd management. Here, pedestrian barriers come to the rescue. They are adept at guiding foot traffic, minimising chaos, and ensuring adherence to set paths. In contrast, physical barriers might not always offer the same level of precision in directing crowds.
3. Prioritising Safety
Safety remains important in traffic management. Pedestrian barriers, with their vibrant and reflective colours, ensure they're easily noticeable, even from a distance. Moreover, they present a reduced risk of injury if any mishaps occur, especially in bustling areas, making them a safer bet compared to some physical barriers.
4. Versatility in Design
What sets pedestrian barriers apart is their ability to accommodate foot traffic while effectively keeping vehicles at bay. This dual functionality is something that many physical barriers, like fences, might not provide.
5. Economical and Efficient
Pedestrian barriers are typically more budget-friendly to manufacture and install compared to some permanent physical barriers. Their movable nature means they can serve different events and venues, offering versatility. On the other hand, once physical barriers are erected, they usually remain stationary, making pedestrian barriers a more economical choice over time.
6. Efficiency with Minimal Intrusion
Pedestrian barriers are crafted to seamlessly integrate into spaces without being overly obtrusive. They offer an unobstructed view of the surroundings, giving a sense of openness. Their design is such that they can be swiftly adjusted to cater to evolving needs. This ensures that operations run smoothly, with little to no disruptions.
Looking for reliable pedestrian barrier suppliers in India?
Explore our pedestrian barriers. We manufacture an extensive selection of Visirail Pedestrian Barriers (PG 1 to 4), adhering to international standards. Crafted with a combination of hollow tubular and solid plate welding, our Pedestrian Barriers boast exceptional strength, enhancing street safety. Our barriers are hot-dip galvanised using special high-grade zinc (99.99%), ensuring they stand the test of time and resist wear and tear. This commitment to excellence has made us the preferred supplier for various Municipal Bodies and EPC contractors. When you choose Utkarsh, you're opting for reliability, quality, and unmatched service. Our pedestrian barriers are not only manufactured in line with the highest international standards but also undergo rigorous testing to ensure their durability and performance. We understand the importance of timely delivery, and with our expansive dealer network spread across the country, we guarantee swift deliveries to meet your needs.
Pedestrian safety during nighttime: Risks and precautions
When pedestrians walk at night, whether for leisure, exercise, or commuting, they must be extra cautious. The reduced light can obscure their visibility to drivers, making streets and sidewalks potentially dangerous. Here, we will explore some of the challenges pedestrians might face during nighttime walks and offer tips for safe navigation.
Risks at night for pedestrians:
- Visibility Issues: The darkness can make it difficult for drivers to spot pedestrians, especially if they wear dark or non-reflective clothing. Even in well-lit areas, shadows can obscure them. The risk increases in areas with dim or non-existent street lighting.
- Potential for Impaired Drivers: During night, there may be drivers who may be under the influence of alcohol or drugs. Such drivers might have slower reaction times and impaired judgement. Also, fatigue can affect many drivers at night, further reducing their responsiveness.
- Increased Speeding Risks: With fewer vehicles on the road, some drivers might be tempted to speed. Faster vehicles mean drivers have less time to react if a pedestrian steps onto the road, increasing the severity of potential accidents.
Safety tips for pedestrians during night:
- Wear Visible Clothing: While light-coloured clothing is a good start, adding reflective gear can significantly increase visibility. Reflective vests, bands, or patches can catch a driver's attention, ensuring they notice the pedestrian.
- Use a Flashlight: Carrying a flashlight can help pedestrians see their path and alert approaching drivers to their presence.
- Use Crosswalks: Crosswalks, typically better lit than other parts of the road, are designed as safe spots for pedestrians to cross. Drivers also expect to see pedestrians at these points.
- Adhere to Traffic Rules: Pedestrians should always wait for the walk signal at intersections.
- Use Sidewalks: Sidewalks provide a safe space for pedestrians. In their absence, individuals should walk facing oncoming traffic, allowing them to see approaching vehicles and react if necessary.
- Maintain Alertness: While many enjoy listening to music or podcasts, it's important to keep the volume low or use only one earbud to remain aware of surroundings. Also, distractions like texting should be avoided.
- Exercise Caution at Intersections: Intersections are common points of interaction between vehicles and pedestrians. Even with the right of way, pedestrians should ensure all vehicles have stopped or are at a safe distance before crossing.
Pedestrian safety barriers are a great way to protect pedestrians in high traffic areas from vehicles that may get too close to a walking path. These barriers serve as a physical barrier between the vehicles and the walking paths. They prevent vehicles from getting too close to walking paths. Not only do they provide a physical barrier for pedestrians, but they can also be used as a visual warning sign for drivers to be more careful and aware of what’s happening around them.
Looking for pedestrian safety barriers manufacturers in India to promote road safety?
We manufacture pedestrian guardrails with enhanced visibility for our global clientele. Crafted from robust steel, these guardrails are galvanised according to established standards, ensuring their durability. Our offerings encompass comprehensive hardware solutions for safety railings and pedestrian protection. There are four different types of pedestrian barriers available depending on specification : PG1 & 1B, PG2 & 2B, PG3 & 3B, PG4 & 4B.
Useful insights on design considerations of water tank structure
Water serves as the lifeblood of existence, and modern engineering structures ensure its consistent availability. Overhead water tank structures play an important role in this supply chain, ensuring that homes and communities always have water. Here, we explore some of the insights on design considerations of water tank structures:
- Understanding the soil structure: Imagine constructing a house. Would you lay the foundation without considering the terrain or understanding the soil's nature? Similarly, when setting up water tank structures, selecting the right site goes beyond just finding an appropriate plot. A comprehensive geotechnical assessment becomes the starting point. Engineers test the soil to determine its bearing capacity, overall stability, and other important factors. By checking the soil's history, strengths, and vulnerabilities, engineers ensure they build water tank structures that endure.
- Material selection is important: While aesthetics matter, the primary focus should remain on strength and longevity. High-quality steel, renowned for its resilience and robustness, often becomes the go-to choice. However, the decision extends beyond merely choosing a robust material; engineers must comprehend the weight it needs to support, considering both the tank and the water within. Knowing the weight of an empty tank differs from determining its weight when filled with water. However, the challenge doesn't stop there. Water, being dynamic, introduces varying loads. The structure must withstand everything from the gentle sway of water during filling to abrupt surges during unforeseen releases.
- Tank size and weight: The design specifics of the supporting structure directly relate to the tank's size and weight. Tank Dimensions aren't mere figures. Each dimension, be it height or diameter, must synchronise seamlessly with the support structure, ensuring a harmonious balance between the two. However, as highlighted earlier, static figures only provide a partial picture. Dynamic Loads bring in a layer of complexity. Factors such as water movement during filling, draining, or unexpected surges add to the forces at play. A thoughtfully designed structure is prepared for these forces, promising stability even amidst unforeseen challenges.
- Accessibility stands as a vital factor in design considerations: Accessibility is important to ensure long-term durability for the water tank and the support structures. The accessible routes are used by maintenance workers, enabling them to undertake general upkeep and repair jobs at any place in the overhead water tank structure.
Looking for reliable overhead water tank suppliers in India?
Explore our overhead tank structures. Our production capacity stands at 1,00,000 MT, with the capability to produce over 1000 Water Tank Stands every month. We pride ourselves on adhering to various Indian standards, including IS 4923, IS 2062, IS 1367, IS 802, and IS 808. Our state-of-the-art production machinery includes a Power Press with capacities ranging from 10 MT to 75 MT, as well as equipment such as the Bandsaw Machine, Mig Welding Machine, Plasma Machine, CNC for Drilling, and Shearing Machine. All our designs are PHED-approved, ensuring top-notch quality. In terms of logistics and delivery, we commit to dispatching within 5 to 6 days, maintaining a consistent stock to meet demands.
Our sales support is unparalleled, offering high-quality services and swift solutions from our team of expert technicians. Quality is at the forefront of our operations. We have an in-house galvanising unit that guarantees top-quality galvanised products. Moreover, our products are rust-resistant, crafted from the finest raw materials. We conduct rigorous testing, including Spectrometer and TS & UTS tests, overseen by experts. Our certifications, ISO 14001: 2015 and OHSAS 18001:2007, further attest to our commitment to quality. Reflecting on our past projects, we've successfully delivered tank stands for the JAL JEEVAN MISSION across states such as Jharkhand, Bihar, Assam, and Chattisgarh.
7 useful insights on Utkarsh HDPE Pipes
We manufacture HDPE pipes using polyethylene, offering an economical solution for a wide variety of piping challenges in sectors such as municipal, industrial, marine, mining, landfill, duct, and agriculture. These pipes have demonstrated their effectiveness in various settings, including above ground, surface, buried, and floating applications. HDPE pipes are versatile, capable of transporting potable water, wastewater, hazardous wastes, and compressed gases. They have a longstanding and reputable history of serving the gas, oil, mining, and several other industries. Here, we share some of the useful insights on Utkarsh HDPE Pipes :
1. Durability at Its Best
Crafted with premium raw materials, our HDPE pipes boast impressive durability, with lifespans spanning between 50 to 100 years. A standout feature is their excellent Slow Crack Growth Resistance (SCGR). SCGR ensures that the pipes naturally resist the progression of surface cracks, which might develop over time due to external stresses. This inherent resistance further extends their longevity, reducing the need for frequent replacements.
2. Versatile Applications
Our HDPE pipes seamlessly fit a wide range of operations. Whether it's bore wells, tube wells, commercial plumbing, residential setups, chemical transportation, or underground cabling, our pipes offer a cost-efficient solution tailored to diverse piping needs.
3. Corrosion and Abrasion Resistant
Designed to resist corrosion and chemicals, our pipes ensure prolonged durability. This resistance to wear and tear makes them ideal for potable water supply systems and suitable for lifting and surface irrigation systems. This resilience is a testament to the high-quality materials and advanced manufacturing processes we employ.
4. Significant Surge Pressure Reduction
By reducing surge pressure by 50-80%, our pipes offer multiple benefits: minimised leaks, reduced system failures, enhanced safety, improved energy efficiency, and overall system reliability. This pressure management contributes significantly to the extended lifespan of our HDPE pipes.
5. Lightweight and Efficient
The lightweight nature of our HDPE pipes ensures easy handling on-site. Moreover, their reduced weight simplifies transportation, leading to decreased transportation costs and a reduced carbon footprint.
6. Simplified Installation
Our HDPE pipes are designed for hassle-free installation. They don't require heavy machinery, and their flexibility allows for installation over bends without the need for additional joints. This streamlined installation process reduces downtime and ensures a swift project turnaround.
7. Quality Assurance
When you buy our HDPE pipes, you're choosing quality. Our pipes undergo rigorous testing, including the Overall Migration Test, Oxidation Induction Test, and Reversion Test, to name a few. Adhering to IS 4427 standards, they are perfectly equipped for potable water transportation.
Whether it's the constant flow of clean drinking water or the rigorous requirements of agricultural irrigation, our pipes are built to deliver consistent performance, reducing maintenance costs and ensuring peace of mind for users. Our HDPE pipes are crafted with the highest standards of quality, ensuring durability and optimal performance. At the heart of our business is a commitment to our customers. We don't just offer products; we offer solutions tailored to your needs. Our dedicated team is always ready to assist, ensuring that you receive timely support and guidance at every step. From initial inquiries to after-sales service, our focus is on ensuring your complete satisfaction.
6 things to know about Utkarsh Water Tank
Utkarsh water tanks are increasingly being adopted for water storage purposes. Manufactured using the roto-moulding technique, our tanks adhere to strict Indian and global standards, establishing them as a benchmark for dependability. Their rise in popularity can be attributed to several advantages they offer over traditional storage solutions.Here discuss 6 insights on Utkarsh water tanks:
1. Food-grade material use
Food-grade materials are used to manufacture Utkarsh water tanks - as a result, the interior of the tanks are non-toxic and free from harmful chemicals. Hence, water is stored safely for consumption. Because food-grade materials comply with health and safety standards, users can store large quantities of drinking water for emergency use.
2. Resistance from bacteria, algae and fungus
When water is stored in standard tanks, it's susceptible to contamination from bacteria and algae. Also, the damp environment inside these tanks can foster fungal growth. This creates a setting ideal for harmful microbes, and consuming water from such tanks can pose significant health risks, potentially leading to hospitalisation. In contrast, Utkarsh water tanks are anti-fungus, anti-micro-bacterial, and anti-algae. It ensures that users not only get chemical-free water but also water devoid of harmful microbes.
3. 100% UV protected
Tanks need UV protection to ensure long-term durability. Since such tanks are generally kept out in the open, the UV rays from sunlight can adversely affect them. Without proper UV protection in place, the tanks become brittle and may even crack after a short duration. However, Utkarsh water tanks come with 100% UV protection. This ensures they maintain their structural integrity even when kept out in the sun for years.
4. Different types of water tanks
We stock different variants of tanks. Here is a look at them -
- - Ujjal: This is our three-layer tank, which comes with antimicrobial protection.
- - U-Safe: This comes with 4 layers and antimicrobial protection.
- - U-Safe Plus: This is a 4 layer insulated foam tank with antimicrobial protection.
All three variants are available in attractive colours such as Aqua Green, True Blue and Brilliant White.
5. Easy to install
Utkarsh water tanks are designed with user convenience in mind and are incredibly easy to install.
6. 10 years warranty
We offer a 10-year warranty on each unit. This ensures buyers get the support they need on the off chance they face issues with one of the tanks.
Looking for high-quality water storage tanks?
Explore our water tanks. Utkarsh water tanks feature a specially engineered six-shoulder design for superior compressive strength. You can find tanks in various sizes, such as 500, 750 and 1000 litres. The strong material used ensures that our tanks have reduced bulging even when at full capacity. This feature also means that the tanks have minimal chances of bursting. Water is often referred to as the "elixir of life" due to its essential role in sustaining life on Earth. Our water tanks play a crucial role in ensuring that this precious resource is stored safely and efficiently.
Safety protocols in handling and installing PLB HDPE ducts
Permanently Lubricated High-Density Polyethylene ( PLB HDPE) ducts are often used to house fibre optic cables in the telecommunication sector. The increased durability of these ducts, along with their flexible applications, have made them a popular choice in the industry. However, much like any other industrial operation, working with PLB HDPE ducts can be dangerous. Workers need to take proper safety precautions to avoid accidents or injuries when working with these ducts. Here, we share some safety protocols that workers must follow.
1. Proper training and certification
Proper training and certification should be mandatory for workers who are going to work with PLB HDPE ducts. Certification and training ensure that workers are aware of important aspects, including cutting, welding, safe handling, and installation techniques.
2. Protective gear
Wearing proper protective gear when working with PLB HDPE pipes is another important aspect of safety. Safety helmets, protective eyewear, gloves and proper clothing is essential to safeguard workers during such operations. Helmets protect against falling objects and head trauma. The gloves can help keep a worker’s hands safe from sharp edges.
3. Safe cutting practices
To cut PLB HDPE ducts precisely, workers need access to equipment specifically designed for these ducts. Sharp blades ensure a clean cut, but they can also result in injuries, so workers should exercise utmost caution when cutting the ducts.
4. Fire safety
Fires can break out during PLB HDPE duct installation, potentially causing severe damage to infrastructure and harm to workers. Therefore, workers should avoid smoking near the work area, and other possible ignition sources must be kept away to prevent fire hazards. Also, fire extinguishers should be readily available.
5. Check the safety within confined spaces
PLB HDPE ducts are frequently placed in restricted areas, such as subterranean trenches. Before initiating any work, it's important to perform atmospheric tests in these confined spaces. This testing is essential to confirm the presence of adequate oxygen levels and to ensure there are no harmful gases. Also, ensuring proper ventilation is a vital safety measure that must be verified before commencing work in a confined space.
6. Handling of solvents and adhesives
When working with adhesives and solvents to join PLB HDPE ducts, workers must adhere to manufacturer safety guidelines. These chemicals can be harmful if workers are not careful, so wearing proper PPE is essential during these phases of the operation. Adequate ventilation also helps reduce the hazardous effects of these substances.
7. Trench safety
Trenches can be a dangerous place to perform industrial jobs as there is always a danger of internal collapse which can lead to serious injuries or even death. When workers need to do installation inside deep trenches, the location must have proper slopes, ventilation and protection against cave-ins.
Looking for a PLB HDPE duct and pipe manufacturer?
Explore our PLB HDPE ducts. Utkarsh's PLB HDPE ducts are manufactured from premium, UV-resistant HDPE materials and are designed for the installation of Optic Fiber and Copper Cables. These ducts are produced in line with TEC Standards and various global benchmarks. They offer enhanced protection against both natural and mechanical damages. The PLB HDPE Ducts feature a dual-layer design: an external layer of HDPE complemented by an inner layer infused with a solid permanent lubricant, which diminishes the Internal Co-efficient of Friction (ICF).
The installation of optic fibre or copper cables is made quick and straightforward, requiring fewer personnel, thanks to the design. These ducts are conveniently offered in coil form, leading to decreased installation expenses. With their design, there's minimal maintenance required. The extended lengths of the pipes mean that fewer accessories are needed. Also, these ducts are safe and free from toxins, making them user-friendly. They're optimised for the OFC Blowing installation method and are also ideal for Horizontal Directional Drilling.
Utkarsh HDPE pipes are a preferred choice for various applications due to their outstanding features and benefits. They have excellent Slow Crack Growth Resistance (SCGR) properties, ensuring durability with a lifespan ranging from 50 to 100 years. These pipes are resistant to both corrosion and abrasion, maintaining a 'C' value over 150 throughout their service life. Their chemical inertness allows them to transport acidic or alkaline fluids without degradation. Also, they can reduce surge pressures by 50-80%, ensuring leak-free joints and consequently, fewer repair incidents. These pipes also resist incrustation and scale formation, leading to lower pumping costs. Their lightweight nature makes them easy to handle and transport, eliminating the need for heavy equipment during installation. The longer delivery lengths mean fewer fittings are required, and their flexibility allows for installation over bends without necessitating additional joints.
Solar street lighting and its role in promoting renewable energy awareness
Solar street lighting is becoming increasingly popular thanks to its environmentally friendly nature. Since they draw and conserve power from the sun, there is no need to provide electricity to these lights. Here, we share some of the insights into the role of solar street lights in spreading awareness about renewable energy.
1. Environmental impact
By capturing and converting the sun's energy into electricity, solar lighting systems provide a sustainable solution for illumination. This approach not only lessens the reliance on fossil fuels and other non-renewable energy sources but also highlights the feasibility of integrating green technologies into everyday lives. By embracing such renewable energy solutions, we take a significant step in preserving our planet for future generations, while also promoting energy independence and sustainability.
2. Energy independence
Solar lights empower remote areas and villages with energy independence. By adopting solar lighting, communities in these regions can eliminate their dependence on centralised power grids. This not only reduces the likelihood of system faults or outages, which in rural areas can persist for extended periods, but also ensures continuous illumination even during power disruptions. By harnessing the sun's energy, solar lighting not only provides a reliable light source but also promotes the broader understanding and appreciation of renewable energy solutions.
3. Economic benefits
Using solar energy might cost more at first, but it saves money in the long run. When people see the savings on their energy bills and how little maintenance solar systems need, they understand the benefits of using renewable energy. As more people see these benefits, they are more likely to support and use renewable energy, helping the environment and promoting a greener way of living.
4. Integration with smart cities
Using solar lights in smart cities means these lights can also gather and send data. Solar street light manufacturers in India can help in adding different systems and sensors to these lights. This makes city life better by helping manage traffic with special sensors in the lights. By using solar lights in this way, cities show they are keeping up with new technology while also caring for the environment. This can make more people aware of how using renewable energy, like solar power, is a good choice for the future.
Looking for street light poles with mounts for solar panels?
Explore our solar street lighting solutions. These structures undergo a thorough hot dip galvanization using a seven-tank process, ensuring durability with a design life of at least 25 years, leading to decreased operational expenses. They are ideal for outdoor area lighting, illuminating streets, and brightening community areas. Farms and resorts benefit from their eco-friendly illumination, while parks and playgrounds become safer and more inviting. Also, they are perfect for lighting up parking lots, bus shelters, and ecotourism spots. They also enhance the ambiance of gardens and ensure safety on campuses.
Our solar poles offer the following features: They automatically turn on at dusk and off at dawn, are built to withstand various weather conditions, and incorporate energy-saving components. These poles come with backup power for days without sunshine, ensuring low operational and maintenance expenses. Each pole operates as a self-sufficient system, and their installation is straightforward. Moreover, they provide consistent and reliable power.
SWR pipe and fittings in residential vs. commercial settings
Soil, waste, and rainwater (SWR) pipes and fittings play a pivotal role in both residential and commercial plumbing systems. While SWR pipes are designed to efficiently drain waste water or rainwater from properties, the fittings ensure these pipes are securely connected, forming an integrated plumbing network. Although the core function of these components remains consistent across different settings, subtle variations might exist in the SWR pipes and fittings depending on their specific application. Here, we share some of these differences.
1. Residential settings:
In residential settings, SWR pipes play a dual role: they manage both rainwater and wastewater generated from various household activities. SWR fittings, on the other hand, ensure these pipes are securely connected, creating an integrated plumbing system. Here's a closer look at the characteristics and functions of SWR pipes and fittings in homes:
- Simplicity: Generally, residential SWR systems are less complex than those in commercial settings. This simplicity is often due to the smaller size of the property and fewer fixtures. As a result, homes typically require fewer pipes and fittings.
- Fixtures: SWR pipes in homes are essential for handling wastewater from various fixtures including sinks, showers, washing machines, and toilets.
- Ventilation: Proper ventilation is vital for any residential plumbing system. While SWR pipes and fittings are integral components, it's the entire plumbing system that needs adequate ventilation. This ensures that sewer gases are effectively dispersed, preventing any buildup that could harm indoor air quality. Vent pipes are commonly used in plumbing systems to achieve this ventilation.
- Maintenance: While the simpler design of residential SWR systems might make some maintenance tasks seem straightforward, homeowners should exercise caution. Not all maintenance or repair tasks are suitable for DIY approaches. In many cases, especially for more intricate issues, it's advisable to hire a professional plumber to ensure the job is done correctly and safely.
2. Commercial settings
In commercial environments, the design and functionality of SWR pipes and fittings are tailored to meet the demands of larger-scale operations. These systems often include a more intricate network to manage the increased volumes of rainwater and wastewater. Here's an overview of the characteristics and requirements of SWR pipes and fittings in commercial settings:
- Scale: Commercial entities, from hotels to manufacturing plants, typically operate on a larger scale than residential settings. Consequently, their SWR systems are more expansive and designed to efficiently handle the substantial amounts of rain and wastewater these properties produce.
- Pressure and load-bearing capacity: Commercial structures, especially those with multiple floors such as shopping malls and hotels, require SWR pipes and fittings with enhanced load-bearing capacities. This ensures they can effectively manage the increased pressures from the heightened water drainage and larger volumes.
- Chemical resistance: This is especially relevant for industries that handle chemicals. The SWR pipes used in many commercial settings are crafted to resist chemical reactions. This is important to prevent corrosion or degradation when transporting wastewater that might contain harmful or reactive chemicals.
- Ventilation: In commercial environments, the need for robust ventilation is even more pronounced due to the larger scale of operations and potential for greater wastewater volumes. Proper ventilation safeguards the health and safety of occupants and ensures the efficient functioning of the plumbing system.
- Professional maintenance: The complexity and scale of commercial SWR systems require regular professional oversight. Periodic inspections and maintenance by trained plumbers are essential to ensure the system functions optimally, safeguarding against potential disruptions or damages.
Looking for a reliable SWR pipe and fitting manufacturer in India?
Explore our SWR pipes and fittings. Our SWR Pipes & Fittings adhere to high manufacturing standards. The Type A pipes, coloured blue, come in sizes of 75 mm, 110 mm, and 160 mm and are manufactured as per the IS: 13592 standard. On the other hand, the white-coloured Type B pipes range from 75 mm to 315 mm in size and also follow the IS: 13592 standard. Also, our moulded fittings are produced in line with the IS: 14735 standards. These products undergo rigorous testing, including the Reversion Test, Stress Relief Test, and Tensile Strength Test, among others.
A standout feature of Utkarsh SWR Pipes is their high load-bearing capacity, making them impact-resistant. They are also UV stabilised, self-extinguishing, chemical-resistant, and offer a strong, tough, and rigid quality. Installation is straightforward, and the pipes are ISI certified, cost-effective, and designed to be corrosion, rust, and leak-proof. They undergo a meticulous 6-stage quality check.
These pipes are ideal for efficient drainage in various settings, from residential to commercial and public projects.
The range of fittings include Door Bends, Plain Bends, and Reducing Tees, among others.
The SWR range of pipes and fittings features the LEAK PROOF GOLD SEAL. Unlike traditional rubber rings that may dislodge during fitment, the Utkarsh LEAK PROOF GOLD SEAL is engineered to stay in place permanently. Furthermore, these seals have undergone rigorous testing to ensure their durability and strength.
The Role of Street Light Poles in Advertising and Public Messaging
Street light poles, commonly found alongside roads, are prominent platforms for advertising various products, services, and businesses. Their height and location make them easily noticeable to passersby. Beyond their advertising function, these poles are also used for conveying essential messages to the public, ranging from basic driving safety tips to urgent emergency alerts. Here, we share the role of street lighting poles when it comes to marketing and public messaging.
1. Advertising
Street light poles can display advertisements for local businesses or events. These banners are strategically positioned to capture the attention of both pedestrians and vehicle occupants. Unlike billboards, which are elevated at higher angles, street light ads benefit from a lower angle of elevation. This positioning makes it more convenient and direct for passersby and drivers to view the advertisements.
2. Community and event promotion
Street light poles offer an ideal platform for promoting community events. Local authorities and communities can use these poles to publicise forthcoming activities, including exhibitions, fairs, and cultural events. Such promotions not only boost awareness and participation in these events but also foster a sense of belonging among residents.
3. Safety messages
Street light poles, given their strategic placements, are ideal for conveying safety messages to both drivers and pedestrians. They can provide updates on traffic conditions and road closures, and public health advisories. Also, these poles can serve as platforms to deter criminal activities by showcasing reports of suspicious incidents, keeping the community informed and vigilant.
4. Cultural and artistic message
Modern street light poles can serve as platforms for showcasing art and cultural expressions. Many cities adorn these poles with sculptures or artistic pieces, while some place artworks adjacent to them for enhanced visibility. Typically, these installations carry profound significance, often echoing the community's historical roots or cultural influences. It is important to note that street light poles can become central features in holiday and seasonal decorations. For celebrations such as Christmas, Durga Puja, or Diwali, these poles can be embellished with lights and banners, enhancing the festive ambiance. With sound and lighting effects, they can set the stage for street performances during various festivities.
5. Emergency notifications
Generally, street light poles used for advertising are equipped with LED displays. The same displays can be used to send out emergency messages to people. For instance, information regarding severe weather or any other public emergencies can be displayed here for all to see. At such times, the screens can also include further safety instructions for the public to follow.
Looking for a reliable street light pole manufacturer?
Explore our street light poles. We offer different types of street light poles. We provide rapid delivery through our extensive nationwide dealer network. Our poles have enhanced durability, thanks to the hot-dip galvanising process using premium-grade zinc (99.99%). We use a 7-tank galvanising method to guarantee superior adhesion and uniformity. Our single-dip galvanising technique ensures an impeccable finish. Moreover, we use the Submerged Arc welding method to expertly fuse the segments, and we've incorporated both external and internal hinges for a robust anti-vandalism mechanism. Want to know more on our modern street light pole design, contact us.
The Role of Telecommunication Tower Suppliers in the Digital Age
Telecommunication towers help relay signals over long distances, which are crucial for clear and distinct communication. Also known as cell towers, these structures are important to support the exchange of data and seamless connectivity. Here, we share the role that telecommunication tower suppliers play in the present digital age.
1. Infrastructure development
Telecommunication tower suppliers have a very important role in infrastructure development. For instance, these towers are required for deploying 5G Networks to offer high-speed internet with lower latency as compared to previous-generation networks. The 5G Network can support augmented reality, virtual reality, can make drones work with full efficiency, and facilitate many more innovations.
Also, telecom infrastructure can help rural and underdeveloped areas connect with the world and ensures that everyone has access to quick internet service. As the internet has become a very important source of education, students in rural areas can get the much-needed educational and training support to access new skills and knowledge. Telecom infrastructure can also help in providing services such as telemedicine and online pharmacies to rural areas.
2. Network expansion
It's hard to imagine a world without the ability to instantly connect with someone across the globe, send a quick text, or browse the internet. From personal calls to business meetings, from social media interactions to emergency alerts, telecommunication plays a pivotal role in how we communicate, work, and even entertain ourselves.
However, there are still remote areas where there is less connectivity. Telecom suppliers can help deliver the necessary infrastructure and equipment to even these locations. With such equipment, towers can extend coverage to these remote regions and allow the residents of such places to connect wirelessly with others. Not only does this allow for data transmission and streaming, but it also opens the gate for improved healthcare and quality of life.
The expansion of telecommunication networks is not just about enhancing connectivity; it's about fostering economic growth. High-speed network services enable businesses to perform more efficiently and connect with new customers which leads to increased job opportunities and boosts economic growth. Improved internet service also helps in the betterment of public safety by providing quick means for emergency responders to communicate and save lives during war, natural calamities, floods or earthquakes.
3. Tower customisation
The telecom towers cannot be manufactured with a set design or operation in mind. Factors such as the area of installation, its applications and more play crucial roles in determining various aspects of these towers. Telecommunication tower suppliers help telecom companies to customise the towers as per their needs and requirements. With such customisation, telecom brands can adjust the overall height, load-bearing capacity and overall aesthetic finish of telecommunication towers.
With such precise customisations, the telecom towers perform better during certain environments. Also, a customised tower can adapt to a specific surrounding or environment offering much-needed flexibility to the service providers.
4. Global connectivity
Telecommunication tower suppliers play a pivotal role in facilitating seamless communication between individuals across international borders. By equipping these towers with advanced materials and technology, they ensure the capability of long-range transmissions. This enhanced global connectivity bridges the gap between populations of different nations, fostering a sense of unity. Moreover, it paves the way for smooth international commerce and fosters positive relationships with foreign communities.
5. Supporting IoT and smart cities
The Internet of Things (IoT) and the development of smart cities rely heavily on robust communication networks. Telecommunication tower suppliers provide the infrastructure needed to support the vast array of IoT devices and enable smart city initiatives. This includes deploying towers capable of handling the increased data traffic generated by IoT sensors and devices.
Telecommunication towers offer the required network space to connect IoT devices to the cloud and with each other. It also provides the necessary bandwidth to assist a high volume of data traffic produced by IoT devices. The telecom towers also help in managing smart city infrastructures such as parking sensors, network-enabled streetlights and traffic lights.
Looking for telecommunication tower suppliers?
Explore our telecom towers. Our strength lies in our highly experienced and well-trained personnel who possess in-depth technical expertise. Our advanced fabrication facilities are integrated with CNC Line and semi-automatic machines, ensuring utmost accuracy in our products. Additionally, we have abundant space dedicated to proto assembly and operate four plants, each equipped with a 12.5Mtr Long Hot Dip Galvanizing facility. These plants use special high-grade Zinc with an impressive purity of 99.995%. Our commitment to quality is further emphasised by our state-of-the-art testing facility equipped with the latest testing equipment. We take pride in our in-house manufacturing facility capable of producing pipes up to 400NB in diameter. Furthermore, we have established MOUs with industry giants such as SAIL & HZL, and our team is complemented by approved welders, ensuring we have all the necessary equipment to meet diverse requirements.
Benefits of highway safety systems
Highway safety systems, particularly steel road safety barriers, play a crucial role in improving the safety and security of drivers. Their presence can significantly reduce the intensity and damage caused by accidents, potentially saving lives and preventing major injuries in traffic incidents. Here are some key benefits of installing such highway safety systems:
1. Strength and durability:
Steel barriers possess a high degree of strength, enabling them to effectively absorb the massive force exerted by vehicles during crashes. In car crashes, the ability of the barriers to dissipate extreme force can be life-saving and minimise serious injuries.
2. Prevention of serious accidents and collisions:
Strategically placed at lane divisions, steel barriers prevent vehicles from crossing over into opposing traffic. Such accidents often occur due to driver inattention. In these scenarios, steel barriers act as a shield, redirecting out-of-control vehicles away from the rest of the traffic.
3. High adaptability:
Steel road safety barriers are highly adaptable, available in various shapes and sizes to suit different applications, such as highways, bridges, or curves. This versatility encourages authorities to deploy them wherever necessary, enhancing road safety across diverse locations.
4. Quick installation and maintenance:
An important benefit of steel road safety barriers is their ease of installation, a critical factor in minimising traffic disruption. Their quick deployment means less delay for traffic flow. Moreover, maintaining these barriers is relatively easy.
5. Corrosion resistance and extended lifespan:
Steel road safety barriers undergo galvanisation, a process that protects them from corrosion and rust, thereby maintaining their structural integrity over extended periods. The quality of the galvanisation determines their longevity, ultimately reducing the costs associated with frequent replacements or repairs.
6. Enhanced confidence among road users:
The visible presence of steel road safety barriers can instil greater confidence and reduce anxiety among drivers. Knowing that there are effective safety measures in place can lead to safer driving practices and potentially prevent accidents caused by panic or hesitation.
Looking for information on highway safety systems?
Explore our metal beam crash barriers. We are known for our precision engineering, strict quality control, and adherence to international standards. Our production capacity stands at an impressive 48,000 MT, with advanced in-house galvanising plants capable of handling materials up to 12.5 metres. We maintain a ready stock of at least 50 km at all times. This readiness highlights our dedication to swift response times for urgent project needs. Our product range stands out for its adherence to various international standards, with certifications from American (AASHTO M180), Euro norm (EN 1317-1 & 2), and Indian Road Congress (IRC). Our barriers undergo hot-dip galvanisation at 550gsm/sq.m to enhance their durability and resistance to corrosion. In terms of raw materials, we use those conforming to IS 5986/2062/10748 or equivalent standards, featuring grades such as Fe360, Fe410, and Fe510. To ensure the highest levels of safety and performance, our products are rigorously crash-tested according to European standards. Also, we source our premium raw materials from renowned industry leaders like SAIL, TATA, and Hindustan Zinc, further emphasising our commitment to quality.
Benefits of metal beam crash barriers on vehicle occupants
Road safety is a significant concern for authorities, with particular focus being placed on preventing or minimising damage in vehicular accidents. Often, the vehicle occupants face significant risk of serious injury or even death during such road crashes. This is where a metal beam crash barrier is so beneficial. These protective barriers, placed on the side of roads can limit the severity of accidents while driving and keep occupants relatively safe. Here, we share some of the major benefits of installing these barriers for vehicle occupants.
1. Reduced injury severity:
These barriers are engineered to absorb the force of high-speed collisions. By distributing the impact across their structure, they lessen the force exerted on vehicle occupants. This design greatly reduces the likelihood of severe or fatal injuries.
2. Keeping vehicles within road boundaries:
Metal beam crash barriers prevent vehicles from straying off the road due to driver error, loss of control, or other factors. They are particularly effective in stopping vehicles from going down steep embankments or accidentally crossing into oncoming traffic lanes, thus preventing severe head-on collisions.
3. Maintaining vehicle trajectory during accidents:
In the event of a crash, these barriers help to keep the vehicle on its intended path. This stability is crucial for preventing further loss of control, vehicle rollovers, or secondary collisions with other vehicles on the road. This not only benefits the occupants of the crashing vehicle but also enhances overall road safety for other users.
4. Enhanced visibility:
Many of these barriers are coated with reflective paint or materials, making them more visible in low light or adverse weather conditions. This increased visibility helps guide drivers and clearly mark the limits of the road, reducing accident risk due to poor visibility. Such proactive safety measures enable drivers to better foresee and respond to road conditions.
Looking for reliable metal crash barrier manufacturers?
Explore our metal beam crash barriers. As one of the leading manufacturers of metal crash barriers in India, we have an impressive manufacturing capacity of 12,000 MT per month. We are committed to quality. We use only the best raw materials and ensure that our products meet the rigorous quality norms set by Indian and American Boards. We have an in-house testing laboratory, ensuring each barrier meets the highest standards. We have four, 12.8-meter in-house galvanization units, and our products are crash tested according to European standards. With a 24/7 logistics and dispatch department, we guarantee efficiency in delivery. Our company maintains a ready stock of a minimum of 50 km of barriers at all times, ensuring prompt availability.
We are the sole Indian company to have successfully conducted real-time crash tests on our barriers, achieving success on the first attempt. Also, we are the only company from India to export crash barriers to several European countries. The crash tests for Utkarsh barriers were carried out at NATRAX in Nagpur, adhering to the EN1317 standards while conforming to IRC design standards. Also, we have a European design for our crash barriers, which has been tested and approved by CSI Europe and is licensed for their use.
Longevity and maintenance of CPVC pipes in hot water applications
CPVC pipes are a popular choice for plumbing systems, especially for transporting hot water, due to their exceptional heat resistance and durability. They can withstand incredibly high temperatures, which enables them to move hot water without getting damaged or corroded. With proper maintenance, these pipes can last for a considerable period. Here, we share some of the useful insights about the longevity of CPVC pipes and how to follow proper maintenance for them.
1. Longevity of CPVC pipes for hot water supply:
One of the key advantages of CPVC pipes is their ability to withstand extreme temperatures, making them an ideal choice for hot water supplies and applications. These pipes can tolerate temperatures up to 200°F (93°C) without losing their structural strength or degrading. Furthermore, they exhibit high thermal stability, meaning they can maintain their shape even when exposed to rapid temperature alterations or extreme temperatures. As a result, CPVC pipes are a reliable and durable option for a variety of industrial and residential applications.
2. Maintenance of CPVC pipes:
Maintaining CPVC pipes for hot water applications involves proactive measures to preserve their integrity and functionality over time:
- Regular inspections: The CPVC pipes should be checked regularly for signs of wear, leaks or other damage. Even discoloration or scaling can be signs for concern. Detecting such warning signs early on means that one can intervene and prevent these issues from progressing any further.
- Water quality management: CPVC pipes are highly resistant to chemicals and corrosion. However, that does not mean impurities in the water being transported cannot harm the pipes. In some cases, the impurities tend to create blockages in the pipe over time and exert added pressure. This can cause leaks or structural weaknesses in the pipes. So, to avoid such occurrences, one has to monitor the water quality and ensure there are no elements that can cause scaling.
- Follow manufacturer recommendations: It is a wise idea to stick to the recommendations provided by the CPVC pipe manufacturer when establishing a maintenance protocol for the pipes. These recommendations are the best guidance that can tell users the do’s and don’ts about their pipe’s maintenance.
3. Installation:
It's crucial to install CPVC pipes correctly to avoid problems that could arise early on during their usage. An improper installation can cause leaks or other structural damage to develop prematurely, leading to costly repairs. Therefore, it's best to entrust the installation of these pipes to qualified plumbers who have received training and have experience in installing them correctly. Relying on their expertise will not only ensure that the installation is done properly, but it will also help to maximise the life span of the pipes.
Looking for quality CPVC pipes?
If you are searching online with phrases such as “CPVC pipe for hot water” or “CPVC pipe types”, explore our CPVC pipes and fittings. We provide a range of CPVC pipes in SDR 11 and SDR 13.5, available in sizes from 1/2" to 2". These pipes conform to ASTM D 2846 and IS 15778 standards, ensuring high quality and reliability for various applications.
Our CPVC pipes exhibit a range of outstanding features that ensure their reliability and durability in various applications. They are corrosion-resistant. Also, they are bacteria-proof, ensuring the hygiene and safety of the water that passes through them. The tough and rigid quality of these pipes, combined with their resistance to chemicals, makes them robust against various external factors.
They exhibit fire-resistant properties and are also weather-resistant, making them suitable for different climatic conditions. These pipes are leak-proof and UV-resistant. Hygiene is another key feature, as they offer superior insulation and prevent scaling, which maintains the quality of the water supply.
The pipes are designed for easy installation, making them a practical choice for a wide range of applications. To ensure the highest standards of quality, our CPVC pipes undergo a rigorous 6-stage quality check, demonstrating our commitment to providing only the best in piping solutions.
Useful insights on PVC casing pipes and borewells
PVC casing pipes offer a wide range of benefits that are perfectly suited for borewell operations and efficiency. From their chemical resistance to tough & rigid quality, PVC casing pipes can ensure smooth and long-term functionality for borewells. Here, we share some of the useful insights on PVC casing pipes and borewells.
Maintaining CPVC pipes for hot water applications involves proactive measures to preserve their integrity and functionality over time:
- Lightweight: Since PVC casing pipes are lighter, they are easier and more cost effective to transport. Even during the installation process, their lighter weight allows for simpler workability. Also, the lighter weight of PVC pipes compared to metal pipes means lower transportation costs. It's cheaper to transport lighter materials, and PVC pipes can be transported in larger quantities at once, further reducing logistics expenses.
- Durability: The casing pipes are known to be incredibly durable, which is essential when it comes to the underground operations of borewells. The PVC casing pipes are able to withstand the combined forces exerted by the surrounding soil and the water inside. The incredible tensile strength is one of the major reasons why these pipes are suited for installation in borewells.
- Minimal friction: PVC casing pipes have a smooth interior finish. This reduces the friction between the pipe’s surface and the water flowing through it, allowing for easier movement.
- Chemical resistance: These pipes are resistant to chemicals. This means, they can survive and remain functional in areas where the borewells may have alkaline or acidic water. The ability to withstand chemical reactions ensures that PVC casing pipes have a longer lifespan compared to materials that might corrode or degrade in such environments. This reduces the need for frequent replacements, thereby saving costs in the long term. PVC casing pipes do not react with the water or the chemicals in it. This is particularly important for borewells used as sources of drinking water, as it ensures that the water remains safe and uncontaminated.
- Easy joining: PVC casing pipes with threaded terminals are designed for easy joining, streamlining the installation process. The threading ensures a strong bond and helps maintain the integrity of the pipe connection, reducing the risk of leaks or disconnections.
- Corrosion resistant: PVC, being a non-corrosive material, is ideal for borewell applications. It does not corrode like metal pipes, ensuring a longer lifespan. This is particularly important in borewells, where the pipe is exposed to underground water and soil conditions that can be corrosive.
Looking for quality PVC casing pipes?
Explore our PVC casing pipes. They are made from superior PVC compounds, offering an ideal solution for obtaining clean water from both deep and shallow bore wells. These pipes come in four distinct types: Casing Medium, Casing Shallow, Casing Deep, and Casing Strainers, each designed to cater to specific requirements.
Key Features:
- Compliance: Manufactured in accordance with IS 12818-2010/ASTM D1785/ DIN 4925 BIS License No- 5813874
- Features: These pipes are chemically resistant, non-toxic, and lightweight. Their ease of transportation and installation is enhanced by threaded terminals for simple joining. They also boast a smooth surface finish, high tensile strength, and are characterised by their strong, tough, and rigid quality.
- Applications: These pipes are versatile, used in bore wells, tube wells, as well as in residential and commercial sectors for industry plumbing.
- Testing: To ensure quality and durability, these pipes undergo various tests, including Density Testing, Resistance to External Blow at 0 degrees centigrade, Tensile Strength Test, Vicat Softening Temperature, and Effect on Water Test.
Useful insights on CPVC pipes in sustainable building practices
CPVC pipes are extensively used in buildings due to their durability and versatility. They are used in water supply systems, as they can withstand high temperatures and are resistant to corrosion and chemical damage. They are also used for transporting industrial liquids due to their ability to resist a wide range of chemicals. Furthermore, CPVC pipes are known for their long lifespan, making them cost-effective and sustainable. As one of the leading CPVC pipe manufacturers in India, we share some of the useful insights on CPVC pipes in sustainable building practices :
1. Smoother finish:
CPVC pipes have a smoother finish. This ensures that the water does not face much frictional resistance when flowing through them. Less frictional resistance means that water flows more efficiently through CPVC pipes, requiring less pressure to maintain the same flow rate. This translates to reduced energy consumption for pumping water. Also, the smoother finish allows for more consistent flow. This leads to less erosion and wear on the pipes, extending their lifespan and reducing the need for replacements.
2. Leak resistance:
The leak-proof quality is essential in preventing water loss, thereby ensuring that water flows seamlessly through the system without any wastage. Moreover, the absence of leaks means there is a reduced risk of water damage to the building structure or mould growth, which can be costly to repair and pose health risks.
3. Corrosion resistance:
It significantly reduces the risk of premature damage, ensuring the pipes remain functional not just for a few months, but for a much longer duration. The extended lifespan of CPVC pipes means they require less frequent replacement, contributing to the conservation of resources.
4. Resistance to bacterial growth:
It reduces the use of harsh chemicals that are often required to treat or prevent bacterial contamination. This not only conserves resources but also minimises the release of such chemicals into the environment. In addition, the long-term integrity of CPVC pipes is maintained because bacterial growth can lead to bio-corrosion that weakens piping materials over time. The prevention of bio-corrosion extends the lifespan of CPVC pipes.
5. Lightweight:
The lightweight nature of CPVC pipes contributes to their sustainability by reducing their carbon footprint. This reduced weight makes these pipes easier and more energy-efficient to transport. In addition, the ease of handling due to their light weight simplifies the installation process, requiring less energy and fewer resources.
Looking for CPVC pipe manufacturers in India?
Explore our CPVC pipes and fittings. Our CPVC pipes are manufactured in copper tube sizes (CTS) ranging from 1/2 inches to 2 inches, available in two standard dimensional ratios: SDR11 and SDR13.5. The pipes feature anti-slip high-grade rubber ring inserts in all brass fittings, ensuring easy installation. They are chemical and impact resistant, can withstand temperatures up to 93 degrees centigrade, and offer leakproof, weather-resistant, and superior insulation properties. Also, these pipes are non-inflammable, ensuring fire safety. Also, they are free from scaling.
Their impact resistance, bacteria-proof nature, and hygiene make them suitable for a wide range of applications, including hot and cold water transportation, food conveyance, chemical industrial use, and in residential and commercial sectors. Our testing facilities include assessments for opacity, visual appearance, reversion, Vicat softening temperature, and the effect on water. For easy identification, our pipes feature a red or brown colour strip and are off-white in colour.
The best practices to ensure the longevity and safety of power distribution system
Power distribution systems are critical components that enable the seamless supply of electricity to homes, businesses, and other spaces. Therefore, any malfunction or faults in these systems can lead to major disruptions, potentially leaving a vast area in complete darkness. Adhering to certain practices can ensure that power distribution systems remain operational for extended periods without issues. Here, we share some of these best practices.
1. Regular Maintenance and Inspections:
Periodic maintenance is essential to keep power distribution systems performing optimally. Routine inspections and maintenance allow for the repair of minor issues, such as natural wear and corrosion. They may also uncover potential problems that can be addressed immediately, preventing situations from escalating.
2. Upgrading Infrastructure:
Parts of the power distribution system may become outdated and require replacements. With evolving technologies, better components become available. Installing these can enhance performance and reduce the chances of malfunctions or faults.
3. Load Management:
Many power distribution system malfunctions result from overloading. It is crucial to monitor the system's load and ensure it does not exceed its capacity. Also, updating the system to handle peak power demands safely can significantly minimise the risk of overloading.
4. Training of Personnel:
Personnel working on the power distribution system should undergo mandatory training to understand its operations. Regular training is necessary to keep staff up-to-date with changing safety standards and practices. Furthermore, training sessions should be held for any changes made to the system.
5. Emergency Preparedness and Response Plans:
Natural disasters and other emergencies can strike at any time, disrupting power supply for extended periods and posing risks to personnel. Therefore, developing and implementing a proper emergency response plan is essential. Regular mock drills should also be conducted to ensure personnel are well-trained in best practices for emergencies.
6. Use of Quality Materials and Equipment:
A simple yet effective way to reduce faults in power distribution systems is through the use of high-quality materials and equipment. Such materials and machinery are more reliable and less prone to failure.
Looking for power distribution structures?
Explore our products. We offer a wide array of products including single circuit, double circuit, and multi circuit towers, designed to accommodate twin, quad, and hex conductors. These towers are versatile, catering to both AC and DC lines. Apart from power distribution structures, we also excel in providing a variety of other infrastructure solutions including Steel Tubular Poles, Street Light Poles, and various traffic structure solutions. With 40 years of manufacturing expertise and backed by a dedicated team of 100 engineers spread across the country, we are a reliable and esteemed name in the infrastructure industry.
Why is Utkarsh PVC Pipes one of the leading PVC pipe manufacturers?
Utkarsh Pipes and Fittings is a well-known and highly respected name in the industry, with a rich history of over 50 years of manufacturing excellence. We provide a comprehensive range of pipes and fittings solutions that cater to the diverse needs of our customers. We work closely with our clients to understand their specific requirements and provide tailor-made solutions that meet their unique needs and exceed their expectations. Here, we share some of the useful insights on why Utkarsh PVC Pipes is a leading name in the pipes and fittings industry:
1. UV Stabilisation:
These pipes and fittings are UV stabilised, ensuring they maintain their integrity and do not degrade under the harsh exposure to sunlight. This feature extends their lifespan and preserves their functionality over time.
2. Self-Extinguishing:
In the event of a fire, these products are self-extinguishing, contributing to safety in domestic environments by reducing fire hazards.
3. Chemical Resistance:
They are resistant to a wide range of chemicals, making them suitable for use in various environments without the risk of corrosion or damage.
4. Strong, Tough, and Rigid Quality:
The robust quality of these pipes and fittings ensures they can withstand significant stress and strain, maintaining their structural integrity under various conditions.
5. Ease of Installation:
Their design allows for easy installation.
6. Cost-Effectiveness:
Offering a balance of high quality and affordability, these pipes and fittings are a cost-effective solution for water transportation needs.
7. Corrosion and Rust Proof:
The materials used are resistant to rust and corrosion, enhancing their durability and ensuring the purity of the water they transport.
8. Leak-proof Joints:
The joints in these pipes and fittings are designed to be leak-proof, preventing water loss and maintaining the efficiency of the system.
9. Stages of Quality Check:
We conduct a rigorous 6-stage quality check process, ensuring that every product meets the highest standards of quality and performance.
As one of the leading PVC pipe and fittings manufacturers in India, we have an extensive network of over 10,000 channel partners and is a PHED-approved brand meeting multiple international and national standards, including ISO, EN, BIS, BS, DIN, TSEC, IS, ASTMD, SGS, and OHSAS. Our state-of-the-art polymer manufacturing capacity stands at 68,000 MT annually, supported by a sprawling plastic extrusion plant covering 44,000 square metres, with 12,000 square metres of it under cover.
As one of the leading PVC pipe and fittings manufacturers in India, we have an extensive network of over 10,000 channel partners and is a PHED-approved brand meeting multiple international and national standards, including ISO, EN, BIS, BS, DIN, TSEC, IS, ASTMD, SGS, and OHSAS. Our state-of-the-art polymer manufacturing capacity stands at 68,000 MT annually, supported by a sprawling plastic extrusion plant covering 44,000 square metres, with 12,000 square metres of it under cover.
If you are looking for information on reliable PVC fittings manufacturers or PVC pipe and fittings manufacturers in India, get in touch with us.
Key aspects of sports stadium lighting
Sports stadium lighting solutions are essential for hosting sporting events at night. These lights are usually mounted on very tall poles to ensure an even distribution of light throughout the field and stadium. However, there are many other aspects to consider when designing or installing these lighting systems. Here, we share what these critical aspects are.
1. Height and Placement:
Stadium lighting must be installed on extremely tall poles. The exact height depends on the size of the stadium and the type of sports being played. Higher poles allow for more distributed light around the stadium and prevent glare from disrupting the game, enhancing the spectators' experience. When determining the height and placement of these poles, one must also consider wind loads.
2. Pole Design and Material:
Stadium poles are typically made of high-quality steel, but their design and dimensions can vary greatly based on needs and usage. Some manufacturers offer customisation options to meet specific customer requirements. Besides the overall design, stadium lighting poles also undergo galvanisation, enhancing their durability and protecting the internal steel from extreme environmental conditions. High-grade zinc is used in the galvanisation process to ensure maximum protection for the poles.
3. Light Distribution:
The installation of stadium lighting must also account for the angle and orientation of the lights. While optimising the height of the poles is necessary, the lights themselves need to be installed at certain angles to ensure efficient light distribution. Otherwise, the stadium may experience insufficient lighting or excessive shadow formations.
4. Integration with Overall Stadium Design:
Authorities must also consider the aesthetic aspect when it comes to the overall design of lighting poles in stadiums. For instance, they need to determine whether the lighting pole complements other design elements within the stadium.
Looking for information on stadium and sports lighting?
We specialise in manufacturing lighting structures that illuminate outdoor sports arenas, adhering to international standards and guidelines, and leveraging advanced technology. Our offerings include a comprehensive range of solutions, such as stadium lighting, flag masts, high masts, CCTV poles, and smart poles. We also provide a variety of light poles, lamp posts, smart poles, and designer street lighting poles.
We specialise in manufacturing lighting structures that illuminate outdoor sports arenas, adhering to international standards and guidelines, and leveraging advanced technology. Our offerings include a comprehensive range of solutions, such as stadium lighting, flag masts, high masts, CCTV poles, and smart poles. We also provide a variety of light poles, lamp posts, smart poles, and designer street lighting poles.
Our products underwent rigorous wind tunnel testing at IIT Kanpur and structural stability tests by CSIR SERC Chennai, affirming their reliability and safety. The structural stability of our masts is further guaranteed by vetted design software from Jadavpur University, Kolkata. We ensure timely delivery to our customers through a consistent inflow of raw materials and round-the-clock production, supported by four in-house seven-tank galvanisation baths, each 12.5 metres in length.
9 things to know about steel tubular poles
Steel tubular poles are used for various lighting and electrical purposes because they are strong and durable. These poles can withstand tough environmental conditions, including high winds, without breaking. To extend their lifespan, they are protected with paint coatings and galvanisation. As one of the leading steel tubular pole manufacturers in India, we share some of the useful insights on steel tubular poles:
- These poles are designed with the help of qualified engineers, who possess the necessary expertise to ensure that the poles meet both national and international standards. In India, top manufacturers of these poles ensure strict compliance with codes and regulations set forth by the government and other regulatory bodies. Utkarsh Steel Tubular Poles adhere to the standards set by IS 2713, incorporating the most recent amendments, and feature a hot-dip galvanising coating thickness in compliance with BS EN ISO: 1461 (BS 729)/IS: 4759.
- One of the key advantages of steel tubular poles is their high degree of customisation. Leading manufacturers offer a wide range of options for adjusting dimensions, aesthetics, and other specifications to meet the unique needs of each customer. This level of customisation allows for greater flexibility in designing and installing poles that are tailored to specific applications and environments.
- To combat corrosion, many steel tubular poles undergo treatments such as hot-dip galvanization. This process, particularly when using high-quality zinc, effectively enhances the poles' resistance to corrosion, ensuring their durability over time.
- Regarding load capacity, these poles are engineered to support substantial weights, making them suitable for mounting heavy equipment. However, it's crucial to be aware of their maximum load capacity to prevent structural overload.
- A diverse array of Steel Tubular Poles is available. Some of them include:
- Street Lighting Pole: Designed for illuminating streets, these poles can be tailored to fit various environments and lighting conditions.
- Decorative Lighting Pole: These poles combine functionality with aesthetic appeal, ideal for areas where style is as important as illumination.
- Solar Poles: Specifically engineered to support solar panels, these poles are suited for eco-friendly and sustainable lighting solutions.
- Steel Distribution & Transmission Poles: These are robust poles designed for electrical power distribution and transmission, customizable for different utility requirements.
- Smart Pole: Integrating modern technology, Smart Poles are equipped for various functionalities like Wi-Fi, sensors, or other smart city applications.
- Swaged Type Steel Tubular Pole: These poles, featuring a swaged joint design, offer strength and reliability, suitable for a range of applications.
- Installation of these poles typically requires a minimal workforce, which can help reduce labour costs. This ease of installation is a notable advantage.
- With regular maintenance, steel tubular poles maintain their functionality and appearance over extended periods, demonstrating their durability.
- Steel tubular poles are highly adaptable, suitable for both urban and rural settings due to their versatile design and aesthetic appeal. This adaptability makes them a preferred choice for a wide range of applications.
- For each product, leading steel tubular pole manufacturers in India like Utkarsh India develop customised inspection and test plans to guarantee exceptional quality at every stage. Our in-house testing facilities are equipped to conduct a variety of tests, including the Drop Test, Deflection Test, Permanent Set Test, and other specific tests tailored to meet individual requirements.
At Utkarsh India, we manufacture 250,000 steel tubular poles annually. This high output is achieved through the unique blend of cutting-edge technology and expertise of trained engineers who apply their skills and knowledge to ensure efficient and quality-driven production processes.
How do W metal beam crash barriers work in conjunction with other road safety measures?
Metal beam crash barriers, or guardrails, are commonplace safety measures used on busy roads. These barriers are designed to offer protection to vehicle occupants in the event of traffic accidents. However, metal beams are not the only road safety measures deployed. They work in conjunction with several other safeguards to keep road users safe. Here, we explain how W metal beam crash barriers work together with these other safety measures to ensure enhanced protection.
1. Working Together with Road Signage and Markings:
Road signs are installed at specific locations to provide guidance and warnings to approaching vehicles. W metal beam crash barriers can be strategically placed to reinforce the messages of these signs. For instance, if there's a sharp turn or steep incline ahead, both the signage and the placement of the guardrails can indicate this.
2. Synergy with Road Lighting:
Adequate road lighting is essential for vehicular safety at night. Traffic mishaps are more likely to occur when drivers can't see clearly due to insufficient lighting. A combination of metal barriers and proper lighting ensures that drivers know where the road ends and how to keep their vehicles within its confines.
3. Traffic Calming Measures:
In areas where traffic calming measures are necessary, such as near schools or hospitals, speed breakers or lane narrowing are often used to control vehicle speed. Metal beam crash barriers are another safety measure deployed in these areas to enhance the effectiveness of traffic calming. These barriers prevent motorists from losing control, ensuring increased safety for everyone.
4. Collaboration with Emergency and Breakdown Lanes:
On busy highways, emergency and breakdown lanes allow vehicles to stop in case of a malfunction or other emergencies. W metal beam crash barriers are installed to help distinguish these lanes from the rest of the highway. The barriers also prevent oncoming traffic from crashing into stopped vehicles in these lanes.
5. Enhancing Safety on Bridges:
Bridges pose a significant risk of vehicles falling off their edges. Metal beam crash barriers can act as a barrier to prevent cars from tumbling off the sides of bridges. In these areas, the barriers are combined with anti-skid surfaces for enhanced vehicle protection.
Looking for reliable crash barrier manufacturers in Kolkata?
Explore our crash barriers. We offer products that adhere to the highest international standards, including the American (AASHTO M180), European (EN 1317-1 & 2), and Indian Road Congress (IRC) specifications. Our specialised metal crash barriers are specifically designed for highway safety, and feature a robust hot-dip galvanization at 550gsm/sq.m to ensure extended durability and superior corrosion resistance.
We manufacture our barriers using raw materials that meet IS5986/2062/10748 standards or their equivalents, focusing on high-quality grades such as Fe360/Fe410/Fe510. To guarantee the utmost safety and performance, our products undergo rigorous crash testing in line with European standards. Furthermore, we source our premium raw materials from trusted industry leaders such as SAIL, TATA, and Hindustan Zinc, ensuring we deliver only the best in crash barrier technology.
What are the components of a PEB structure? Useful insights by one of the leading PEB structure manufacturers
Pre-engineered buildings (PEBs) have become highly popular in modern construction projects for several reasons, including lower costs and reduced project completion times. Off-site fabrication leads to minimal resource wastage, making these construction projects more sustainable and cost-effective. PEBs comprise various components that are fitted together to complete a structure. Here, we share some insights into some of these components.
1. Primary Members:
As the name suggests, this is the main framework of a PEB. High-quality steel is used to create rafters and columns that support the weight of the finished structure. Precise measurements and advanced technology enable the creation of primary framework components in a way that allows easy assembly at the construction site. Once the primary members are in place, the PEB can progress to further stages.
2. Secondary Members:
While primary members support the overall load of the building, secondary members are necessary for greater robustness and strength. Purlins, running along the roof of the PEB, act as structural support for the roof, preventing it from collapsing. Girts perform a similar function for the walls of the pre-engineered building. Eave struts are another form of secondary member that provide necessary support between rafters and columns.
3. Roof and Cladding Systems:
Roof and cladding systems in PEBs ensure weatherproofing and proper insulation, while also adding aesthetic appeal to the structure. These components are made using high-grade materials to withstand harsh weather and environmental conditions. Galvanization and similar protective coatings are applied to roofing components to enhance their resistance to corrosion.
4. Accessories
PEBs also allow for the incorporation of additional accessories, such as doors, ventilation systems, and windows. These elements are not only functionally necessary but also enhance the building’s aesthetic appeal. It is possible to include custom openings in the design during the fabrication process without compromising structural integrity.
Planning to install a PEB warehouse? Looking for a reputed PEB structure manufacturer?
Explore PEB structures by Utkarsh India. We offer a comprehensive range of main and secondary frames, roofing, cladding, and accessory components. The primary members, including advanced crane beams, mezzanine systems, deck panels, trusses, fascias, and canopies, are meticulously designed to support various structural needs. The secondary structural framing includes girts, purlins, base angles, eave struts, and various bracing components such as angle, cable, rod, SAG, and flange bracing. These components are made from high-quality steel, ensuring durability and structural integrity.
We excel with our multilayered hot-dip galvanised roofing structures, standing seam systems, cladding walls, and curved cladding. Also, we offer a range of building accessories, including sliding doors, aluminium windows, insulation panels, fixed louvres, and fasteners, each designed with precision and quality in mind. For ventilation, the ridge ventilators, power ventilators, and turbo vents are engineered for effective performance and durability, catering to diverse infrastructural needs.
How to Choose the Right PVC Pipe Size
PVC pipes are the backbone of various residential and commercial projects, making the selection of the right size a pivotal decision. In this comprehensive guide, we not only delve into the intricacies of choosing the correct PVC pipe size but also explore different types, each tailored for specific applications.
Understanding PVC Pipe Sizes:
When initiating a project involving PVC pipes, understanding the difference between nominal and actual sizes is paramount. PVC pipes come in various schedules, with schedule 40 and schedule 80 being the most common. The nominal size refers to the name of the pipe, while the actual size represents its true dimensions.
Types of PVC Pipes:
PVC pipes come in a diverse array of types, each designed to meet specific needs:
- CPVC (Chlorinated Polyvinyl Chloride): Known for its high-temperature resistance, CPVC is commonly used in hot water systems, ensuring durability and reliability. Common residential sizes typically range from approximately 15mm to 50mm.
- UPVC (Unplasticized Polyvinyl Chloride): Rigid and durable, UPVC pipes are versatile, suitable for both water supply and drainage systems in residential and commercial settings. Common residential sizes usually range from approximately 15mm to 50mm.
- SWR (Soil, Waste, and Rainwater): Specifically designed for drainage systems in buildings, SWR pipes ensure the efficient removal of soil, waste, and rainwater. Common residential sizes typically range from approximately 75mm to 160mm.
- Casing Pipes: Used to encase and protect electrical, water, or gas lines, casing pipes provide insulation and safeguard against external elements. Common sizes for residential purposes usually range from approximately 40mm to 300mm.
- Agriculture Pipes: Tailored for agricultural applications, such as irrigation, these pipes are designed to withstand the demands of farming environments. Common sizes for residential purposes typically range from approximately 40mm to 315mm.
- Column Pipes: Essential for borewell installations, column pipes ensure a reliable and steady water supply for both residential and commercial needs. Common sizes for residential purposes usually range from approximately 15mm to 110mm.
- HDPE Pipes (High-Density Polyethylene): Known for their flexibility and durability, HDPE pipes find applications in various scenarios, including water supply and irrigation. Common commercial or industrial sizes typically range from approximately 16mm to 315mm.
- PLB Ducts (Permanently Lubricated Ducts): Ideal for laying optical fiber cables, PLB ducts provide protection and ease of installation for telecommunication infrastructure. Common commercial and industrial sizes typically range from approximately 50mm to 300mm.
Understanding the specific characteristics, applications, and sizes of each type is crucial for making informed decisions in your project.
Factors Influencing PVC Pipe Size Selection:
Selecting the right PVC pipe size involves a careful consideration of factors such as flow requirements, water pressure, and the specific application of the pipes. Whether it's for irrigation, plumbing, or other purposes, each application demands a unique approach to size selection.
Calculating Flow Rates and Pressure Drop:
Accurate calculations of flow rates and understanding pressure drop are crucial steps in determining the ideal PVC pipe size. This section will guide you through the methods for calculating required flow rates and highlight the importance of managing pressure drop within acceptable limits.
Common Mistakes in PVC Pipe Size Selection:
Explore the pitfalls of oversizing or undersizing PVC pipes and the adverse effects these mistakes can have on the efficiency of your system. Learn from common errors to ensure your project doesn't fall victim to sizing issues.
PVC Pipe Size Chart and Standards:
Navigate the maze of PVC pipe sizes with an overview of standard sizing charts. Ensure compliance with industry standards to guarantee the longevity and reliability of your PVC pipe system.
Choosing the Right PVC Pipe Manufacturer:
A reliable PVC pipe starts with a reputable manufacturer. Utkarsh Pipes, for example, is known for its commitment to quality and innovation. Learn about the key factors to consider when selecting a manufacturer to guarantee the quality and performance of your PVC pipes.
Utkarsh Pipes Sizes for Different Types:
Pipe Type | Residential Sizes (mm) | Commercial/Industrial Sizes (mm) |
CPVC | 15-50 | - |
UPVC | 15-50 | - |
SWR | 75-160 | - |
Casing Pipes | 40-300 | 150-250 |
Agriculture Pipes | 40-315 | 110-160 |
Column Pipes | 15-110 | - |
HDPE Pipes | - | 16-315 |
PLB Ducts | - | 50-300 |
Applications and Industries Using PVC Pipes:
Explore the diverse applications of PVC pipes across various industries. Tailor your pipe size based on the specific requirements of construction, agriculture, plumbing, and more.
Innovations in PVC Pipe Technology:
Stay ahead of the curve by understanding the latest technological advancements in PVC pipe manufacturing. Discover how innovation influences the selection of the right PVC pipe size.
Environmental Considerations:
Examine the eco-friendliness of PVC pipes and the responsible disposal and recycling practices associated with them. Ensure your project aligns with sustainable practices.
Tips for DIY Enthusiasts:
For those engaged in DIY projects involving PVC pipes, this section provides valuable advice and highlights common pitfalls to avoid during the selection process.
Case Studies: Successful PVC Pipe Size Selection:
Real-world examples showcase the impact of proper PVC pipe size selection on project success. Draw lessons from successful projects to enhance your decision-making process.
FAQs:
1. Q: Can I use HDPE pipes for commercial or industrial water supply?
• A: Yes, HDPE pipes are suitable for commercial or industrial water supply due to their flexibility, durability, and ability to handle higher volumes. Common sizes for such purposes typically range from approximately 16mm to 315mm.
2. Q: What sizes of PLB duct pipes are recommended for commercial and industrial applications?
• A: PLB duct pipes ideal for commercial and industrial applications typically come in sizes ranging from approximately 50mm to 300mm, providing protection and ease of installation for telecommunication infrastructure.
3. Q: Can HDPE pipes be used for irrigation in large agricultural setups?
• A: Yes, HDPE pipes with larger sizes, typically ranging from approximately 75mm to 315mm, are suitable for irrigation in large agricultural setups, offering durability and efficient water supply.
4. Q: What factors should be considered when selecting PVC pipes for industrial plumbing systems?
• A: Factors such as pipe material, size, and resistance to chemicals should be carefully considered when selecting PVC pipes for industrial plumbing systems. Consulting with experts can help in making informed choices.
5. Q: What sizes of Utkarsh Pipes are available for different types?
• A: Utkarsh Pipes offers a range of sizes for different types, including CPVC, UPVC, SWR, Casing Pipes, Agriculture Pipes, and Column Pipes. For specific details, it is recommended to contact Utkarsh Pipes directly.
6. Q: Are there specific standards for PVC pipes used in industrial applications?
• A: Yes, there are industry standards that define the specifications for PVC pipes used in industrial applications. It is crucial to adhere to these standards to ensure the reliability and longevity of the piping system.
7. Q: How does the flexibility of HDPE pipes contribute to their use in industrial settings?
• A: The flexibility of HDPE pipes allows for easy installation, even in complex industrial environments. This flexibility, combined with their durability, makes HDPE pipes a preferred choice in many industrial applications.
8. Q: Are there specialized fittings available for connecting different sizes of PVC pipes in industrial projects?
• A: Yes, there are a variety of fittings designed for connecting different sizes of PVC pipes in industrial projects. These fittings ensure a secure and leak-free connection, maintaining the integrity of the piping system.
9. Q: What considerations should be taken into account when choosing PLB duct pipes for large-scale telecommunication projects?
• A: Considerations include the size of the ducts, ease of installation, and protection against environmental factors. PLB duct pipes with sizes ranging from approximately 50mm to 300mm are commonly used for such projects.
10. Q: Can PVC pipes be used in both residential plumbing and industrial applications?
• A: Yes, PVC pipes are versatile and can be used in both residential plumbing and industrial applications, provided the appropriate size and type are selected based on the specific requirements of each project.
Conclusion
In conclusion, the importance of choosing the right PVC pipe size, considering the diverse types available, cannot be overstated. From understanding nominal and actual sizes to calculating flow rates, each step is crucial. By considering the factors outlined in this blog, you'll be better equipped to make informed decisions that contribute to the success and efficiency of your project.
Challenges in large-scale cricket stadium lighting systems
Designing and installing stadium lighting systems is a complex task as it requires striking a delicate balance between various factors. The lighting system must provide ample illumination for both the playing field and spectator stands, while at the same time it should minimise disruption to players. Hence, it is important to take into account several key challenges that can affect the quality and effectiveness of the lighting, such as glare, shadows, flicker, colour temperature, and energy efficiency.
1. Uniformity and glare control:
The main objective of stadium lighting is to ensure even and consistent lighting across the entire stadium. It should help both players and spectators to have a clear view of the action on the field. Simultaneously, it is important to minimise glare, as excessive glare can adversely affect a player's vision and impact their performance. To achieve this balance, it is important to optimise the height of the lighting poles in cricket stadiums, while considering both glare reduction and uniform light distribution.
2. Compliance with broadcasting standards:
Cricket matches that take place in large stadiums are often televised, which means that the lighting system needs to meet certain broadcasting standards. To ensure a high-quality viewing experience for cricket fans, it is essential to maintain consistent lighting quality throughout the stadium - which includes both the playing field and the spectator stands. This requires careful planning and execution to achieve the desired level of consistency.
3. Energy efficiency and sustainability:
Illuminating a large stadium requires a substantial amount of energy, which can lead to concerns about energy efficiency. To address this issue, stadium authorities must cautiously regulate the lighting intensity to ensure that energy is used efficiently. In recent times, many modern stadiums have started implementing sustainable practices to minimise the environmental impact associated with increased energy consumption for lighting.
4. Lighting control for day-night matches:
Cricket matches often commence during the day and extend into the evening or nighttime. In such scenarios, the stadium lighting system must seamlessly transition from daylight to darkness. Precise control is imperative to maintain consistent lighting levels on the field and in the stands throughout the entire match, regardless of the time of day.
Looking for information on high-quality stadium lighting systems?
Explore our stadium and sports lighting poles. We offer exceptional stadium mast solutions tailored for sports lighting needs, featuring fixed-type head frames and platforms designed for the installation of light fittings directed towards the playing field. These masts are equipped with a motorised manrider option, facilitating easy access to the platform for maintenance of the light fixtures. Also, options include a fixed ladder for convenient access to the upper platform. The product's design spans heights ranging from 10 to 60 metres, accommodating the installation of 50 to 60 sports luminaries.
Exploring the advantages of Utkarsh grey agricultural pipes
Utkarsh grey agricultural pipes are a reliable and efficient solution for a wide range of agricultural and irrigation needs. These pipes are designed using an advanced manufacturing process and high-grade raw materials. As a result, they have exceptional durability and they significantly enhance the efficiency of agricultural operations. Here, we share some of the advantages of Utkarsh grey agricultural pipes.
1. Corrosion resistance
One of the standout qualities of Utkarsh grey agricultural pipes is their remarkable resistance to corrosion. In the harsh agricultural environment, pipes are constantly exposed to moisture. Over time, it can lead to wear and corrosion in traditional pipes. Utkarsh agricultural pipes, however, are designed to withstand these challenges. Their inherent corrosion resistance ensures a prolonged lifespan, reducing the need for frequent repairs or replacements. This not only saves valuable time but also lowers maintenance costs, making them a cost-effective choice.
2. Chemical resistance
When it comes to agriculture, the pipes used to transport water are often exposed to a variety of chemicals, fertilisers, and other substances. This is where Utkarsh grey agricultural pipes come in handy with their remarkable chemical compatibility. These pipes do not react with the chemicals they come in contact with. As a result, these pipes maintain their structural integrity and do not develop any weaknesses or leakages over time.
3. High flow rate
In agriculture, efficient water distribution plays a key role, and Utkarsh grey agricultural pipes are extremely effective in this regard. These pipes are specifically designed to maximise water pressure and flow rate, resulting in increased efficiency of various agricultural operations, such as irrigation. The high water pressure and flow rate provided by Utkarsh pipes significantly enhance the effectiveness of water distribution, ensuring that crops receive the required amount of water for healthy growth.
4. UV stabilised and weather resistant
Given their outdoor application, Utkarsh grey agricultural pipes are engineered to withstand the challenging environmental conditions. The pipes are UV stabilised, allowing them to endure prolonged exposure to the sun's ultraviolet (UV) rays without degradation.
These pipes also exhibit exceptional weather resistance. They can withstand extreme weather conditions, such as heavy rains, high winds, and temperature fluctuations. This resilience slows down the ageing process of the pipes, ensuring their longevity and reliable performance even in adverse weather conditions.
5. Easy installation
The installation process is straightforward and requires minimal effort. This ease of installation not only saves valuable time but also reduces installation costs, making these pipes a cost-effective choice.
Looking for reliable agricultural pipe manufacturers in India?
If you have been searching online with phrases, such as “agriculture pipes and fittings cost” or “grey agriculture pipe pricing,” explore our grey agricultural pipes. Utkarsh Agriculture pressure pipes and fittings are crafted from premium PVC materials in strict accordance with the IS 4985:2000 standard and hold the BIS License number 5819583. These high-quality Utkarsh Agriculture pressure pipes and fittings are offered in two configurations: they are available with plain ends or socketed at one end.
How does the lack of street lighting contribute to urban crime rates? Useful insights by one of the leading street light pole manufacturers in India
Street lighting is often taken for granted, but its absence can lead to serious social issues. The lack of street lights can result in areas being shrouded in darkness, making it easier for criminals to operate. This can lead to increased crime rates, putting the safety of ordinary people at risk. In this article, we'll explore how the absence of electric street light poles can contribute to a rise in criminal activity.
1. Visibility and deterrence:
Consider the case of a thief attempting to case out a jewellery store under the cover of darkness. In this scenario, the criminal can move confidently and unseen. However, once light is introduced, the situation changes drastically. Every movement and action is now subject to scrutiny. The element of surprise that is so crucial to a criminal's schemes is now compromised, which in turn leads to increased fear and the potential for exposure.
Darkness provides an opportunity for potential criminals to engage in unlawful acts without being noticed. On the other hand, adequate street lighting can discourage criminals from committing crimes as they risk being identified and facing consequences.
2. Fear and perception of safety:
Proper street lighting is crucial for the safety and security of residents. Inadequate lighting can create an environment of fear and danger, making residents feel vulnerable and constantly on guard. This can lead to a lack of social interaction, as people are less likely to venture out after dark, ultimately leading to feelings of isolation and loneliness. By ensuring that streets are well-lit, a safer and more welcoming environment for all residents can be created.
3. Social cohesion:
Social cohesion is when all residents in a particular community or area come together to share the responsibility for each other’s safety. This is possible when the area is well-lit and visible to all surrounding residents. In such a case, a resident can report suspicious activity in the neighbourhood because the activity is easily visible even from indoors.
Looking for information on high-quality street light poles for your next project?
Explore our street light poles. The poles are hot-dip galvanised using special high-grade zinc (99.99%), ensuring a longer lifespan. This durability is further enhanced by a 7-tank galvanising process, which provides superior adhesion and uniformity. Also, the single dip galvanising process results in a more refined finish. The structural integrity is increased by segments welded through the submerged arc welding process. Furthermore, the inclusion of an external/internal hinge system enhances their anti-vandalism properties, making Utkarsh Street Light Poles a reliable and secure choice for lighting needs.
How are PEBs accelerating industrial development?
Prefabricated Engineered Buildings (PEBs) are the game-changer that the industrial sector has been waiting for. These structures offer a versatile, cost-effective, and swift solution for businesses looking to enhance their operational efficiency and productivity. With their modular design and ease of installation, PEBs have become the go-to choice for industrial construction projects across various sectors. Their benefits are numerous, ranging from customisation and relocation to cost-effectiveness. By opting for PEBs, businesses can confidently embrace the future of industrial development and achieve their growth objectives. Here, we share some of the ways in which PEBs are enhancing the development of industries.
- The components of PEBs are fabricated offsite in a precise and controlled manner, which significantly reduces resource wastage and speeds up the construction process compared to traditional methods. These components are designed for easy onsite assembly, leading to reduced labour requirements.
- PEBs offer excellent scalability, making them ideal for businesses that may need to expand. Expanding these structures can be much simpler than modifying traditionally constructed buildings. Companies can easily add more modules in the future as their business demands grow, often without disrupting day-to-day operations in the industrial setting.
- PEBs are not only quicker to construct but also require less manpower, which cuts down on overall costs. Also, the majority of fabrication work happens offsite in controlled settings, minimising the wastage of raw materials due to on-site errors.
- Architects and engineers collaborate with PEB manufacturers to specify requirements, such as spatial needs, load-bearing capacities, and environmental considerations. This versatility gives industries the freedom to tailor pre-engineered buildings to their specific needs.
- PEBs are often designed with energy-efficient features, such as insulated roofing materials and panels, improving their thermal efficiency. This results in reduced energy consumption for artificial heating or cooling, making PEBs more environmentally friendly over the long term. Industries looking to align with modern sustainability practices will find PEBs particularly beneficial.
Looking for information on Industrial PEB building or PEB industrial shed?
Explore our PEB structures. Our PEB solutions are designed to cater to various applications, ranging from industrial warehouses and manufacturing plants to commercial areas and agricultural buildings. With our focus on quality, durability, adaptability, and cost-efficiency, we offer PEB structures that are customised to meet your specific project requirements. Choose us for a dependable partner who can provide you with superior and tailored PEB solutions.
Our facility has a robust fabrication capacity of 25,000 metric tons per month. We pride ourselves on managing all operations in-house, including fabrication, which allows for seamless production processes. Our in-house testing laboratory plays a crucial role in maintaining quality. We regularly check both raw materials and finished goods to ensure they meet our high standards. We use durable and galvanised materials that conform to grade standards IS2062 and ASTM572.
Key benefits of using GI pipes in industrial structural projects
Galvanised Iron (GI) pipes are a significant advancement in the construction industry. These pipes are made up of steel, with an added layer of zinc coating that acts as a protective shield. This zinc coating is a strong barrier that helps prevent rust and corrosion. Here, we share some of the major benefits of GI pipes in industrial structural projects:
1. Longevity and durability:
GI pipes are a popular choice for a wide range of applications due to their remarkable durability. This is largely due to the zinc coating applied to the steel pipes during the galvanization process. The zinc layer serves as a protective barrier against environmental factors that cause corrosion, effectively extending the lifespan of the pipes. Moreover, this process also strengthens the steel, making it more resilient to wear and tear. As a result, GI pipes require very little maintenance once installed, reducing the need for frequent repairs. This makes them an excellent long-term investment, as users can depend on their durability for many years, and potentially avoid the need for costly pipe replacements.
2. Ease of installation:
GI pipes are extremely easy to install, allowing for timely completion of industrial projects. They are known for their ease of welding and fabrication. This quality makes them highly versatile and user-friendly in various construction and industrial applications
3. Superior finish:
The superior finish of GI pipes significantly contributes to the success of industrial projects. This exceptional finish is not just about the aesthetic appeal, but it plays a crucial role in enhancing the functionality and longevity of the pipes in demanding industrial environments.
These pipes are designed for a wide range of applications, catering to various industries with their versatility and reliability. In the air and water industry, these pipes play a crucial role. They are used for water distribution in municipal, industrial, and agricultural settings. Their durability ensures a long-lasting solution for water transportation. They are used in the manufacturing of fire sprinkler systems, a critical component in fire safety management. These pipes are designed to withstand high pressure, ensuring a reliable supply of water in emergency situations. .
Looking for good GI pipe dealers or GI pipe suppliers in India?
Explore our steel tubes and pipes. We manufacture a comprehensive range of Steel tubes and GI pipes, catering to a wide array of applications across the Air & Water Industry, Industrial structures, Firefighting, HVAC systems, and general engineering purposes. Our production line adheres to stringent national and international standards such as IS, BS, EN, ASTM, ISO, and AS, ensuring top-quality outputs. We have an impressive manufacturing capacity of 1,40,000 Metric Tons per year for GI and MS pipes. We are recognised and approved by numerous National and International Inspecting & Certifying Authorities, including CE, DNV, BVQI, TUV, RITE, PDIL, among others.
Our state-of-the-art steel plant is equipped with 5 high-speed tube mills, 2 slitting lines, in-house testing facilities, and a CNC coupler manufacturing plant. We maintain strict quality control at every stage of production, from handling HR coil and slitting to pipe rolling, end chamfering, galvanising, and packing.
Railway electrification in India: A leap towards sustainable transport
The issue of sustainability has gained immense importance in recent times. The electrification of railways in India has emerged as a significant initiative towards reducing the consumption of fossil fuels and promoting overall energy efficiency. This shift towards railway electrification holds immense promise as it can bring about substantial benefits such as the improvement of air quality through a reduction in greenhouse gas emissions. Here, we explore some of the ways in which railway electrification in India offers long-term sustainability advantages.
1. Air quality improvement:
As mentioned earlier, railway electrification offers a significant environmental advantage by reducing air pollutants linked with diesel-powered trains. Diesel combustion is known to release nitrogen oxides and other harmful particulate matter into the atmosphere, causing a decline in air quality. On the other hand , railway electrification can considerably contribute to the improvement of air quality in densely populated urban areas over time. This switch to cleaner energy can ensure a healthier and more sustainable environment for us and future generations to come
2. Reduced dependency:
In India, railways serve as a primary mode of transportation. Reducing dependence on diesel and other fossil fuels to power the entire railway network results in significantly lower levels of pollutants and greenhouse gases. It also aligns with the broader national objectives of enhancing energy security and decreasing reliance on non-renewable resources.
3. Economic benefits:
Railway electrification provides significant economic benefits to various sectors of the Indian economy. One of its primary advantages is the reduction of operational costs by decreasing reliance on diesel fuel, which is subject to volatile global oil prices. This leads to more predictable and stable budgets for the Indian Railways, allowing for better financial planning. In addition, electrification improves energy efficiency, resulting in long-term savings in electricity consumption. Furthermore, electric locomotives require less maintenance compared to their diesel counterparts, resulting in lower maintenance and repair costs.
It is important to note that the advantages of railway electrification extend beyond sustainability and energy efficiency. Electrically powered trains typically exhibit higher speeds and smoother acceleration, enhancing passenger convenience and reducing travel time.
Looking for information on railway electrification structures?
Explore our railway electrification structures. We are an approved vendor under CORE PART I certification. Our expertise encompasses the manufacturing of a wide range of structures, including specialised types, as well as the production of Galvanised ERW Steel Tubes and Counter Weight Guide Tube (RI-NO. 5063-1). We specialise in the fabrication and galvanization of steel structures tailored for OHE (Overhead Equipment) and TSS (Traction Substation Systems) applications. If you are searching online with phrases such as “OHE mast in railway”, get in touch with us.
The role of crash barriers in protecting construction sites
Crash barriers, also known as safety barriers or traffic barriers, play a crucial role in protecting construction sites. They are designed to absorb the impact of vehicles that may stray off the road, thereby preventing these vehicles from entering the construction area. They help avoid potential damage to the site and, more importantly, protect workers from injuries. Here, we discuss some useful insights on how crash barriers protect construction sites:
For pedestrian and worker safety:
- Safe passageways: Within construction sites, pedestrian barriers are installed to direct workers and visitors along designated safe pathways. These barriers guide individuals along designated safe pathways, physically demarcating the routes that are safe to use. By steering people away from areas that may pose risks, these barriers act as a safeguard against accidents and injuries.
- Zone of Safety for Workers: These barriers establish a physical boundary that marks a 'safe zone' for construction workers. This designated area is specifically set up to keep workers away from dangers such as vehicular traffic or construction machinery.
For vehicular protection:
- Absorption of impact: Crash barriers around construction sites mitigate the risks associated with vehicles accidentally colliding with the work zone. These barriers are designed to absorb the impact of collisions and prevent vehicles from entering the work zone, thereby protecting both workers and the public from harm. The materials used in the construction of these barriers are carefully chosen to ensure maximum impact absorption. Also, their placement is strategically planned to prevent accidents and ensure optimal safety.
- Redirection of vehicles: By redirecting vehicles away from hazardous areas, such as open excavations or heavy machinery, crash barriers significantly reduce the potential for accidents and injuries. This ensures the safety of everyone involved, from workers to pedestrians and motorists.
- Demarcation of construction cones: These barriers are also visible markers that clearly outline the boundaries of the construction area. They signal to drivers that certain areas are off-limits.
Looking for high-quality highway crash barriers?
Explore our metal beam crash barriers. We manufacture metal beam crash barriers that meet MORTH, AASHTO, and EN standards. We cater to both domestic and international markets. We provide comprehensive solutions that include both single and double-sided w beam and thrie beam crash barriers. Our product range extends to essential components such as anchorage systems, post spacers, and fasteners, ensuring we offer a complete package for effective road safety implementations.
The importance of choosing high-quality CPVC pipes in homes
Chlorinated Polyvinyl Chloride (CPVC) pipes are highly durable and versatile, making them ideal for home plumbing systems. These pipes can last for extended periods if made from high-grade materials and subjected to proper quality testing. High-quality CPVC pipes have all the necessary features and properties to remain functional over long durations. Here, we share some reasons why opting for high-quality CPVC pipes is essential:
1. Durability and longevity:
High-quality CPVC pipes are known for their exceptional strength and durability. Unlike traditional metal pipes, which are susceptible to rust and corrosion, CPVC pipes are resistant to corrosion. They can also withstand a wide range of temperatures and weather conditions. This makes them less likely to degrade over time, even when subjected to harsh conditions. Also, they are less likely to crack or break under moderate impact.
2. Chemical resistance:
High-quality CPVC pipes offer improved chemical resistance compared to traditional metal pipes resulting in a more reliable and durable plumbing system for your home. This translates to fewer leaks, cleaner water, and reduced maintenance costs over time. On the other hand, traditional metal pipes are susceptible to rust and corrosion, which can lead to leaks, discoloured water, and decreased water pressure. This requires regular maintenance, frequent pipe replacements, and can also impact the quality of your drinking water.
3. Reduced risk of leaks:
As discussed earlier, compared to metal pipes, CPVC's inherent corrosion resistance minimises leaks caused by internal factors such as rust. This can reduce overall leak risk and the associated contamination and structural threats. Also, CPVC's lighter weight and smoother surface might make leaks easier to detect visually or through sound compared to heavier, opaque metal pipes. Prompt leak detection and repair can minimise damage and contamination risks.
Looking for reliable CPVC pipes and fittings suppliers?
Explore our CPVC pipes and fittings. We do a rigorous 6-stage quality check process, ensuring our products meet the highest international testing standards.
Key specifications:
- Features anti-slip high-grade rubber ring inserts in all brass fittings for easy installation, chemical resistance, and impact resilience.
- Capable of withstanding temperatures up to 93 degrees Celsius, our pipes are leak proof, weather-resistant, offer superior insulation, are non-inflammable for enhanced fire safety, prevent scaling, are impact-resistant, bacteria-proof, hygienic, and more.
- Suitable for a variety of applications including hot and cold water supply, food transportation, chemical industry usage, and both residential and commercial infrastructure.
Identification:
Our pipes are easily identifiable by a Red Colour Strip, Brown Colour Strip, with the pipe an off white colour, ensuring easy selection and installation for diverse plumbing needs.
Our journey, spanning 50 years, reflects our deep understanding of the market's needs and our ability to adapt and evolve.
Common types of commercial buildings where PEB structures are used
Pre-engineered buildings (PEBs) are changing the construction industry, thanks to their prefabricated modular design. These structures consist of individual components, such as frames, beams, columns, and cladding sheets, manufactured off-site and then assembled on-site. This approach offers several advantages such as faster construction timelines. Other benefits include:
- Cost-effectiveness: PEBs require fewer onsite resources and labour, leading to potentially lower overall construction cost compared to traditional methods.
- Adaptability: Their modular design allows for easy customisation and expansion.
- Efficiency: Streamlined construction with standardised components ensures high quality and minimal on-site errors.
Common types of commercial buildings where PEBs are used:
- Manufacturing facilities: Pre-engineered buildings (PEBs) are an excellent option for manufacturing facilities, due to their design benefits and operational efficiencies. The most significant advantage of PEBs in an industrial setting is their ability to provide vast, column-free spaces. This structural feature enhances layout optimisation which promotes unobstructed installation and operation of machinery and production lines. The absence of columns ensures smoother workflow and material handling processes.
- Agricultural storage: These buildings are designed to be modular. They offer flexible layouts that can be customised to meet specific needs. Internal walls can be easily adjusted, mezzanines can be added for additional space, and expansion capabilities make it simple to increase the size of the building as required. PEBs are designed to withstand the weather extremes, such as high winds, heavy rain, and snow loads. They are also resistant to corrosion from fertilisers and chemicals that are commonly used in farming.
- Retail spaces and supermarkets: PEBs offer freedom in terms of wall placement, column positioning, and floor plans. Retailers can design spaces that optimise customer flow, product display, and brand identity. From cladding options to roof styles, PEBs can be customised to match a retailer's brand logo, colour, and overall visual theme.
- Cold storage facilities: PEBs with high-performance insulation systems can be tailored to maintain specific temperature ranges crucial for cold storage operations. This adaptability allows them to accommodate various needs, from frozen food storage to pharmaceutical storage demanding precise temperature control.
Looking for PEB structure manufacturers?
Explore our reliable PEB structures. With over 40 years of expertise in steel fabrication, rolling, and forming, we are one of the leading names in the industry. With an impressive steel fabrication capacity that exceeds 25,000 metric tons per month, we are committed to meeting the demanding needs of our customers. Our in-house testing laboratory conducts regular checks on both raw materials and finished products to guarantee the highest quality. We use highly durable and galvanised materials that meet IS2062 and ASTM572 standards. Our design capabilities are validated by prestigious institutions such as IITs, PHED, SGS, and more.
PVC pipes and chemical resistance: check these useful insights by one of the leading PVC pipe manufacturers
PVC pipes, made from Polyvinyl Chloride, play an important role in a wide range of construction and utility projects across the globe. Known for their durability, cost-effectiveness, and versatility, these pipes are used extensively in plumbing, water supply, drainage systems, and irrigation, among other applications. Their lightweight nature, along with exceptional resistance to corrosion, chemicals, and weather conditions, makes PVC pipes a preferred choice for both underground and above-ground installations. Here, we share some of the useful insights about PVC pipes and their chemical resistance.
PVC pipes and chemical resistance: Understanding strengths
Strengths of PVC in terms of chemical resistance:
- Excellent resistance to many common chemicals: PVC pipes can withstand a wide range of chemicals. This makes them suitable for diverse applications, including water supply, irrigation, drainage, and more.
- Cost-effective: Compared to materials such as copper, PVC pipes offer chemical resistance at a much lower price. Their affordability with chemical resistance is a significant reason for their increased popularity.
- Lightweight: PVC pipes are lighter than other chemical-resistant options, making them easier to transport and install. The lighter weight also contributes to cost efficiency since it reduces transportation expenses.
Key considerations:
- Identify the specific chemicals: Before installing PVC pipes for a specific operation, it's crucial to double-check and verify that the pipes can resist all the chemicals they will be exposed to over time.
- Consider concentration and temperature: The concentration of the chemicals and the temperatures at which they are used also affect the durability of PVC pipes. Verify whether the operating temperature and concentration of chemicals are compatible with the PVC material.
Seek expert advice for complex applications: When unsure about aspects of chemical resistance, one should consult chemical engineers. They can verify whether the PVC pipes are suited to certain operations.
Looking for a reliable PVC pipe manufacturer?
Explore our piping solutions such as uPVC, CPVC, SWR, CPVC column, PVC well casing, HDPE pipes, Garden Pipes and fittings, and water tanks. Our manufacturing units have a polymer production capacity of 68,000 MT per annum. Our 24*7 logistics and dispatch department maintains 10,000 tons of stock at all times to ensure prompt service. We take great pride in being the innovators behind the Leak Proof Gold Seal within our SWR line of pipes and fittings. Our PVC brand has earned approval from the PHED and meets a comprehensive range of international standards, such as ISO, EN, BIS, BS, DIN, TSEC, IS, ASTMD, SGS, and OHSAS. To know more about our PVC pipes and fittings, contact us.
Why are HDPE pipes used for industrial applications?
High-density polyethylene (HDPE) pipes have become a reliable, cost-effective, and environmentally friendly option for various industrial applications across multiple sectors. These pipes are extensively used in chemical processing plants, agriculture, construction sites, and many other industries due to their excellent chemical resistance, durability, and flexibility. Their ability to withstand extreme temperatures and harsh environmental conditions make them a preferred choice for many industries. As one of the leading HDPE pipe manufacturers, we share some of the useful insights on why HDPE pipes are used for industrial applications:
1. Durability and strength
HDPE pipes are known for their tensile strength, which is the resistance to breaking under tension. This property is important in industrial settings where pipes are often subjected to high pressure. The molecular structure of HDPE, characterised by its long polymer chains, contributes to the strength. These chains are tightly packed, which in turn, provides a high degree of resistance against internal and external pressures.
HDPE's flexibility is another significant benefit. Unlike rigid materials that can crack under stress, HDPE can bend without losing its structural integrity. The flexibility of HDPE is attributed to its semi-crystalline structure.
The corrosion resistance of HDPE further enhances its durability. Being a non-metallic material, it can withstand rust and corrosion.
2. Cost-effectiveness
The lightweight nature of HDPE reduces transportation and installation costs. Its ease of handling and installation are due to its weight and flexibility. It can be installed at a faster pace with less manpower compared to heavier, more rigid materials.
The minimal maintenance requirement of HDPE pipes is another aspect of their cost-effectiveness. Their resistance to corrosion, abrasion, and chemical attacks means that once installed, they require little maintenance, reducing long-term operational costs.
3. Other Benefits
HDPE's chemical resistance is an important feature in industrial applications where it is used for transport of harsh chemicals. It can safely transport various reactive materials without degradation, ensuring the integrity of both the pipe and the material being transported.
The smooth interior of HDPE pipes minimises friction losses, promoting a higher flow rate and reducing energy costs associated with pumping.
The environmental footprint of HDPE pipes is considerably lower than other materials. From production to disposal, HDPE pipes have a reduced impact on the environment, aligning with the sustainability goals of many industries.
Looking for a reliable HDPE pipe manufacturer?
Explore our HDPE pipes. We offer extensively tested products suitable for above-ground, floating, and subsurface marine uses. We have built strong relationships with key HDPE pipe dealers, which means that our products are both accessible and reliable. Key specifications of the products include:
- Standards: Meets IS:4984-2016, ISO:4427, EN 12201, IS:14151 (Parts I & II).
- Durability: Designed for a lifespan of 100 years.
- Features: Lightweight, easy transport, high 'C' value (150), smooth inner surface, crack-resistant, weather-resistant, excellent insulation.
Quality Testing:
- Tests for stripe, visual appearance, colour, reversion, melt flow rate (MFR), density, overall migration, carbon black content and dispersion, oxidation induction, elongation at break.
The significance of GI pipes in rural communities
GI pipes are iron pipes coated with a protective layer of zinc. The zinc coating protects the iron pipe from corrosion and rust, caused by exposure to water and air over time. This process is known as galvanisation. Zinc acts as a sacrificial anode. When exposed to moisture and oxygen, zinc corrodes but protects the iron underneath. This protective action extends the life of the pipe, making it a durable and long-lasting solution for rural infrastructure. Here, we share GI pipes and their role in rural areas.
1. Accessibility:
GI pipes are easily available everywhere. So, they are easy to procure. Planned rural projects can develop more quickly because engineers and project managers do not have to wait for the materials to arrive from far away. They do not have to deal with unpredictable delays caused by the unavailability of materials or issues with long-distance shipments. This reliability in material procurement helps in keeping rural development projects on schedule.
2. Durability:
Once GI pipes are installed, communities can depend on them for a long time without requiring frequent repairs or replacements. This extended lifespan of the pipes is particularly beneficial for rural areas, where it promotes more sustainable resource allocation. As a result, the resources saved can be diverted to other crucial community needs or development projects.
3. Versatility:
GI pipes can be used for different things. For instance, they can help set up good irrigation for farming, or make sure water supply and drainage are working well. This flexibility means they can support many kinds of development projects, making life better in rural communities in various ways.
4. Improved sanitation and hygiene:
GI pipes transport water from sources to homes, ensuring that the water remains clean and free from contaminants along its journey. The zinc coating on these pipes plays a critical role by creating a barrier that protects the water from contamination by rust and other metallic impurities. Having a steady and clean water supply is key to keeping communities healthy. Also, using GI pipes to handle sewage and waste helps keep the community clean and hygienic.
When it comes to GI pipe application, they are also used across a wide array of applications, such as structural support, automotive reasons, transmission of liquid gas and oil and other engineering uses.
Looking for reliable GI pipe manufacturers?
Explore our steel tubes and pipes. We are one of the leading manufacturers of GI and MS pipes. We have an impressive production capacity of 120,000 metric tons per year. We use high-quality raw materials, including HR Coil from SAIL & TATA and Zinc from Hindustan Zinc Limited. The products meet the standards of various IS licences, such as IS 1239, IS 3601, IS 1161, and IS 3589, ensuring compliance with industry norms.
We manufacture pipes in sizes from ½” to 16” and thicknesses from 1.80 mm to 9.50 mm. The product range includes hollow sections from 19.5 mm x 19.5 mm to 220 mm x 220 mm, with pipe lengths from 4 m to 12 m (DRL). The pipes come in various surface finishes such as black painted, self-coloured/mill varnished, or galvanised, and feature different end finishes such as plain square cut ends, screwed & socketed ends, and more.
Addressing common misconceptions about PVC pipes in farming
Polyvinyl Chloride (PVC) pipes are commonly used in different agricultural applications. These pipes offer a convenient and cost-effective solution to ensure proper irrigation and water transportation for farming. Even though PVC pipes have become increasingly popular, there still exist some misconceptions regarding them. Here, we debunk some of these myths surrounding PVC pipes.
1. Myth: PVC pipes are not durable enough for agricultural use:
Reality: PVC pipes are, in fact, highly regarded for their resilience and durability. They are designed to withstand the rigorous conditions often found in agricultural settings. Their high durability means they can endure physical impacts and environmental stresses without significant damage. They can be effectively used both above ground and below ground. Hence, they can be used in a variety of agricultural applications, including irrigation, drainage, and water supply networks. Also, PVC pipes are inherently resistant to a wide range of chemicals. It helps them maintain their integrity and functionality over time, even in agricultural environments where chemical exposure is a constant.
2. Myth: PVC pipes are not environment- friendly:
Reality: PVC pipes have a long lifespan. This reduces the need for frequent replacements and associated environmental impact from manufacturing new pipes. PVC pipes are resistant to corrosion and require minimal maintenance. This, in turn, reduces the use of additional materials and resources. Also, many PVC pipes can be recycled into new products, reducing reliance on virgin materials. PVC pipes stand out as a practical and eco-friendly choice for modern agriculture.
3. Myth: PVC pipes contaminate water with harmful chemicals:
Reality: Modern, properly manufactured PVC pipes are safe for use in farm irrigation systems. They are rigorously tested and meet strict regulations to ensure they don't release harmful chemicals into the water supply.
4. Myth: PVC pipes are prone to leaks and breaks:
Reality: High-quality PVC pipes, when installed properly, are quite durable. They can withstand the wear and tear of regular use in agricultural settings. Just like any system, proper installation is essential for preventing leaks and cracks in the PVC irrigation lines. Using the right techniques and materials ensures a strong and reliable network for delivering water to crops.
Looking for information on high-quality PVC pipes for agriculture?
Explore our grey agricultural pipes. We use top-grade PVC materials in compliance with the IS 4985:2000 standard. Our products are backed by BIS License no: 5819583. We offer agricultural pressure pipes and fittings with either plain ends or socketed ends for straightforward, secure solvent cement welding during installation. Tailored to meet the agriculture sector's unique needs, our PVC pipes and fittings are engineered for optimal water flow and longevity.
Designed for the rigorous conditions of agricultural use, our products have outstanding resistance to corrosion, impact, and UV exposure.
Explore our pipes collection. Besides the grey agricultural pipes, we have several other types of pipes available, including CPVC, SWR and more. All of our pipes are resistant to cracks from environmental stress.
An insight into Utkarsh high mast poles: What makes them stand out ?
High mast poles are tall, freestanding structures designed to hold high-powered lamps and provide consistent lighting across extensive areas. Our high mast poles are of superior quality and are used for diverse applications. Here, we share some of the useful insights into our high mast poles:
1. In-house manufacturing and design capability:
Our annual production capacity stands at 300,000 units for polygonal poles and 12,000 units for high masts. We use cutting-edge software validated by IIT- Kharagpur to create optimised structural and foundation designs specifically for high mast lighting projects. This ensures the poles are strong, stable, and can withstand demanding environments. We use rust-free components throughout the pole. This includes electroplated rope drums, sprockets, and torque limiters, all designed to resist corrosion and ensure smooth operation for years to come. Our winch's rope drum features grooves on both sides, promoting precise and consistent ring alignment during operation. We understand that project needs vary. That's why we offer lantern rings in both detachable arm and fixed arm configurations which helps you choose the most suitable design for your specific application.
2. High-quality raw materials used:
We use only top-quality raw materials from renowned brands such as TATA and SAIL steel to manufacture poles that meet high standards. Every product we offer undergoes a meticulous hot-dip galvanization process, using Zinc sourced only from Hindustan Zinc.
3. Comprehensive testing:
Our in-house labs use spectrometers for in-depth chemical analysis of materials used in trailing cables. This ensures they meet the exact specifications for safety and durability outlined in the stringent IS9968 (P-1) standards. Before delivery, all winches and motors undergo demanding tests with appropriate loads. Our high masts are subjected to wind tunnel testing at IIT-Kanpur. This comprehensive testing ensures the masts can withstand various wind conditions, providing long-term stability and safety.
4. Impressive logistics and delivery network:
Our extensive network ensures that high mast light poles reach your site efficiently, often ahead of schedule. This minimises project delays and gets your lighting up and running sooner. Our commitment extends beyond the sale. We provide after-sales service, guaranteeing you have the support you need to ensure a smooth installation and continued operation. Our team is readily available to address any questions or concerns you may have.
If you are looking for a reputed high mast pole manufacturer, contact us today.
Benefits of solar street lighting for commercial and industrial zones
Solar lighting solutions can help reduce the reliance on electricity by offering an energy-efficient alternative source. Solar street lights have also found great popularity, especially in industrial and commercial areas. They offer a wide range of benefits when installed in these zones specifically. Here, we discuss some of the advantages of solar lighting in commercial and industrial zones.
1. Energy efficiency and cost savings:
Solar street lights rely on the sun’s power. They can directly harness the energy from the sun. Photovoltaic cells are used to convert the light energy into electricity. The electricity generated by the photovoltaic cells is stored in batteries. This stored energy is then used to power the street lights during the night. The capacity of these batteries ensures that even on cloudy days or during longer periods of darkness, the lights can still function effectively. For commercial and industrial applications, the shift to solar lighting can lead to substantial cost savings. While the initial investment in solar lighting systems may be higher compared to traditional lighting systems, the long-term savings are significant. The primary savings come from reduced energy expenses, as solar street lights operate on power generated by the sun. Also, there are often government incentives, rebates, and tax benefits associated with the installation of renewable energy sources
2. Environment-friendly solution:
Unlike traditional lights that rely on burning fossil fuels, solar power is a clean and renewable source of energy. This means businesses that use solar lighting can reduce their greenhouse gas emissions and help fight climate change. In today's world, working towards sustainability is important, and solar lighting helps industrial zones align their goals with global efforts to combat climate change.
3. Grid independence and reliability:
For businesses operating in remote areas or those facing unreliable grid connections, solar street lights offer many advantages. Unlike traditional lights that rely on the main power grid, solar lights can keep industrial zones lit up even during power outages or disruptions. This reduces dependence on centralised power sources and makes operations less vulnerable to grid issues.
4. Minimal maintenance requirements:
Since there are no complex external wiring systems, solar street light poles are less susceptible to the wear and tear that can affect traditional street lighting systems. External wiring can be vulnerable to damage from environmental conditions, which can lead to power outages and require frequent repairs. Such a wiring system is absent in solar poles which significantly lowers these risks.
Also, the use of Light Emitting Diodes (LED) in solar street lights is another factor that contributes to their low maintenance requirements. LEDs are known for their durability and long lifespan, often lasting upwards of 50,000 to 100,000 hours. This is significantly longer than traditional lighting solutions. LEDs also maintain consistent light output over time, reducing the need for replacements and maintenance
Looking for a reliable and reputed solar street light manufacturer?
Explore our solar street lighting solutions and other products. We maintain the highest standards, conforming to IS-2713/80 (Parts 1-3). We have an impressive manufacturing capacity of 250,000 poles per year. Our poles feature modular designs for easy transport across challenging terrains. They are designed for easy installation and low maintenance. They have high corrosion resistance and can withstand harsh weather conditions. We use the best-in-class steel from SAIL and TATA, with a finishing touch of hot-dip galvanisation in zinc from Hindustan Zinc. Our excellence in logistics management and committed after-sales support, help us meet and exceed our customer’s expectations.
Designing a plumbing system with UPVC pipes: Best practices
Plumbing system plays a vital role in any property, and choosing the right materials can significantly impact its longevity and functionality. Unplasticized Polyvinyl Chloride (UPVC) pipes are a popular option for plumbing due to several key benefits:
- UPVC has exceptional resistance to wear and tear, corrosion, and chemicals which means a longer lifespan for the entire plumbing system.
- UPVC's lightweight nature simplifies installation, making it easier to handle and manoeuvre during the plumbing process.
While UPVC is a durable material, adhering to the best practices can further enhance its lifespan and ensure optimal performance. Here we share some of the tips on designing a plumbing system with UPVC pipes:
- Proper sizing and planning: Selecting the right pipe size for each application within the plumbing system is important. Factors such as water pressure and flow rate must be considered to ensure sufficient water flow throughout the system. Consulting a qualified plumber during the planning stage helps in proper sizing.
- Professional installation techniques: UPVC pipe installation must be done by qualified and certified plumbers. They possess the expertise to ensure proper alignment, connection, and support for the pipes. Experienced plumbers also avoid sharp bends that can restrict water flow and meticulously seal all joints to prevent leaks.
- Thermal expansion: UPVC pipes naturally expand and contract with temperature changes. During installation, it's vital to account for this to avoid straining the system and causing potential plumbing problems.
- Regular maintenance and inspection: Regular maintenance and inspection are essential for ensuring the long-term health of the UPVC plumbing system. This involves periodically checking for leaks, signs of corrosion, or other potential damage. Implementing a routine maintenance schedule allows for early detection and intervention. It prevents minor issues from escalating into major problems.
Looking for a reliable and reputed UPVC pipe manufacturer?
Explore our uFLO uPVC pipes and fittings. Our uFLO UPVC pipes are designed to meet the highest standards of quality and durability, making them ideal for a wide range of applications and industries. Our products are engineered with reliability and efficiency in mind. They offer exceptional performance, long-lasting durability, and excellent UV resistance. Our UPVC fittings range includes - coupler, equal tee, end cap and reducing tee. Our UPVC pipes range from 1/2 inch to 2 inches in push-in pipe size, complying with ASTM D 1785 Schedule 40 and 80. Similarly, our UPVC fittings are available in both threaded and push-in formats, ranging from 1/2 inch to 2 inches, in line with ASTM D 2467 Schedule 80 specifications.
Safety protocols and best practices in power distribution
Electric power distribution is a complex domain where the safety of workers and the reliability of the power supply system are of utmost importance. The transmission and distribution of electrical power include risks such as electrical shocks and system failures. To ensure a robust power distribution system, safety protocols and best practices play an important role. Here, we discuss some of the useful insights on critical safety measures necessary to protect workers and maintain a reliable power supply:
1. General safety:
- Training and certification: Only workers who undergo proper training and certification should be cleared to work on electrical power distribution system.
- Lockout/Tagout (LOTO): LOTO procedures are important not only for the protection of workers but also to maintain the integrity of the power distribution system.When multiple workers are involved in maintenance, a "group LOTO" procedure is used. Each worker applies their own lock to the isolating devices, ensuring everyone has control over the re-energization process.
- Personal protective equipment (PPE): When working with live wires and other components of the power distribution system, workers must wear appropriate personal protective equipment (PPE) to ensure their safety.
2. Equipment safety:
- Regular maintenance and inspections: Predictive maintenance schedules have to be established to address issues before they escalate.
- Grounding and earthing: Grounding is a safety technique that's important for both protecting people and keeping electrical equipment safe. It works by creating a direct path for electrical current to flow into the ground in case of a fault, like a short circuit.
3. Work practices:
- Planning and risk assessment: Before working on power distribution systems, planning and assessment of potential hazards is important. The plan should outline ways of reducing specific risks.
- Working on de-energized equipment: It's the safest method. However, it may not always be feasible, and in such cases, stringent safety measures must be adhered to.
Looking for information on electrical power distribution system?
Explore our power distribution structures. We offer a diverse selection of products including single circuit, double circuit, and multi-circuit towers, designed to accommodate twin, quad, and hex conductors. These towers are compatible with both AC and DC lines. With 40 years of manufacturing excellence and a team of 100 engineers all over the country, we are a well-known and trusted company in the infrastructure field. At our core, we hold a deep-seated commitment to ensuring customer satisfaction. This means that every aspect of our business, from the initial design to the final delivery of our products, is executed with the customer's needs and expectations in mind.
The importance of maintaining telecom towers in remote areas
Telecom towers play an important role in our connected world. They transmit and receive signals between cell phones and the network. This lets us make calls, send texts, and use mobile data. They also support radio and television signals. By expanding coverage areas and providing strong signals, these towers keep everyone connected – even in remote locations. However, to reap the benefits of connectivity in rural areas, it’s important to maintain telecom towers. Here, we share some insights on maintenance of telecom towers in remote areas.
1. Ensuring reliable communication:
Without a proper maintenance schedule in place, the telecom towers may become prone to failing. When this happens, the entire region can suffer from temporary communication disruptions. The situation can only get better once the tower is repaired, which can take significant time and money. Maintaining the tower periodically, on the other hand, can prevent such widespread disruptions. It can ensure that the remote area has connectivity at all times.
2. Public safety:
In times of natural disasters or other emergencies, reliable communication can be the difference between life and death. When telecom towers are well-maintained, residents in remote areas can call for help. As a result, emergency services can be dispatched quickly and effectively. They also facilitate seamless communication between rescue workers on the ground. This allows for better coordination, quicker response times, and a more efficient rescue operation. Also, functional telecom towers allow authorities to send important updates and instructions to remote areas, keeping residents informed and prepared. This could include alerts about impending dangers, instructions for evacuation, or information on where to find shelter and emergency supplies. The direct line of communication ensures that residents are not only aware of the situation but also prepared to take necessary actions.
3. Economic benefits:
Proper maintenance of telecom towers can also impact the economic stability of a region. With the availability of modern lines of communication, the locals of these regions have more work opportunities. They can remotely work for different organisations. Also, students can join online courses and improve their employability. Even local businesses can benefit greatly by shifting to ecommerce platforms and selling their products to people all across the globe.
4. Safety of the infrastructure:
With regular inspections, technicians can identify any issues with the towers. Corrosion, loose bolts, or damage from storms are some of the common problems that can be detected during inspections. By addressing these issues promptly, technicians can prevent them from escalating into tower failures such as the collapse of the tower which in turn can pose a serious threat to people and property nearby.
Looking for reliable and reputed telecommunication tower suppliers?
Explore our telecom tower structures. Our seasoned team of engineers and designers is committed to ensuring that each tower not only stands structurally sound but also meets the international benchmarks. Through stringent quality controls, cutting-edge manufacturing techniques, and the use of premium materials, we consistently manufacture telecom towers that can withstand various environmental conditions. We offer a wide range of designs such as Lattice, Angular, Tubular, and Hybrid.
We are recognised as a key player on the global stage. Our core focus is on providing customised solutions that cater to the diverse requirements of our clients, making us a trusted partner in the industry.
PEBs: How streamlined production saves you time and money?
Pre-engineered buildings (PEBs) are leading the charge towards faster, more cost-effective projects. Unlike traditional construction methods that rely heavily on on-site fabrication, PEBs use controlled factory environments and advanced techniques to pre-engineer and pre-fabricate building components. This streamlined approach offers numerous advantages, saving both time and money for builders and owners. As one of the leading PEB manufacturers, we explore some of the ways how PEBs save you time and money:
1. Faster manufacturing, streamlined construction:
PEBs eliminate the need for extensive on-site construction with the help of standardised designs and pre-fabricated components. These components arrive at the construction site ready for assembly, eliminating the time and resources required for custom fabrication. This results in faster manufacturing times in factory settings - this helps builders to move quickly from project conception to completion.
2. Reduced labour costs and streamlined workforce management:
IPEBs simplify the construction process, reducing the need for a large team dedicated to on-site fabrication. Since the components arrive pre-fabricated and ready for assembly, construction team can focus on installations. This streamlined approach not only reduces labour costs but also simplifies workforce management.
3. Shorter construction timelines and earlier revenue generation:
Construction timelines play a key role in determining project costs. Usually, lengthy construction periods can significantly inflate expenses. PEBs, with their pre-fabricated components and faster on-site assembly, dramatically reduce construction timelines. This results in quicker project completion. As a result, builders can deliver projects earlier and potentially begin revenue generation from the property sooner.
4. Minimised material waste and reduced environmental impact:
The controlled factory environment of PEB manufacturing lets precise control over raw material usage. This meticulous approach minimises material waste, a significant concern in traditional construction. By reducing waste, PEBs not only contribute to a more sustainable construction process, but also deliver real cost savings.
5. Predictable costs and improved budgeting:
One of the biggest advantages of PEBs is their predictability. Unlike traditional construction, which can be prone to unforeseen delays and cost overruns, PEBs offer a high degree of predictability. With pre-fabricated components and streamlined processes, builders can more accurately estimate project costs, leading to improved budgeting and reduced financial risks.
Beyond cost savings: additional benefits of PEBs
PEBs offer advantages beyond just cost savings. The controlled factory environment ensures consistent quality in the pre-fabricated components, leading to a more durable and reliable final structure. Also, PEBs offer design flexibility. The modular nature of PEBs lets customisation of building size and layout. Buildings can be designed with various lengths, widths, and heights to fit specific needs. To know more benefits of PEB buildings, check this useful read.
Looking for a reliable PEB structure manufacturer?
Explore our PEBs. Our team comprises seasoned professionals, all highly skilled and qualified to oversee and execute every project flawlessly. Our in-house capabilities include complete production cycles—from fabrication to testing, quality assurance, galvanising, painting, logistics, and installation—ensuring unparalleled quality control and timely delivery. When it comes to steel fabrication, we have a robust output exceeding 25,000 MT per month. Annually, we manage the procurement and processing of over 300,000 MT of steel to sustain our high-volume production.
How to choose the right location for solar street light poles?
Solar street lights are rapidly transforming urban landscapes. They offer a sustainable and efficient alternative to traditional electric lighting. These lights harness the power of the sun, thus reducing reliance on the grid and lowering energy costs. However, to maximise their effectiveness, the right placement of solar street light poles is important. Here, we share some of the useful insights on selecting the right location for solar street light poles
1. Ample sunlight:
The primary consideration should be that the location receives ample sunlight throughout the day. Ideally, the area should have minimal obstructions such as buildings that could cast shadows and block sunlight during peak daylight hours. Open spaces such as parks, parking lots, or fields are excellent choices.
2. Safety and security:
Check whether the location has lower crime rates and higher pedestrian activity. These factors reduce the risk of vandalism and extend the operational life of the installations.
3. Accessibility
Like any lighting system, solar street lights require periodic maintenance. This includes cleaning the solar panels to remove dust or debris, inspecting the batteries and electrical components, and occasionally performing software updates on the lighting controls. Therefore, during installation, it's crucial to choose a location that is easily accessible to maintenance personnel and their equipment.
4. Environmental impact:
Selecting locations that minimise environmental disruption is also important. This involves avoiding areas where installation might damage existing vegetation or wildlife habitats. Selecting sites previously disturbed can help reduce any negative environmental impacts.
5. Additional factors:
The height and spacing of solar light poles impact the effectiveness and aesthetics of the lighting system. Taller poles generally illuminate a larger area. The increased height also helps keep the solar panels above obstructions, ensuring they receive maximum sunlight. However, excessively tall poles can be visually unappealing and potentially pose safety concerns. A balance needs to be struck between achieving optimal illumination and maintaining a visually pleasing streetscape. The distance between poles should be strategically planned to ensure uniform light distribution throughout the designated area. Overly spaced poles can create dark spots, while poles placed too close together can lead to light overlap and wasted energy.
Looking for high-quality solar street light poles?
Explore our solar street light poles. We offer a wide range of pole heights, from a compact 3 metres to a towering 150 feet, to perfectly suit your specific application. We can also customise the system to meet your exact needs. You can also explore our steel tubular poles. Our comprehensive range of poles caters to every need, from illuminating streets and walkways to adding a decorative touch to public spaces.
Signs that your uPVC pipes need professional attention
Unplasticized polyvinyl chloride (uPVC) pipes are commonly used in plumbing systems because they are highly durable and resistant to corrosion. This results in a reliable plumbing system which is not prone to frequent breakdowns. However, over time and use, even uPVC pipes may suffer some damage or face issues. When that happens, the pipes require professional attention. Here, we share some of the warning signs that indicate that uPVC pipes need proper repair and maintenance.
1. Leaking pipes:
One of the most obvious signs that your uPVC pipes need professional attention is visible leaks. Leaks can occur at joints, cracks, or holes in the pipes, leading to water damage and mould growth. Leaks don't just damage your home; they can also damage your wallet. Every drop of water leaking from a pipe is water you're paying for but not using. Over time, these seemingly insignificant leaks can accumulate on your water bill.
2. Low water pressure:
Water pressure drops in the plumbing system are indicative of a wide range of issues, such as damaged or obstructed uPVC pipes. So, if there is a sudden decrease in the water pressure in showers or faucets, it could be time to have a professional inspect the entire piping system. Plumbers can identify the issue and get to the root of it.
3. Strange odours:
Some uPVC pipes may emit a foul smell after considerable use. These odours can occur only when there is bacterial growth inside the pipes or there is a sewage gas leak. Besides the foul smell, these issues can also indicate water contamination in the pipes. If you notice any unpleasant odour from or near the drains, contact a plumber for professional assessment.
4. Unexplained water discoloration:
Discoloration of the water coming from uPVC pipes can also indicate an underlying issue. Usually, discoloration happens because of some type of contamination within the plumbing. If you notice any unusual changes in the colour of your water—such as a brownish, reddish, or greenish hue— it is important to address these changes promptly. Contact a professional plumber to investigate and resolve the issue.
Looking for a trustworthy and reliable uPVC pipe manufacturer?
Explore our uPVC pipes and fittings. The products are lead-free, UV resistant, and easy to install, with leak-proof joints that maintain pressure integrity even after prolonged use. They have a mirror-smooth inner surface, are self-extinguishing, and offer cost-effective maintenance with low ownership costs. They provide an optimum flow rate without clogging, and are free from rusting and pitting. Our uFlo UPVC Pipes and fittings comply with Push Pipe Manufacturing standards ASTM D1785 Schedule 40 & 80, and the fittings meet threaded & push manufacturing standards ASTM D2467 Schedule 80.
Future trends in galvanised piping: Useful insights by a leading GI pipe manufacturer in India
Galvanised iron (GI) pipes have long been valued in construction and plumbing for their resistance to corrosion. These pipes undergo a galvanisation process where a protective zinc coating is applied to iron or steel to prevent rusting. This method improves their longevity and makes these pipes suitable for both indoor and outdoor environments. With ongoing technological improvements, the future of galvanised piping looks promising. Here are some emerging trends expected to shape the evolution of GI pipes:
1. Advancements in coating technologies:
Traditional GI pipes are coated with zinc to protect against corrosion. Future innovations in coating technologies are expected to further boost durability and corrosion resistance. Innovations such as advanced zinc alloys and duplex systems could greatly extend the life of GI pipes. These advanced coatings are designed to withstand harsh conditions and high moisture levels.
2. Focus on sustainability:
Manufacturers are exploring more sustainable practices, such as using recycled materials in the galvanisation process or reducing energy consumption. Moreover, improving coating techniques may result in longer-lasting GI pipes. This would reduce the need for frequent replacements and thereby lessening environmental impact.
3. Integration with smart technologies:
Smart sensors and monitoring systems can play a significant role in predictive maintenance of GI pipes. These technologies offer real-time monitoring of pipes - which makes it possible to detect corrosion or leaks early. Identifying potential issues at an initial stage has many benefits such as:
- Reduced Costs: Early detection of leaks and corrosion can prevent costly repairs and replacements in the long run.
- Increased System Efficiency: Predictive maintenance based on sensor data helps to optimise system performance and minimise downtime.
- Improved Safety: Early detection of potential problems can prevent pipe failures that could lead to safety hazards.
As these innovations are adopted, the role of GI pipes in modern infrastructure is likely to become even more significant.
Looking for a reliable GI pipe manufacturer in India?
Explore our steel tubes and pipes range, which includes several products, such as GI pipes, ERW pipes, MS pipes, and others. We have an annual production capacity of 140,000 metric tons for steel pipes and tubes. Our pipes are versatile and cater to a wide range of applications across various industries. These include uses in air and water lines, structural components and fencing, fire sprinkler systems, borewells, and more. The end finishing of the pipes is precise; we use high-quality raw materials sourced from reputable suppliers such as SAIL and TATA and comply with the rigorous standards set by IS specifications. We have continuously exceeded innovation expectations, resulting in an impressive annual turnover of approximately Rs. 2000 Crores.
Useful insights on Utkarsh India’s SWR pipes and fittings
Soil, waste and rainwater (SWR) pipes and fittings are specifically designed to carry rainwater and wastewater away from buildings. These systems help in managing the drainage efficiently, preventing water accumulation and potential damage to building structures.
Utkarsh India SWR pipes help transport the wastewater with utmost efficiency. They have a wide range of features, such as chemical resistance and superior strength, which helps in the proper disposal of wastewater from buildings.
Here, we share some of the useful insights into our SWR pipes and SWR fittings.
1. Features
- They are UV resistant, which makes them suited for outdoor applications.
- The SWR pipes and fittings have a self-extinguishing feature, which can help minimise the damage when a fire breaks out.
- Their chemical resistance means that the pipes and fittings are highly suited to a diverse range of applications and installation in harsh environments.
- The durability of the SWR pipes and fittings ensures that they offer reliable and long lasting performance.
- Highly user-friendly design, which ensures minimal difficulty during installation.
- Our SWR pipes and fittings are resistant to corrosion and rust, which helps to extend their overall longevity.
- Due to our precision engineering techniques, there is no risk of leakage even in the joints.
- Every pipe and fitting undergoes an extensive quality check process, which ensures that the quality remains consistent throughout.
2. Areas of application:
Our SWR fittings and pipes are suitable for use in various areas. Here are some of them -
- Houses and apartments:
SWR systems are essential in homes, where they help to drain rainwater, wastewater and soil. They ensure that hygiene is maintained within the residence.
- Commercial buildings:
They are used in maintaining the overall drainage efficiency in commercial buildings or complexes, such as offices, shopping malls and others.
- Industrial facilities:
They can drain wastewater efficiently and ensure a healthy and hygienic environment for workers.
- Educational institutions:
They are also used in schools, colleges and other educational institutions.
- Healthcare facilities:
Hospitals need to be hygienic and clean. That is why SWR pipes and fittings are essential to maintain waste and drainage.
3. Testing:
The following are some of the tests that Utkarsh India SWR pipes and fittings undergo for quality checking -
- Reversion test
- Stress relief test
- Effect on sunlight
- Resistance to sulphuric acid
4. Available types:
- Type A (75 mm to 160 mm) for ventilation and rainwater systems
- Type B (75 mm to 315 mm) for soil and waste discharge
5. Identification colour:
- Steel Grey for general identification
- Type-A Printing in blue colour
- Type-B Printing in white colour
Explore our SWR pipes and fittings. Our fittings range includes various products, including socket plug, plain yee, reducer, coupler, door tee and more.
The hidden costs of traditional pipes: Why HDPE pipes are a smarter investment?
High-density polyethylene (HDPE) pipes are emerging as a compelling alternative to traditional metal pipes like steel or copper. While HDPE pipes might have a slightly higher initial cost, they offer substantial hidden cost savings in the long run. Let's explore some of the reasons why HDPE pipes are the wiser investment for your next plumbing project:
1. Corrosion and rust:
Metal pipes are vulnerable to rust and corrosion. Over time, exposure to moisture, chemicals, and environmental elements can cause significant degradation. This translates into leaks, cracks, and potential bursts in your pipes. Addressing these issues requires immediate repairs or even complete pipe replacements, incurring significant costs for both materials and labour.
HDPE pipes, on the other hand, are known for corrosion resistance. Their inherent material properties prevent rust and corrosion, ensuring they maintain their structural integrity for decades. This translates to minimal maintenance needs and eliminates the substantial expenses associated with frequent repairs and replacements that plague traditional metal pipes.
2. Scaling and buildup:
Other common issues that traditional pipes face include scaling and the deposit of minerals. This is especially true in regions that have hard water that is high in mineral content. Over time, scaling can restrict the normal water flow and reduce water pressure within the system. The blockages and clogs can get so severe that users may need to contact plumbers and get the deposits cleared. Such maintenance procedures can lead to significant additional expenses over the lifespan of the pipes.
HDPE pipes, on the other hand, have smooth inner surfaces that can resist scaling and deposits. This ensures that the water can flow through without any resistance. So, there is no need for frequent cleaning.
3. Weight and installation costs:
Metal pipes are considerably heavy and can be difficult to transport, which can increase the transportation expenses. Their weight also makes them difficult to handle during installation. This can lead to longer timelines for pipe installation and higher labour charges as a result. Besides that, workers may need safety equipment while handling such pipes.
HDPE pipes are significantly lighter in comparison, which results in minimal transportation and installation expenses.
Additional benefit: Environmental impact is another crucial factor to consider when choosing pipe materials. Traditional metal pipes have a larger carbon footprint compared to HDPE pipes. Also, disposing of used metal pipes at the end of their lifespan can pose environmental challenges.
HDPE pipes offer a more sustainable solution. Their production generally requires less energy and resources compared to metal pipes. Furthermore, HDPE pipes are made using recyclable materials. By choosing HDPE pipes, you're not just making a smart financial decision, you're also making a positive impact on the environment.
Looking for a reputed HDPE pipe manufacturer?
Explore our HDPE pipes. Our pipes are manufactured from virgin-grade raw materials and rigorously tested to ensure exceptional performance across diverse applications including potable water distribution, sewer systems, chemical transportation, irrigation systems, HVAC systems, and more. They are lightweight and easy to transport, thus, ensuring a smooth installation process. Their smooth inner surface minimises friction, resulting in a consistent C-value of 150 throughout their lifespan. Our HDPE pipes are built to withstand harsh conditions. They are crack-resistant, strong, weather-resistant, and offer excellent insulation properties. We do rigorous testing procedures, including stripe checks, visual inspections, melt flow rate analysis, density measurements, overall migration tests, and more. This ensures consistent quality and reliable performance.
Why Hardik Pandya is the best fit as ambassador for Pipes ka All-Rounder - Utkarsh Pipes & Fittings
We are so excited and happy to have cricketing superstar Hardik Pandya represent us as the brand ambassador of Utkarsh Pipes and Fittings. Hardik has impressed us all with his brilliant all-rounder skills just like we have impressed by delivering piping products of the highest calibre. Hardik Pandya, renowned for his all-round cricketing prowess, is now proudly representing Utkarsh Pipes- 'Pipes ka All-Rounder!'
Why are Utkarsh Pipes known as ‘Pipes ka All-Rounder?’
- Highly strong: Our pipes and fittings are capable of withstanding high force impacts, even one of Hardik’s hardest hitting strokes. This strength has ensured that our pipes and fittings are able to carry significant loads without falling apart. Instead, our products have become a force to be reckoned with.
- Durable: Our pipes are made to last for considerable periods even when exposed to the most challenging situations. This is yet another quality where our products seem to reflect Hardik’s talents. Just like he is known for his resilient performance during the nail-biting overs of a match, our pipes perform admirably even in the toughest environments.
- Non-toxic: The water delivered through our pipes is just as pure as Hardik Pandya’s skills on the cricketing field. Our pipes come with a zinc-based stabiliser that helps remove toxins. So, you and your family can enjoy safe and hygienic water, which ensures long-term health and well-being. So, every time you take a sip of water from these pipes, you will feel how clean it is - almost as clean as Hardik’s strokes with the bat.
- Pressure resistant: Our pipes go through long-term hydrostatic tests and perform admirably against burst pressure. High pressure operations do not seem to cause problems for the pipes, much like how Hardik remains cool and handles pressure situations with ease.
- Leak-proof: Our pipes ensure reliable water supply and drainage without developing any leaks. This incredible feature helps to maintain the water pressure within the pipes and prevent other issues. In this regard too, our pipes resemble Hardik’s abilities on the field. As a phenomenal fielder, he never lets the ball slip past him. And, our pipes do not let any water slip out either.
Explore our pipes to know more about what we have to offer. We have a wide range of pipes, depending on your needs and requirements. Also, check out what Hardik Pandya has to say about us.
Difference between MS and ERW pipes
Both mild steel (MS) and electric resistance welded (ERW) pipes are commonly used steel pipes. However, their manufacturing processes and characteristics differ greatly, making them suitable for diverse applications. Here, we share some of the key distinctions between MS and ERW pipes.
1. Manufacturing Process:
-> MS pipes:
- Seamless MS pipes: These are manufactured using a hot rolling process. Steel billets are heated to a high temperature, making them more malleable. They are then extruded through a die to form a pipe without any welds. This process results in seamless pipes.
- Welded MS pipes: Mild steel pipes can also be produced by welding, similar to ERW pipes, but using mild steel material.
-> ERW pipes:
ERW pipes are formed from steel coils that are continuously rolled and shaped into a cylindrical form. The edges are then brought together and fused using an electric current. The current creates a high-temperature weld along the seam. This process allows for continuous production and makes ERW pipes a more cost-effective option.
2. Material Properties:
-> MS pipes:
MS pipes are known for their impressive ductility and malleability, making them easier to bend and manipulate. They offer good strength and are suitable for applications where pressure is not a major concern. Seamless MS pipes can be more expensive due to the complexity of their manufacturing process.
-> ERW pipes:
The welding process used in ERW pipes can affect their material properties. The heat from welding creates a slight metallurgical difference in the weld zone compared to the base metal. However, modern ERW pipes are manufactured with high-quality control to minimise these variations. ERW pipes generally offer good strength and are suitable for a more diverse range of pressure applications compared to MS pipes.
3.Choosing the Right Pipe:
-> Application:
One must consider the purpose of the pipe. If easy bending is important for the application, MS pipes, particularly the seamless variety, are generally more preferable. However, for pressure applications, ERW pipes offer better strength.
-> Pressure rating:
Determining the pressure requirements of the project is vital. Seamless MS pipes are generally limited to low-pressure applications, while ERW pipes can handle moderate to high pressures depending on their wall thickness.
Looking for high-quality steel tubes and pipes?
Explore our steel tubes and pipes. We manufacture steel tubes and GI pipes in all diameters for a wide range of applications, including the air and water industry, industrial structural purposes, firefighting and HVAC systems, and general engineering. Our products comply with all national and international standards, such as IS, BS, EN, ASTM, ISO, and AS. With an approved manufacturing capacity of 140,000 metric tons per year for GI and MS pipes, we ensure high-quality production to meet diverse industry needs. If you are looking for information on MS pipe distributor , get in touch with us.
Difference between W-beam crash barriers and the Thrie beam crash barriers
Metal crash barriers are placed alongside busy roads to prevent vehicles from veering off and crashing dangerously. Two prevalent types of crash barriers used extensively are W-beam and Thrie-beam barriers. While they share the same core function, they possess distinct characteristics suited for different applications. Here, we share some of the major differences between W-beam crash barriers and Thrie-beam crash barriers.
1. W-Beam crash barriers:
The W-beam, also known as the double-wave barrier, is a classic and widely used design. Its profile resembles a capital "W". It offers a simple yet effective deflection mechanism. Here are some of its key features:
- Design and material: W-beams are constructed from corrugated steel sheets, which ensures a balance between strength and weight. The corrugated design improves rigidity and helps with controlled deflection upon impact. This allows the barrier to absorb some of the collision force.
- Applications: W-beam barriers are ideal for various applications, including:
- Roadside protection: Shielding vehicles from roadside hazards like embankments, trees, or utility poles.
- Median separation: Dividing traffic flow on highways and preventing head-on collisions.
- Traffic control: Directing traffic flow in construction zones or around temporary hazards.
Advantages:
- Cost-effective: The simple design and readily available materials make W-beams a cost-efficient option for many applications.
- Versatility: Their adaptability makes them suitable for different roadside safety needs.
- Easy installation: The straightforward design ensures quick and efficient installation.
2. Thrie-Beam crash barriers:
The Thrie-beam crash barrier features a three-wave corrugated profile. This extra corrugation translates to several key advantages:
- Design and material: Similar to W-beams, Thrie-beams are made from corrugated steel. However, the extra corrugation provides increased rigidity and strength.
- Applications: Thrie-beam barriers are particularly suited for areas with:
- High traffic volume: They can withstand the impact of heavier vehicles travelling at higher speeds.
- Increased risk of severe accidents: Their superior strength makes them ideal for high-risk zones like sharp curves or bridge approaches.
Advantages:
- Superior impact resistance: The three-wave design offers better deflection and impact absorption capabilities. This helps to minimise the damage to vehicles and occupants in high-speed collisions.
- Reduced redirection risk: The improved deflection characteristics of Thrie-beams can help prevent vehicles from bouncing back into traffic lanes.
Looking for information regarding metal beam crash barrier prices?
Explore our metal beam crash barriers. Discover our wide range of crash barriers, including W-Beam and Thrie Beam variations designed to meet diverse safety needs.
We have a manufacturing capacity of 12,000 MT per month and use only the best quality raw materials. Our facilities include an in-house testing laboratory and a 24/7 logistics and dispatch department. We maintain a ready stock of at least 50 km at all times. Our four in-house galvanisation units, each 12.8 metres long, ensure top-notch quality. Our materials adhere to quality norms set by Indian and American boards and are crash-tested to meet European standards.
To know more about our metal beam crash barrier specifications,contact us.
Handling customer complaints: Best practices for PVC pipe suppliers
Even though PVC pipes are durable and versatile, they are not immune to various issues. How a PVC pipe supplier deals with these complaints not only impacts customer satisfaction but also shapes their reputation. Here are some best practices to ensure a smooth and positive experience when addressing customer complaints about PVC pipes.
1. Active listening and empathy:
When a customer contacts you with a complaint, the first step is to actively listen without interrupting. Allow them to fully explain the issue they are facing with the PVC pipes. Validate their frustrations and show empathy for the situation. Phrases such as "I understand your frustration" or "Thank you for bringing this to our attention" demonstrate that you take their concerns seriously.
2. Information gathering and clarification:
Once you have a general understanding of the complaint, ask specific questions to gather more details. This might involve inquiring about the type of PVC pipe, the application, and the nature of the problem they are experiencing. If possible, request relevant documentation like purchase receipts, project specifications, or photos/videos of the issue.
3. Problem-solving and resolution:
Promptly investigate the complaint. This might involve reviewing production records and consulting with technical teams. In some cases, it might also involve sending a representative to the customer's site to assess the situation firsthand.
Based on your investigation, propose solutions that address the customer's concerns. This can be done in various ways, such as offering replacements, providing technical guidance, or issuing a partial refund depending on the situation. Keep the customer informed throughout the process. Communicate the timeline for investigation and resolution, and explain the reasoning behind any proposed solutions.
4. Following up and maintaining relationships:
After implementing a resolution, follow up with the customer to ensure their satisfaction. This demonstrates that you care about their experience beyond simply resolving the immediate issue. Also, analyse the issues to ensure similar problems do not occur in the future.
Looking for information on reputed PVC fittings manufacturers in India?
Explore our PVC pipes and fittings. We offer high-quality PVC piping solutions under an expansive umbrella that includes uPVC, CPVC, SWR, CPVC column, PVC well casing, HDPE pipes, garden pipes and fittings, and water tanks. Our polymer production capacity is 68,000 MT per annum. We have a 24/7 logistics and dispatch department maintaining 10,000 tons of stock at all times. Our robust distribution network covers Pan India and exports to over 35 countries. We have a network of 10,000+ channel partners.
How PEBs contribute to reduced construction waste?
Construction practices are constantly evolving to minimise environmental impact. Pre-engineered buildings (PEBs), also known as prefabricated steel buildings, are emerging as a sustainable alternative to traditional construction methods. One of their key advantages lies in their ability to significantly reduce construction waste. Here, we share some of the ways in which a PEB steel structure can reduce waste generated during the construction process.
Traditional construction and the waste problem:
Conventional construction sites often generate a substantial amount of waste due to various factors, including:
- Improper material management: On-site cutting and fabrication of building components can lead to excess scraps and offcuts.
- Site variations and errors: Unexpected changes in plans or mistakes during construction can result in unusable materials or resource wastage. These factors can greatly increase the amount of waste produced.
- Limited reusability: Traditional building materials, such as concrete or bricks, often cannot be reused once they are discarded.
These factors contribute to overflowing landfills and strain natural resources. PEBs offer a solution by promoting a more controlled and efficient building process.
How PEBs contribute to reduced waste?
PEBs address the waste problem through several key aspects:
- Off-site fabrication: Unlike traditional construction, where materials are cut and assembled on-site, PEBs are manufactured in controlled factory environments. This allows for precise measurements and minimal wastage during the fabrication process.
- Computer-aided design (CAD): PEBs use advanced CAD software to optimise material usage. Every component is designed to specific requirements, reducing the likelihood of errors and unnecessary material use.
- Higher reusability: The steel components used in PEBs are highly recyclable. At the end of a PEB's lifespan, the steel can be dismantled and repurposed for new construction projects, minimising the demand for virgin materials.
Looking for information on PEB building structure?
Explore our pre engineered buildings. We can fabricate up to 25,000 metric tons each month, with all operations, including fabrication, done in-house. Our in-house testing laboratory conducts regular quality checks on both raw materials and finished goods. We use highly durable and galvanised materials that meet IS2062 and ASTM572 standards. Our 24/7 logistics and dispatch department ensures a quick turnaround time for custom orders. Our engineering team offers installation and technical advisory services. We source top-quality raw materials from reputed vendors like SAIL. Our designs are approved by IITs, Indian Railways, PHED, and SGS.
Developing a maintenance schedule for UPVC pipe systems
Unplasticised polyvinyl chloride (UPVC) pipes are widely used in plumbing and drainage systems. They are preferred for their durability, cost-effectiveness, and corrosion resistance. Proper maintenance of these components is important to extending their lifespan and maintaining their performance. Here, we share some useful insights on establishing a maintenance schedule for UPVC pipes.
Understanding the System:
- System Layout: It is important to become acquainted with the layout of the UPVC pipe system. This includes understanding the sizes and functions of the pipes, whether they are used for potable water supply or drainage. Keeping a system map on hand can be beneficial.
- Material Age and Condition: The age and current condition of the UPVC pipes are key factors that decide the frequency of maintenance activities. Systems that are relatively new may not require inspections as often, whereas older systems may need more frequent checks.
Schedule Breakdown:
1. Daily or Weekly Inspections:
- Visual Inspection: Regular visual inspections can help detect any signs of leaks, cracks, or unusual bulging in the pipes or fittings. Special attention should be given to areas exposed to sunlight or extreme temperatures, as these factors can accelerate the degradation of pipes.
- Drainage System: In drainage systems, it is critical to monitor for clogs or blockages by observing water flow rates. Slow drainage can be a sign of an impending problem.
1. Quarterly Maintenance:
- Cleaning Fixtures: Clean faucets, showerheads, and other fixtures periodically to eliminate mineral deposits that prevent proper water flow or cause corrosion.
- Flush Drains: Periodically running hot water through drains can help prevent the buildup of grease and reduce the likelihood of clogs.
3. Biannual Maintenance:
- Pressure Check: Conducting a pressure check biannually is important. A noticeable drop in pressure could indicate leaks or damage within the pipes. A qualified plumber should conduct these checks.
- UV Protection: For UPVC pipes exposed to sunlight, it is important to check for signs of UV degradation, such as discoloration or brittleness. Applying a UV-resistant coating may be necessary to protect and prolong their lifespan.
Looking for UPVC & CPVC pipes fittings manufacturers?
Explore our UPVC pipes and fittings. Utkarsh uFLO UPVC (Unplasticized polyvinyl chloride) with UV resistance is the most reliable solution for cold water transportation. These pipes are manufactured using the best-sourced raw materials and adhere to international standards of manufacturing excellence. The uFLO UPVC pipes and fittings are available in Push Pipe Manufacturing standards ASTM D1785 Schedule 40 & 80, with fittings available in threaded and push manufacturing standards ASTM D2467 Schedule 80. They are lead-free, UV resistant, easy to install, and feature leak-proof joints. The pressure remains unaffected even after prolonged use, and the mirror-smooth inner surface ensures optimum flow rate with no clogging. Also, the pipes are self-extinguishing, cost-effective, and have low maintenance costs. They undergo rigorous testing, including visual appearance tests, effects on water tests, density checks, hydraulic characteristic acceptance tests, flattening tests, reversion tests, opacity tests, and tensile strength tests.
Also, explore our CPVC pipes and fittings which come with ISI certification and meet the highest international standards through a rigorous 6-stage quality check process. Featuring anti-slip high-grade rubber ring inserts in all brass fittings, our CPVC products ensure easy installation and exceptional chemical and impact resistance. These pipes can withstand temperatures up to 93 degrees Celsius, are leak proof, weather-resistant, and provide superior insulation. They are also non-inflammable and resistant to scaling, impact, and bacteria.
Our latest PEB building project completed: check the details on N.S. Power’s industrial shed
We pride ourselves on delivering high-quality pre-engineered steel buildings (PEBs) that meet exact needs of our clients, no matter where the site is located. Our recent project for M/s. N.S. Power in Dumka, Jharkhand, showcases this commitment.
While under execution, this particular project had posed a unique set of challenges to us owing to its remote location, but through close collaboration and meticulous planning, we were able to deliver a successful outcome. Here, we would like to share some of the highlights of this industrial PEB building project.
1. Delivering a robust structure
The completed PEB boasts of impressive technical specifications. The building measures 126 feet wide x 194 feet long, with a clear height of 43 feet at the sidewalls. There is no intermediate column inside the shed and it has a clear span of 126 feet width. This enables the Customer to have ample space for the company’s industrial operations. The structure is designed to accommodate a 20 MT capacity E.O.T. crane, which will be used for efficient handling of heavy equipment within the facility.
2. Challenges faced during the project
Dumka, Jharkhand, is a remote location far from major towns and industrial hubs. This remoteness posed a significant challenge of finding a reliable power supply. Uninterrupted supply of high voltage power is extremely important for operating some of our critical equipment required at the time of erection of fabricated structural members. The scarcity of power caused unexpected delays in the project timeline. However, through collaboration and innovative thinking, we were able to overcome this hurdle and get the project back on track.
3. Meeting client needs related to aesthetics and functionality
The Customer had specific demands. They desired a particular colour scheme and a unique cladding pattern for their shed. Aesthetics being an important feature of any PEB, we could realize the importance of this demand by the Customer. We were able to procure the exact colour of sheeting they envisioned. Our Team meticulously translated their desired cladding pattern into detailed fabrication plans. This ensured that the final product matched their vision perfectly.
4. The streamlined process we followed
Our commitment to excellence extends throughout the entire construction process. For the project of M/s. N.S. Power, we followed a well-defined approach:
- Initial Engagement: The project began with just an enquiry from the client, followed by a series of communication over the phone as well as through official email.
- Quotation: Once we agreed on the technical specifications and deliverables, design estimation and a subsequent detailed techno-commercial proposal followed.
- Collaboration and Approval: We negotiated the proposal we submitted and received their final mandate. Following this, our Design Team conducted detailed engineering calculations and prepared General Arrangement Drawings for approval by the Customer. Once approved, we moved on to creating fabrication drawings and a detailed bill of materials.
- Procurement and Fabrication: With all the necessary details in place, we procured the raw materials and initiated fabrication of the PEB components.
- Quality Control and Delivery: Stringent quality control measures were implemented throughout the fabrication process. Following successful completion and painting of the PEB components, we ensured timely dispatch to the site.
- Site Execution and Handover: Our Project Team oversaw the erection of the PEB components and fixing of the sheeting and other accessories at the site. Following thorough inspections by the Customer to address any minor concerns, we officially handed over the completed project. The issuance of a Completion Certificate marked the culmination of this complex process and the successful conclusion of this project to the utmost satisfaction of the Customer.
How to budget for SWR pipe purchases in construction projects?
Soil, Waste, and Rainwater (SWR) pipes are essential for drainage systems in construction projects. Proper budgeting for SWR pipes can significantly reduce the financial impact on your project. Here, we provide a comprehensive roadmap for creating an accurate SWR pipe budget, ensuring you have the right materials at the right price .
Understanding Project Needs
- Project Blueprint: Review the construction plans to identify the locations and lengths of SWR pipe runs required. Measure the distances for various pipe diameters needed for the drainage systems. This step helps you determine the exact quantities and types of pipes required.
- Drainage System Design: The design of the drainage system will determine the required pipe diameters for different sections. Smaller diameters are used for fixtures, such as sinks, while larger ones handle waste from toilets and rainwater. Understanding these requirements is crucial for accurate budgeting.
- Number of Fittings: Consider the number and types of fittings needed for connections, elbows, bends, and transitions between different pipe diameters. Fittings are essential for the functionality of the drainage system and should be included in your budget.
Researching SWR Pipe Prices
- Market Rates: Get information on SWR pipe prices per unit length (e.g., per foot) for different diameters. Online resources and quotes from local suppliers can provide valuable data points. Understanding market rates helps you identify reasonable prices and avoid overpaying.
- Bulk Discounts: Many suppliers offer discounts for purchasing SWR pipes in bulk quantities. If your project requires a significant amount of piping, negotiate bulk purchase discounts.
- Delivery Costs: Consider delivery fees associated with transporting the pipes to the construction site. Delivery costs can vary based on distance and order size, so obtaining clear estimates is essential.
Budgeting for Additional Considerations
- Cutting and Installation Costs: Consider the cutting service charges from the supplier or the charges you have to pay to skilled labourers for on-site cutting.
- Waste Disposal: Consider potential costs associated with disposing of waste pipe cuttings during installation.
Tips for Effective SWR Pipe Budgeting
- Detailed Planning: Begin with a detailed plan that outlines every aspect of the drainage system, from pipe lengths to the number of fittings. A clear plan helps avoid surprises and ensures you account for all necessary components.
- Contingency Fund: Set aside a contingency fund for unexpected expenses. Construction projects often encounter unforeseen issues, and having a financial cushion can prevent budget overruns.
- Supplier Relationships: Build strong relationships with reliable suppliers. Good relationships can lead to better prices, preferential treatment, and faster service. A trusted supplier can also provide valuable advice on cost-saving measures.
- Regular Updates: Keep your budget updated as the project progresses. Regularly review and adjust estimates based on actual expenditures and any changes in project scope. Staying on top of your budget helps you make informed decisions.
- Compliance Costs: Ensure all materials and installations comply with local building codes and regulations. Non-compliance can lead to fines, legal issues, and costly modifications.
Looking to buy high-quality SWR pipes and fittings?
Explore our SWR pipes and fittings. They are known for their impeccable dimensional accuracy, ensuring a high water flow rate. We have introduced a leak-proof gold seal in the SWR pipe range. It’s designed to remain permanently in place, unlike conventional rubber rings that can dislodge during fitment. Our IS 13592-certified SWR pipes and IS 14735-compliant moulded fittings promise long-term durability.
Key Specifications:
- Utkarsh SWR pipes are ISI certified (IS: 13592).
- UV Stabilised
- Smooth Surface Finish
- Leak-proof Joints
- Corrosion and Rust Resistant
- Chemical Resistant
- Easy Installation
Contact us to know more about SWR pipe prices.
Understanding PVC pipe pricing: What factors influence the cost?
Polyvinyl chloride (PVC) pipes present a versatile and cost-effective option for numerous applications, including plumbing, drainage, and irrigation. These pipes are not only durable and corrosion-resistant but also lightweight. Available in a wide range of sizes, they meet the needs of various projects, from residential to commercial. Although PVC offers an affordable option compared to metal pipes, the final PVC pipe price can vary due to several factors. Understanding these factors helps you make informed purchasing decisions.
1. Size and Length
- Diameter: The diameter or thickness across the pipe is a significant cost factor. Larger diameter pipes require more material and are priced higher.
- Length: Prices are typically quoted per unit of length, such as per foot. Longer pipes may offer slight cost savings per unit length. However, longer lengths might require higher transportation costs.
- Pressure Rating: PVC pipes come in various pressure ratings, categorised by schedules (e.g., Schedule 40, 80). The schedule indicates the pipe's ability to withstand internal pressure. Higher pressure ratings require thicker walls, which can lead to higher costs. Choose the schedule appropriate for your application's pressure requirements. Avoid overspending on a higher schedule than needed.
2. Material Quality
The quality of the PVC resin used in manufacturing impacts strength, durability, and chemical resistance. Pipes made with a higher percentage of virgin resin, which is new and unprocessed plastic, generally offer better performance. However, they come with a higher price tag compared to those with recycled content. Consider the specific demands of your project when choosing between virgin and recycled material products.
3. Manufacturer
Different manufacturers have varying pricing strategies. Well-established businesses with a reputation for quality may charge a higher price. However, their products might offer greater reliability and consistency in specifications.
4. Location and Distribution
If the retailer is located close to the manufacturing plant where the PVC pipes are produced, transportation costs will be lower. This is because shorter distances reduce fuel and labour expenses associated with shipping. If the retailer is far from the manufacturing facility, transportation costs will increase.
5. Application-specific Factors
- Temperature Resistance: Some applications require pipes that can withstand high or low temperatures. Pipes designed for extreme temperatures might cost more due to specialised materials and manufacturing processes.
- Chemical Resistance: Certain industrial applications need pipes resistant to specific chemicals. PVC pipes with enhanced chemical resistance properties might be priced higher than standard pipes.
- UV Resistance: If the pipes will be exposed to sunlight, UV-resistant pipes are necessary to prevent degradation. These pipes are often more expensive due to added UV inhibitors.
6. Market Conditions
- Raw Material Costs: The cost of raw PVC resin can fluctuate based on supply and demand, impacting the final price of the pipes.
- Labour Costs: The labour costs involved in manufacturing and transporting the pipes can vary, affecting the overall price.
- Economic Factors: Inflation, tariffs, and other economic factors can influence the cost of PVC pipes.
Buying Tips
- Bulk Purchasing: Buying in bulk can often lead to discounts, reducing the per-unit cost.
- Seasonal Discounts: Some suppliers offer discounts during certain times of the year. Look for seasonal sales to save on costs.
- Comparative Shopping: Don’t settle on the first price you find. Compare prices from different suppliers to ensure you get the best deal.
- Negotiation: Sometimes, suppliers are open to negotiating prices, especially for large orders. Don’t hesitate to ask for a better deal.
Looking for PVC pipes?
Explore our collection of pipes. We offer a wide range of pipes, including PVC, uPVC, CPVC and more. We have a robust network of experienced installers and contractors for pipe-laying projects. We are the first pipe manufacturer in eastern India to produce both GI and PVC pipes under one roof, thereby offering customers integrated solutions. With about 40 years of experience, the company serves domestic, agricultural, industrial, and infrastructural sectors with steel and PVC pipes. Our production capacity is 64,000 MT per year for polymer pipes and 144,000 MT per year for steel pipes.
You can also explore our CPVC pipes and fittings. These are suitable for various applications, such as domestic plumbing, industrial plumbing, lines carrying chemicals for industries and more. The CPVC fittings range includes products, such as reducing tee, cross tee, equal tee and more. If you want to know more about CPVC pipe prices, contact us.
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